CN218518312U - Polishing system and automatic pipeline prefabricating production line comprising same - Google Patents
Polishing system and automatic pipeline prefabricating production line comprising same Download PDFInfo
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- CN218518312U CN218518312U CN202222598032.9U CN202222598032U CN218518312U CN 218518312 U CN218518312 U CN 218518312U CN 202222598032 U CN202222598032 U CN 202222598032U CN 218518312 U CN218518312 U CN 218518312U
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Abstract
The utility model discloses a system of polishing and contain its automatic prefabricated production line of pipeline. The polishing system comprises a vertical electric sliding frame, a vertical plate, a high-precision electric sliding frame, a first support, a flexible pneumatic polishing head, a second support and a pressing wheel. A first surface of a vertical plate cooperates with the vertical motorized carriage; the high-precision electric sliding frame is arranged on a second surface, opposite to the first surface, of the vertical plate; one end of the first bracket is arranged on the high-precision electric sliding frame in a matching way; the flexible pneumatic polishing head is arranged at the other end of the first support; one end of the second bracket is arranged on the second surface of the vertical plate; the pinch roller is arranged at the other end of the second bracket; the pipeline arrives at a station, the pinch roller presses down to fix the pipeline, and the flexible pneumatic polishing head adjusts the height to the pipe surface of the pipeline to polish.
Description
Technical Field
The utility model relates to a system of polishing especially relates to a system of polishing that degree of automation is high and contain its automatic prefabricated production line of pipeline.
Background
In the process of prefabricating the pipeline, the cut pipeline (8-32 inches) is provided with a groove, burrs and rough edges are generated on the cut pipeline, and internal and external iron rust of a port is an important restriction factor influencing the welding quality. The traditional method adopts manual polishing, the polishing workload is heavy, splashes pollute the environment, and the work is carried out in the environment for a long time, so that the physical and mental health of workers is greatly influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to improve the pollution of artifical polishing and the problem of recruitment difficulty.
In order to achieve one of the above objects, an embodiment of the present invention provides a polishing system.
The polishing system comprises
A vertical motorized carriage;
a vertical plate, a first surface of the vertical plate cooperating with the vertical motorized carriage;
a high-precision electric carriage arranged on a second surface of the vertical plate opposite to the first surface;
one end of the first support is arranged on the high-precision electric sliding frame in a matched mode;
the flexible pneumatic polishing head is arranged at the other end of the first support;
a second bracket, one end of which is disposed on the second surface of the vertical plate; and
the pressing wheel is arranged at the other end of the second bracket;
the pipeline arrives at a station, the pinch roller presses down to fix the pipeline, and the flexible pneumatic polishing head adjusts the height to the pipe surface of the pipeline to polish.
As an optional technical solution, the polishing system further comprises a servo motor, and the servo motor is connected with and controls the vertical electric carriage and the high-precision electric carriage to lift.
As an optional technical solution, the polishing system further comprises a PLC controller, wherein the PLC controller controls the servo motor to further control the vertical plate and the first support to slide relative to the vertical electric carriage and the high-precision electric carriage.
As an optional technical solution, the polishing action includes polishing an outer surface of the end face and polishing an inner surface of the end face.
As an optional technical scheme, the distance between the outer surface of the polished end face and the distance between the inner surface of the polished end face are both 10 mm-25 mm.
As an optional technical scheme, the polishing system further comprises a laser detection sensor, the laser detection sensor detects the position of the pipeline to judge whether the pipeline reaches the station, and the PLC controller controls the height of the flexible pneumatic polishing head according to the detection result of the laser detection sensor.
As an optional technical solution, the laser detection sensor is an inductive sensor.
As an optional technical scheme, the first bracket is an aluminum alloy section.
As an optional technical solution, the polishing system further includes an edge beam, a moving trolley is provided on the edge beam, and the vertical electric carriage is horizontally slidably disposed on the moving trolley.
The utility model also provides a pipeline automation prefabrication production line, including above-mentioned arbitrary item polishing system, lifting rotary system and logistics system, logistics system links up each system, logistics system transportation pipeline extremely polishing system's station, lifting rotary system lifts pipeline to fixed height, polishing system polishes.
Compared with the prior art, the utility model discloses a system of polishing has high degree of automation, and it utilizes the principle of pneumatics and flexibility polishing, cooperates the servo balladeur train of high accuracy to and the servo positioning control of high accuracy, the logistics system of deuterogamying. When the pipeline is conveyed to the station through the logistics system, after the pipeline port is detected by adopting the laser detection technology and the like, the pipeline is lifted and rotated through the lifting and rotating system, and the flexible pneumatic polishing head swings back and forth in the annular inner/outer polishing of the pipeline port. Furthermore, two ends of the pipe can be simultaneously polished, the ports of the inner pipe and the outer pipe are polished, and the efficiency is higher.
