CN218489986U - Tobacco bale processing apparatus and tobacco rod production system - Google Patents
Tobacco bale processing apparatus and tobacco rod production system Download PDFInfo
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- CN218489986U CN218489986U CN202221797120.5U CN202221797120U CN218489986U CN 218489986 U CN218489986 U CN 218489986U CN 202221797120 U CN202221797120 U CN 202221797120U CN 218489986 U CN218489986 U CN 218489986U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a tobacco bale processing apparatus and tobacco rod production system, including mending cigarette module, detection module and rejection module, mend the cigarette module and be used for according to predetermineeing the condition and supply the tobacco bale on the production line, detection module is used for detecting whether up to standard the tobacco bale that lies in the rear side of mending cigarette module on the production line, rejects module and detection module electric connection, rejects the non-up to standard tobacco bale that the module is used for detecting out the detection module and rejects from the production line. The cigarette supplementing module supplements cigarette packets to a station left after the defective cigarette packets are processed in the previous process, the detection module detects the supplemented cigarette packets to ensure that the supplemented cigarette packets do not have appearance defects such as cracks or wrinkles caused by collision or scratch, the detection module also detects other cigarette packets flowing through, and if the cigarette packets do not reach the standard due to the appearance defects, the cigarette packets which do not reach the standard are removed through the removing module to ensure that all the cigarette packets entering the subsequent packaging are standard products, and the finished product qualification rate of the packaged cigarette strips is improved.
Description
Technical Field
The utility model relates to a cigarette production technical field especially relates to a tobacco bale processing apparatus and cigarette strip production system.
Background
In the production process of cigarettes, a plurality of wrapped cigarettes are put into a packaging box for packaging to obtain cigarette packets, and then a plurality of cigarette packets are packaged to obtain cigarette strips, which are sold in most markets by the cigarette strips or the cigarette packets. In the process of packaging the cigarette packets into cigarette strips, in order to prevent defective cigarette packets from finally flowing into the cigarette strips, the defective cigarette packets are usually screened out before the cigarette strips are packaged, and the defective cigarette packets are traditionally directly removed from a production line.
Because the production line is a production line, a vacancy is inevitably generated after defective tobacco packets are removed, and if no measures are taken, the quantity of the subsequent tobacco packets entering the package is not enough, so that the tobacco packets are lost in the tobacco strips, and the problem of product quality is caused. In order to make up for the gap, a cigarette supplementing device is usually added to supplement a new normal cigarette packet after defective cigarette packets are removed. However, on one hand, defective cigarette packets may collide or scratch with normal cigarette packets during the process of being removed, and on the other hand, supplemented cigarette packets may also collide or scratch with equipment and other parts during the process of being supplemented. These all can lead to some tobacco bale position that appears the cockled crust, scrape and produce the crack scheduling problem, are difficult to guarantee the final quality of cigarette strip.
SUMMERY OF THE UTILITY MODEL
Based on this, it is necessary to provide a tobacco bale processing device and a tobacco rod production system; the tobacco bale processing device can detect out tobacco bales which do not reach the standard and remove the tobacco bales so as to prevent the tobacco bales which do not reach the standard from flowing into the next process and improve the qualified rate of finished tobacco strips.
The technical scheme is as follows:
one embodiment provides a tobacco bale processing apparatus, including:
the cigarette supplementing module is used for supplementing cigarette packets to a production line according to preset conditions;
the detection module is used for detecting whether the cigarette packet positioned at the rear side of the cigarette supplementing module on the production line reaches the standard or not;
and the rejecting module is electrically connected with the detecting module and is used for rejecting the cigarette packets which are detected by the detecting module and do not reach the standard from the production line.
