CN218512969U - Counting system for small box label paper of high-speed packaging machine - Google Patents
Counting system for small box label paper of high-speed packaging machine Download PDFInfo
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- CN218512969U CN218512969U CN202222673915.1U CN202222673915U CN218512969U CN 218512969 U CN218512969 U CN 218512969U CN 202222673915 U CN202222673915 U CN 202222673915U CN 218512969 U CN218512969 U CN 218512969U
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- capsule
- counting
- label paper
- counting system
- ipc controller
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- 238000004806 packaging method and process Methods 0.000 title claims description 19
- 239000002775 capsule Substances 0.000 claims abstract description 30
- 239000000523 sample Substances 0.000 claims abstract description 24
- 239000000835 fiber Substances 0.000 claims abstract description 17
- 235000019504 cigarettes Nutrition 0.000 claims description 29
- 239000013307 optical fiber Substances 0.000 claims description 21
- 238000012856 packing Methods 0.000 claims 1
- 241000208125 Nicotiana Species 0.000 abstract description 11
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
Images
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The utility model discloses a high-speed packagine machine capsule trademark paper counting system, by the counting assembly, signal amplifier, the digital quantity input module, IPC controller and encoder constitute the trademark paper consumption counting system framework that is exclusively used in high-speed packagine machine, concretely, the top of the tobacco bale diaphragm capsule on the pre-folding capstan head is located to the counting assembly, and be in the capsule trademark paper of vertical state in detecting the tobacco bale diaphragm capsule through fiber probe, it is used for transmitting the signal of fiber probe collection to the IPC controller via signal amplifier and digital quantity input module, and the encoder is used for transmitting the phase signal of equipment operation to the IPC controller, realize the count to capsule trademark paper by the IPC controller. The utility model discloses effectively solved the high-speed packagine machine capsule trademark paper that relies on the procedure algorithm and consumed drawback such as inaccuracy that the counting scheme exists, improved the effect for reducing the cost and provide reliable data support.
Description
Technical Field
The utility model relates to a cigarette manufacturing field especially relates to a high-speed packagine machine capsule trademark paper counting system.
Background
At present, a hard box high-speed packaging machine (such as ZB 48) which is mainstream in cigarette production enterprises is a packaging machine with two channels running simultaneously, and the production speed can reach 700 packets/minute. Cigarettes are conveyed to a cigarette discharging channel of a packaging machine from a cigarette making machine, the cigarettes are orderly arranged and then are parallelly pushed into a seven-angle wheel mould box through a cigarette pushing row, a double-channel cigarette group is conveyed forwards along a cigarette packet conveying track to package cut aluminum foil paper on the cigarette group, meanwhile, small box label paper is sucked down from a storage area by a sucking disc and enters a mould box of a pre-folding turret after being glued, the shape of a small box with an opened upper box cover is preliminarily formed, then the turret rotates along with main transmission, the mould box filled with the pre-formed small box label paper is rotated to a position parallel to the cigarette packet conveying track, and at the moment, the cigarette packet wrapped with the aluminum foil paper is converged with the pre-formed small box label paper; in addition, the cut inner frame paper is synchronously conveyed to the cigarette packet conveying track along the inner frame paper conveying channel along the process, and is respectively converged with the cigarette packets of the two channels, and finally, the cigarette packet covered with the inner frame paper and wrapped with the aluminum foil paper is pushed into the preformed small box label paper by the pusher, and continues to rotate along with the rotating tower and finishes the covering of the small box cover, namely the whole process from the cigarette to the cigarette packet.
In production management, there are corresponding regulations for material consumption, so the consumption of the equipment must be accurately recorded. Although the original machine of the high-speed packaging machine is provided with a consumption recording function, the label paper consumption record of the original machine is calculated by adopting a program algorithm, from the actual use condition, the label paper consumption data displayed based on the algorithm program is inaccurate, specifically, the existing small box label paper counting algorithm program is calculated by subtracting the corresponding rejection yield from the total yield, and careless mistakes are avoided by taking the yield as the calculation basis, so that the displayed small box label paper consumption data does not accord with the actual counted small box label paper consumption, and reliable data support is difficult to provide for cost reduction and efficiency improvement.