Drawings
FIG. 1 is a schematic view of a polishing system of the present invention;
FIG. 2 is a schematic view of the sanding system of FIG. 1 with an edge beam omitted;
figure 3 is a schematic view of the use of the sanding system of figure 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more clear, the technical solutions of the present application will be clearly and completely described below with reference to the detailed description of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments obtained by a person of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of protection of the present application.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
For convenience in explanation, the description herein uses terms indicating relative spatial positions, such as "upper," "lower," "rear," "front," and the like, to describe one element or feature's relationship to another element or feature as illustrated in the figures. The term spatially relative position may encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "above" other elements or features would then be oriented "below" or "above" the other elements or features. Thus, the exemplary term "below" can encompass both a spatial orientation of below and above.
Fig. 1 is a schematic view of a polishing system according to the present invention, fig. 2 is a schematic view of the polishing system of fig. 1 without an edge beam, and fig. 3 is a schematic view of the polishing system of fig. 1, please refer to fig. 1 to 3 together.
The grinding system 1 comprises a vertical electric sliding frame 11, a vertical plate 12, a high-precision electric sliding frame 13, a first support 14, a flexible pneumatic grinding head 15, a second support 16, a pressing wheel 17 and an edge beam 18.
The first surface of the vertical plate 12 is engaged with the vertical motor carriage 11, that is, the vertical plate 12 can be raised and lowered in cooperation with the vertical motor carriage 11, and the high-precision motor carriage 13 is provided on the second surface of the vertical plate 12 opposite to the first surface, so that the high-precision motor carriage 13 can also be raised and lowered in accordance with the raising and lowering of the vertical plate 12. One end of the first bracket 14 is cooperatively disposed on the high-precision electric carriage 13, for example, it is firmly fixed by a bolt, and the flexible pneumatic polishing head 15 is disposed on the other end of the first bracket 14, that is, the flexible pneumatic polishing head 15 is fixedly disposed on the high-precision electric carriage 13 by the first bracket 14, in this embodiment, the first bracket 14 is an aluminum alloy profile. Here, the flexible pneumatic polishing head 15 can be adjusted with high precision through the lifting of the high-precision electric carriage 13, and the flexible pneumatic polishing head 15 drives the polishing head to polish the pipe orifice in a floating manner in an air source ventilation state, so that burrs and rough edges generated after the pipeline groove is polished and iron rust measured inside and outside the pipeline groove are exposed to form metallic luster.
One end of the second bracket 16 is disposed on the second surface of the vertical plate 12, and the pressing wheel 17 is disposed on the other end of the second bracket 16, that is, the pressing wheel 17 is disposed on the vertical plate 12 through the second bracket 16 and can be lifted and lowered along with the lifting and lowering of the vertical plate 12.
The edge beam 18 is provided with a moving trolley 181, and the vertical electric sliding frame 11 is horizontally arranged on the moving trolley 181 in a sliding manner, so that in the implementation, the moving trolley 181 can move to match the grinding and rust removal of pipelines with different lengths.
When the pipeline 2 arrives at a station, the pinch roller 17 presses down the fixed pipeline 2, and the flexible pneumatic polishing head 15 adjusts the height to the pipe surface of the pipeline 2 to polish. In this embodiment, for polishing, can ask high 2 pipelines in the station, specifically speaking, as shown in fig. 3, the prefabricated production line of pipeline automation can include system 1 of polishing, logistics system 3 and lift rotary system 4, logistics system 3 links up each system, logistics system 3 transportation pipeline 2 to the station of system 1 of polishing, lift rotary system 4 and lift pipeline 2 to fixed height, system 1 descends and polishes, and at the in-process of polishing, it still rotates pipeline 2 in order to obtain better polishing effect to lift rotary system 4. The polishing action includes polishing the outer surface of the end face and polishing the inner surface of the end face, for example, the polishing distance is 10mm to 25mm.
In order to improve the automation degree of the polishing system 1, in the embodiment, the polishing system 1 further includes a servo motor, a PLC controller, and a laser detection sensor (e.g., an inductive sensor). The servo motor is connected with and controls the lifting of the vertical electric sliding frame 11 and the high-precision electric sliding frame 13. The PLC controller controls the servo motor, and further controls the relative sliding of the vertical plate 12 and the first bracket 14 with the vertical electric sliding frame 11 and the high-precision electric sliding frame 13, namely, the PLC controller can control the heights of the flexible pneumatic polishing head 15 and the pinch roller 17. The laser detection sensor detects the position of the pipeline 2 to judge whether the pipeline 2 reaches the station, and the PLC controls the height of the flexible pneumatic polishing head 15 according to the detection result of the laser detection sensor. Namely, the PLC controller starts to act after the laser detection sensor detects that the pipeline reaches the station, and the height of the flexible pneumatic polishing head 15 is adjusted to reach the polishing position.