Above-mentioned tobacco bale processing apparatus, the station that vacates after the tobacco bale substandard product was handled to one last process supplyes the tobacco bale to the cigarette making-up module, and detection module detects the tobacco bale of replenishment, in order to ensure that the tobacco bale of replenishment does not have the bad problem of outward appearance such as crack or wrinkle that leads to because of colliding or scraping, and simultaneously, detection module also detects other tobacco bales that flow through, if the tobacco bale has the bad problem of outward appearance and leads to not up to standard, then reject the tobacco bale that will not up to standard through rejecting the module, in order to ensure that all tobacco bales that get into follow-up encapsulation all are up to standard products, and then improve the finished product qualification rate of encapsulation back cigarette strip.
The technical solution is further explained below:
in one embodiment, the detection module comprises a detector and a controller, the detector is used for detecting whether the cigarette packet reaches the standard, the controller is electrically connected with the detector and the rejecting module, and the controller is used for controlling the rejecting module to reject according to the detection result of the detector.
In one embodiment, the rejecting module comprises a gas source and a rejecting valve, the gas source is connected with the rejecting valve, the rejecting valve is electrically connected with the controller, and the rejecting valve is used for outputting high-pressure gas and rejecting the cigarette packets which do not reach the standard through the high-pressure gas.
In one embodiment, the detector is a visual detector for acquiring image information of the cigarette packet.
In one embodiment, the visual inspection instrument can take a picture or scan the cigarette packet on the production line; the cigarette packet processing device further comprises an illumination module, the illumination module forms an illumination area used for illuminating the cigarette packet on the production line, and a photographing area or a scanning area of the visual detector is located in the illumination area.
In one embodiment, the reject valve is located at a side of the production line, and the reject valve is located at a rear side of the production line with respect to the detector.
In one embodiment, the cigarette supplementing module has a cigarette outlet side, the cigarette outlet side is arranged towards the production line and used for outputting the cigarette packets towards the production line, and the detecting module is located at the cigarette outlet side and used for detecting whether the cigarette packets output by the cigarette outlet side reach the standard or not.
In one embodiment, the cigarette packet processing device further comprises an alignment push plate, the alignment push plate is arranged on the side part of the production line, and the alignment push plate can move relative to the production line; the aligning push plate is located on the rear side of the production line relative to the removing device and used for aligning the cigarette packets reaching the standards through thrust.
In one embodiment, the cigarette packet processing device further comprises a packing module, and the packing module is used for packing the cigarette packets aligned by the aligning push plates to obtain cigarette sticks.
Another embodiment provides a cigarette rod production system, which comprises the cigarette packet processing device according to any one of the above technical solutions.
Above-mentioned tobacco rod production system, adopt aforementioned tobacco bale processing apparatus, the station that vacates behind the tobacco bale substandard product is handled to last process to the benefit cigarette packet of cigarette pack module, and detection module detects the tobacco bale of replenishment, in order to ensure that the tobacco bale of replenishment does not have because of the collision or scrape the bad problem of outward appearance such as crack or wrinkle that leads to, and simultaneously, detection module also detects other tobacco bales of flowing through, if there is the bad problem of outward appearance in the tobacco bale and leads to not up to standard, then reject the tobacco bale that will not up to standard through rejecting the module, in order to ensure that all tobacco bales that get into follow-up encapsulation all are up to standard products, and then improve the finished product qualification rate of encapsulation back tobacco rod.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification.
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained without creative efforts.
Furthermore, the drawings are not drawn to scale with 1.
Fig. 1 is a schematic view of the overall structure of a cigarette packet processing device in the embodiment of the present invention;
figure 2 is a schematic diagram of a process before cigarette replenishment to remove defective cigarette packets from the production line;
fig. 3 is a schematic diagram of a process for aligning and packaging a plurality of cigarette packets after cigarette supplementation.
Reference is made to the accompanying drawings in which:
100. a detection module; 200. a rejection module; 300. aligning the push plate; 400. packaging paper; 500. cigarette packets; 600. an illumination module.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the accompanying drawings:
in order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms different from those described herein and similar modifications may be made by those skilled in the art without departing from the spirit and scope of the invention and, therefore, the invention is not to be limited to the specific embodiments disclosed below.