SUMMERY OF THE UTILITY MODEL
In view of the above, the utility model aims at providing a high-speed packagine machine capsule trademark paper count system to solve the unsafe problem of high-speed packagine machine capsule trademark paper consumption count.
The utility model adopts the technical scheme as follows:
the utility model provides a high-speed packagine machine capsule trademark paper count system, wherein include: the device comprises a counting component, a signal amplifier, a digital quantity input module, an IPC controller and an encoder;
the counting assembly is arranged above a cigarette packet mould box on the pre-folding turret, and detects small box label paper in a vertical state in the cigarette packet mould box through an optical fiber probe;
the counting assembly is used for transmitting signals collected by the optical fiber probe to the IPC controller through the signal amplifier and the digital input module, the encoder is used for transmitting phase signals of equipment operation to the IPC controller, and the IPC controller is used for counting the small box label paper.
In at least one possible implementation manner, the counting component includes: the device comprises a mounting bracket fixedly connected with the packaging equipment and a prefabricated optical fiber probe installed on the mounting bracket.
In at least one possible implementation manner, the mounting bracket comprises a strip-shaped supporting rod and a mounting transverse plate, one end of the strip-shaped supporting rod is fixed on the packaging equipment, the other end of the strip-shaped supporting rod is connected with the mounting transverse plate and is suspended above the cigarette packet mold box, and the prefabricated optical fiber probe is mounted on the mounting transverse plate and faces towards small vertical box label paper in the cigarette packet mold box.
In at least one possible implementation manner, the strip-shaped supporting rod is an arc-shaped rod.
In at least one possible implementation manner, the prefabricated optical fiber probe adopts an integrated cable structure in which a transmitting optical fiber cable and a receiving optical fiber cable are combined into a whole, and an insulating layer is coated on the outer sides of the transmitting optical fiber cable and the receiving optical fiber cable.
In at least one possible implementation manner, the counting system further comprises a display electrically connected with the IPC controller, and the display is used for displaying the consumption count of the small box label paper.
In at least one possible implementation manner, the display is an original machine display of the high-speed packaging machine.
In at least one possible implementation manner, the IPC controller and the encoder respectively adopt an original machine PLC and an original machine encoder of a high-speed packaging machine.
The utility model discloses a main design concept lies in, by the counting assembly, signal amplifier, digital quantity input module, IPC controller and encoder constitute the trademark paper consumption counting system framework that is exclusively used in high speed packaging machine, specifically, the top of the tobacco bale diaphragm capsule on the pre-folding capstan head is located to the counting assembly, and detect the capsule trademark paper that is in vertical state in the tobacco bale diaphragm capsule through fiber probe, it is used for transmitting the signal of fiber probe collection to the IPC controller via signal amplifier and digital quantity input module, and the encoder is used for transmitting the phase signal of equipment operation to the IPC controller, realize the count to capsule trademark paper by the IPC controller. The utility model discloses effectively solved the high-speed packagine machine capsule trademark paper that relies on the procedure algorithm and consumed drawback such as inaccuracy that the counting scheme exists, improved the effect for reducing the cost and provide reliable data support.