The automatic control logic control of the grinding system 1 is described in detail below:
when the laser detection sensor detects that the pipeline 2 on the logistics system 3 moves to the station, the conveying stops, the lifting and rotating system 4 installed on the ground can lift the pipeline 2 to a fixed height, the fixed height needs to be within the stroke range of the sliding frame, the pipeline 2 is compressed under the pressing wheel 17, the servo motor drives the two sliding frames, the flexible pneumatic polishing head 15 is moved and descends to the outer side of the end face of the pipeline 2, after positioning, the outer surface of the end face of the pipeline is polished by the flexible pneumatic polishing head 15 for 20mm, after polishing of the outer surface is completed, the servo driving sliding frames automatically move to the inner side of the pipeline 2 to polish the inner surface of the pipeline for 20mm. Namely, after the laser detection sensor detects the end face of the pipeline, the polishing system can automatically move the pneumatic polishing head 15 to the inner end face and the outer end face of the pipeline for flexible polishing.
Therefore, the flexible pneumatic polishing head 15 can be accurately positioned and flexibly adjusted to polish a pipeline by pneumatic polishing, and is an ideal auxiliary mechanism.
More preferably, two grinding systems 1 can be used to simultaneously grind both end faces of a pipe, for example, the components shown in fig. 2 can be symmetrically arranged on the edge beam 18, and the length of the pipe can be matched by moving the cart 181, so that higher grinding efficiency can be achieved.
Or, the flexible pneumatic polishing head 15 has two polishing structures, which respectively correspond to the inner and outer surfaces of the pipeline, so that the inner and outer surfaces can be polished simultaneously.
To sum up, the utility model discloses a system of polishing has high degree of automation, and its servo balladeur train of cooperation high accuracy to and the servo positioning control of high accuracy, the logistics system of deuterogamying. When the pipeline is conveyed to the station through the logistics system, after the pipeline port is detected by adopting the laser detection technology and the like, the pipeline is lifted and rotated through the lifting and rotating system, and the flexible pneumatic polishing head swings back and forth in the annular inner/outer polishing of the pipeline port. Furthermore, two ends of the pipe can be simultaneously polished, the ports of the inner pipe and the outer pipe are polished, and the efficiency is higher.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. A sanding system, comprising
A vertical motorized carriage;
a vertical plate, a first surface of the vertical plate cooperating with the vertical motorized carriage;
a high-precision electric carriage disposed on a second surface of the vertical plate opposite to the first surface;
one end of the first bracket is arranged on the high-precision electric sliding frame in a matching manner;
the flexible pneumatic polishing head is arranged at the other end of the first support;
a second bracket, one end of which is disposed on the second surface of the vertical plate; and
the pinch roller is arranged at the other end of the second bracket;
the pipeline arrives at a station, the pinch roller presses down to fix the pipeline, and the flexible pneumatic polishing head adjusts the height to the pipe surface of the pipeline to polish.
2. The polishing system of claim 1, further comprising a servo motor connected to and controlling the elevation of said vertical motorized carriage and said high precision motorized carriage.
3. The polishing system of claim 2, further comprising a PLC controller that controls the servo motor to control the relative sliding of the vertical plate and the first carriage with the vertical motorized carriage and the high precision motorized carriage.
4. The polishing system of claim 3, further comprising a laser detection sensor, wherein the laser detection sensor detects the position of the pipeline and determines whether the pipeline reaches the station, and the PLC controls the height of the flexible pneumatic polishing head according to the detection result of the laser detection sensor.
5. The abrading system of claim 4, wherein the laser detection sensor is an inductive sensor.
6. The abrading system of claim 1, wherein the abrading action comprises abrading an outer surface of the endface and abrading an inner surface of the endface.
7. The polishing system of claim 6, wherein the distance between the outer surface of the polished end face and the inner surface of the polished end face is 10mm to 25mm.
8. The sanding system of claim 1, wherein the first bracket is an aluminum alloy profile.
9. The sanding system of claim 1, further comprising an edge beam having a traveling carriage thereon, the vertical motorized carriage being horizontally slidably disposed on the traveling carriage.
10. An automatic prefabrication production line for pipelines, characterized by comprising the grinding system, the lifting rotary system and the logistics system of any one of claims 1 to 9, wherein the logistics system is connected with the systems, the logistics system transports pipelines to stations of the grinding system, the lifting rotary system lifts the pipelines to a fixed height, and the grinding system performs grinding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222598032.9U CN218518312U (en) | 2022-09-29 | 2022-09-29 | Polishing system and automatic pipeline prefabricating production line comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222598032.9U CN218518312U (en) | 2022-09-29 | 2022-09-29 | Polishing system and automatic pipeline prefabricating production line comprising same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218518312U true CN218518312U (en) | 2023-02-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222598032.9U Active CN218518312U (en) | 2022-09-29 | 2022-09-29 | Polishing system and automatic pipeline prefabricating production line comprising same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218518312U (en) |
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- 2022-09-29 CN CN202222598032.9U patent/CN218518312U/en active Active
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