Referring to fig. 1 to fig. 3, an embodiment provides a processing apparatus for a cigarette packet 500, which includes a cigarette supplementing module, a detecting module 100, and a rejecting module 200. Wherein:
as shown in fig. 2, the cigarette supplementing module is used for supplementing cigarette packets 500 to the production line according to preset conditions.
In the embodiment shown in fig. 2, two cigarette packets 500 are stacked and flow on the production line in the previous process, and a defective product processing module is arranged before the cigarette supplementing module, so that defective cigarette packets 500 are removed from the production line and are processed correspondingly. For example, the defective cigarette packets 500 may be sucked away by suction or the defective cigarette packets 500 may be pushed out of the production line by a push rod. After the defective cigarette packets 500 are processed, gaps are inevitably generated in the production line, so that the defective cigarette packets 500 are supplemented by the cigarette supplementing module, for example, in fig. 2, 22 cigarette packets 500 are stacked together to supply the gap left by the cigarette supplementing module after the defective cigarette packets 500 are processed, and the cigarette packets 500 on the production line are ensured to be continuous.
Alternatively, the production line may be a production line or a carousel driven by a cam divider to circulate packets 500 between different stations.
As shown in fig. 1, the detecting module 100 is used to detect whether a cigarette packet 500 located at the rear side of the cigarette supplementing module on the production line reaches the standard.
It can be understood that:
on one hand, the detection module 100 can be used to detect whether the cigarette packet 500 supplemented by the cigarette supplementing module is abnormal, for example, whether there is an appearance problem such as a crack caused by collision or a crumple or scratch, so as to ensure that the supplemented cigarette packet 500 is a normal standard-reaching product, and at the same time, it is also used to detect the cigarette packet 500 flowing upstream, and these cigarette packets 500 can be detected again even though they have been detected. Of course, the detection module 100 may also set whether the cigarette packet 500 supplemented by the cigarette supplementing module reaches the standard for detection, which is not described again.
It should be noted that:
when cigarette packet 500 flows upward on the flow line, the position of cigarette packet 500 at the previous moment is called front side, and the position of cigarette packet 500 at the next moment after flowing is called rear side, so that cigarette packet 500 flows from front to rear along the flowing direction of the flow line. Therefore, the detection module 100 is used to detect whether the cigarette packet 500 after the cigarette supplementing module reaches the standard, so as to ensure that the cigarette packet 500 transferred in the previous process and the cigarette packet 500 supplemented by the cigarette supplementing module are all normal cigarette packets 500.
As shown in fig. 1, the removing module 200 is electrically connected to the detecting module 100, and the removing module 200 is configured to remove the cigarette packets 500 that do not meet the standard and are detected by the detecting module 100 from the production line.
As shown in fig. 1 and 3, if there is an unqualified cigarette packet 500, the unqualified cigarette packet 500 is rejected by the rejection module 200 to ensure that the cigarette packets 500 entering the subsequent packaging are all qualified cigarette packets 500, for example, in fig. 1 and 3, two rows and five columns of cigarette packets 500 are packaged by the packaging paper 400 to obtain cigarette sticks.
This tobacco bale 500 processing apparatus, the station that vacates after the tobacco bale 500 substandard product was handled to one last process is mended the cigarette piece 500 to the cigarette piece, and detection module 100 detects supplementary tobacco bale 500, in order to ensure that supplementary tobacco bale 500 does not have the bad problem of outward appearance such as crack or wrinkle that leads to because of colliding with or scraping, and simultaneously, detection module 100 also detects other tobacco bales 500 that flow through, if tobacco bale 500 has the bad problem of outward appearance to lead to not reaching standard, then reject the cigarette bale 500 that will not reach standard through rejecting module 200, in order to ensure that all tobacco bales 500 that get into follow-up encapsulation all are the products that reach standard, and then improve the finished product qualification rate of encapsulation back tobacco rod.