Drawings
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described with reference to the accompanying drawings, in which:
fig. 1 is a global schematic view of a high-speed packaging machine small box label paper counting system provided by the embodiment of the invention;
FIG. 2 is an enlarged partial schematic view of FIG. 1;
fig. 3 is an electrical block diagram of the box label paper counting system of the high-speed packaging machine according to the embodiment of the present invention.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
The utility model provides an embodiment of high-speed packagine machine capsule trademark paper count system, particularly, as shown in figure 1, figure 2 and figure 3, wherein include:
the device comprises a counting component 1, a signal amplifier, a digital quantity input module, an IPC controller and an encoder; the counting assembly 1 is arranged above the cigarette packet mold box 200 on the pre-folding turret 100, and detects the small box label paper 300 in a vertical state in the cigarette packet mold box 200 through a fiber probe. Combine the figure particularly, the utility model discloses according to real scene, promptly to the high-speed packagine machine of binary channels, a set of tobacco bale mould box 200 in the figure has actually contained two box bodys, and total eight groups of tobacco bale mould boxes 200 on the whole pre-folding capstan head 100, and box trademark paper 300 forms the open shape after the folding back through pre-folding capstan head 100, therefore box trademark paper 300 has one side to be vertical standing in tobacco bale mould box 200.
Continuing from the above, the counting assembly 1 transmits the signal collected by the fiber probe to the IPC controller via the signal amplifier and the digital input module (wherein the digital input module can be used to select the BECKOFF digital input device for receiving the output electric signal of the signal amplifier), and the encoder is used to transmit the phase signal of the equipment operation to the IPC controller; the IPC controller is used to count the boxes of label paper 300. Specifically, when the high-speed packaging machine normally operates and the optical fiber probe detects that the small box trademark paper exists in the cigarette packet mold box 200 in the pre-folding turret 100 within a preset phase interval of 40-50 °, the signal amplifier outputs a high-level signal and the high-level signal is transmitted to the IPC controller through the digital input module to realize counting, and preferably, the IPC controller can display the counting value (namely, consumption data) of the small box trademark paper on an interface of the display in real time.
The counting assembly 1 may specifically include a mounting bracket 11 fixedly connected with the equipment and a prefabricated fiber probe 12 mounted on the mounting bracket 11.
From this further, installing support 11 includes strip branch and installation diaphragm, the one end of strip branch is fixed on former quick-witted equipment, the other end of strip branch is connected the installation diaphragm and hangs and establish in the top of tobacco bale diaphragm 200, prefabricated fiber probe 12 is installed on the installation diaphragm (under the bi-pass to equipment implementation scene, can set up two diameter 5 mm's through-hole on the installation diaphragm symmetrically, the through-hole is used for fixing two prefabricated fiber probe respectively), and towards vertical capsule trademark paper 300 in tobacco bale diaphragm 200.
In order to reliably suspend above the cigarette packet mold box 200, the bar-shaped supporting rod is preferably a hard arc-shaped rod.
Still further, the prefabricated optical fiber probe 12 adopts an integrated cable structure in which a transmitting optical fiber cable and a receiving optical fiber cable are combined into a whole, and the outer sides of the transmitting optical fiber cable and the receiving optical fiber cable are coated with insulating layers (made of rubber materials optionally), the single transmitting optical fiber cable and the single receiving optical fiber cable respectively have insulating coatings, and the arrangement of the insulating layers can improve the electrical safety and the wear resistance of the whole prefabricated optical fiber probe 12.
Finally, it can be added that the IPC controller and the encoder respectively adopt an original PLC and an original encoder of the high-speed packaging machine. Accordingly, the original display of the high-speed packaging machine can be used as well for the display for displaying the consumption count of the small box label paper.
To sum up, the utility model discloses a main design concept lies in, constitute the trademark paper consumption counting system framework that is exclusively used in high speed packaging machine by count subassembly, signal amplifier, digital quantity input module, IPC controller and encoder, specifically, the top of the tobacco bale diaphragm capsule on the pre-folding capstan head is located to the count subassembly to detect the capsule trademark paper that is in vertical state in the tobacco bale diaphragm capsule through fiber probe, it is used for transmitting the signal of optical fiber probe collection to the IPC controller via signal amplifier and digital quantity input module, and the encoder is used for transmitting the phase signal of equipment operation to the IPC controller, realize the count to capsule trademark paper by the IPC controller. The utility model discloses effectively solved the high-speed packagine machine capsule trademark paper that relies on the procedure algorithm and consumed drawback such as inaccuracy that the counting scheme exists, improved the effect for reducing the cost and provide reliable data support.
In the embodiments of the present invention, "at least one" means one or more, "and" a plurality "means two or more. "and/or" describes the association relationship of the associated objects, and means that there may be three relationships, for example, a and/or B, and may mean that a exists alone, a and B exist simultaneously, and B exists alone. Wherein A and B can be singular or plural. The character "/" generally indicates that the former and latter associated objects are in an "or" relationship. "at least one of the following" and similar expressions refer to any combination of these items, including any combination of singular or plural items. For example, at least one of a, b, and c may represent: a, b, c, a and b, a and c, b and c or a and b and c, wherein a, b and c can be single or multiple.
The structure, features and effects of the present invention have been described in detail in the above embodiments shown in the drawings, but the above embodiments are only preferred embodiments of the present invention, and it should be noted that, the technical features related to the above embodiments and their preferred modes can be reasonably combined and assembled into various equivalent schemes by those skilled in the art without departing from or changing the design idea and technical effects of the present invention; therefore, the present invention is not limited to the embodiments shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to equivalent changes are within the scope of the present invention without departing from the spirit of the present invention.
Claims (8)
1. A counting system for small box label paper of a high-speed packaging machine is characterized by comprising: the device comprises a counting component, a signal amplifier, a digital quantity input module, an IPC controller and an encoder;
the counting assembly is arranged above a cigarette packet mould box on the pre-folding rotating tower, and detects small box label paper in a vertical state in the cigarette packet mould box through a fiber probe;
the counting assembly is used for transmitting signals collected by the optical fiber probe to the IPC controller through the signal amplifier and the digital input module, the encoder is used for transmitting phase signals of equipment operation to the IPC controller, and the IPC controller is used for counting the small box label paper.
2. The high speed packer capsule label counting system of claim 1, wherein the counting assembly comprises: the device comprises a mounting bracket fixedly connected with the packaging equipment and a prefabricated optical fiber probe installed on the mounting bracket.
3. The high-speed packagine machine capsule trademark paper counting system of claim 2, characterized in that, the mounting bracket includes a bar-shaped supporting rod and a mounting cross plate, one end of the bar-shaped supporting rod is fixed on the equipment for packing, the other end of the bar-shaped supporting rod is connected with the mounting cross plate and is suspended above the cigarette packet mold box, the prefabricated fiber optic probe is installed on the mounting cross plate and faces the capsule trademark paper that is vertical in the cigarette packet mold box.
4. The high speed packer capsule label paper counting system of claim 3, wherein the bar-like support bar is an arcuate bar.
5. The high-speed packer capsule label paper counting system of claim 2, wherein the pre-fabricated fiber probe adopts an integrated cable structure in which a transmitting fiber cable and a receiving fiber cable are integrated, and an insulating layer is coated outside the transmitting fiber cable and the receiving fiber cable.
6. The high speed packer capsule label paper counting system of claim 1, further comprising a display in electrical signal connection with the IPC controller, the display for displaying a capsule label paper consumption count.
7. The high speed packer capsule label counting system of claim 6, wherein the display is an original machine display of the high speed packer.
8. The counting system for the box label paper of the high-speed packer as claimed in any one of claims 1 to 7, wherein the IPC controller and the encoder respectively adopt an original machine PLC and an original machine encoder of the high-speed packer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222673915.1U CN218512969U (en) | 2022-10-11 | 2022-10-11 | Counting system for small box label paper of high-speed packaging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222673915.1U CN218512969U (en) | 2022-10-11 | 2022-10-11 | Counting system for small box label paper of high-speed packaging machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218512969U true CN218512969U (en) | 2023-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222673915.1U Active CN218512969U (en) | 2022-10-11 | 2022-10-11 | Counting system for small box label paper of high-speed packaging machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218512969U (en) |
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2022
- 2022-10-11 CN CN202222673915.1U patent/CN218512969U/en active Active
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