In one embodiment, the detecting module 100 includes a detector for detecting whether the cigarette packet 500 reaches the standard, and a controller electrically connected to the detector and the rejecting module 200, and the controller is configured to control the rejecting module 200 to reject according to a detection result of the detector.
Optionally, the controller can be a PLC control board, and the controller is electrically connected with the detector in a wired connection manner to realize joint control.
In one embodiment, the rejecting module 200 includes a gas source and a rejecting valve, the gas source is connected to the rejecting valve, the rejecting valve is electrically connected to the controller, and the rejecting valve is used for outputting high-pressure gas and rejecting the cigarette packets 500 that do not reach the standard through the high-pressure gas.
The gas source is used for supplying high-pressure gas to the eliminating valve, when the detection module 100 detects that the cigarette packet 500 does not reach the standard, the controller sends an eliminating signal to the eliminating valve, and the eliminating valve outputs the high-pressure gas and eliminates the cigarette packet 500 which does not reach the standard on the production line.
Alternatively, the reject valve may be a solenoid valve electrically connected to the controller.
In one embodiment, the detector is a visual inspection machine for obtaining image information of cigarette pack 500.
Alternatively, the visual detector may be a CCD probe or a visual sensor to acquire image information of the cigarette packet 500 and perform analysis processing by the controller.
In one embodiment, the visual inspection apparatus can photograph or scan the cigarette packet 500 on the production line; tobacco bale 500 processing apparatus still includes illumination module 600, and illumination module 600 forms the illumination zone who is used for shining tobacco bale 500 on the production line, and the region of shooing or the scanning area of visual detector is located the illumination zone.
In order to improve the quality of the graphic information, the lighting module 600 is configured to brighten the photographing or scanning area of the vision detector, so that the vision detector can obtain higher-quality image information, and the detection precision is improved.
Alternatively, the lighting module 600 may be an LED lamp. For example, the LED lamp may be arranged above the production line with the light emitting side facing the working area of the vision sensor.
In one embodiment, the reject valve is located at the side of the production line and the reject valve is located at the rear side of the production line relative to the detector.
The rejecting valve is arranged at the rear side of the detector to reject the tobacco packets 500 which do not reach the standard after detection, so that the tobacco packets 500 which subsequently enter the encapsulation treatment are all products which reach the standard, and the qualification rate of the tobacco strips after encapsulation is improved.
In one embodiment, the cigarette supplementing module has a cigarette outlet side, the cigarette outlet side is arranged towards the production line and used for outputting the cigarette packet 500 towards the production line, and the detection module 100 is located at the cigarette outlet side and used for detecting whether the cigarette packet 500 output by the cigarette outlet side reaches the standard or not.
The cigarette supplementing module can be a structure capable of pushing out the cigarette packet 500, can also be a structure capable of lowering the cigarette packet 500, can also be a structure capable of grabbing the cigarette packet 500 through a mechanical gripper and conveying the cigarette packet 500 to a production line, and is not described any more.
In one embodiment, referring to fig. 3, the cigarette packet 500 processing device further includes an alignment pushing plate 300, the alignment pushing plate 300 is disposed at a side portion of the production line, and the alignment pushing plate 300 is capable of moving relative to the production line; the aligning pusher 300 is located at the rear side of the production line with respect to the rejecting device for aligning, by thrust, a plurality of packets 500 of cigarettes up to the standard.
As shown in fig. 3, the aligning pusher 300 is used to align a plurality of cigarette packets 500 up to standard for packaging by the wrapper 400. For example, two rows of five columns of cigarette packets 500 are aligned and then wrapped with wrapper 400 to form a cigarette rod.
In one embodiment, the tobacco bale 500 processing device further comprises a packing module, and the packing module is used for packing the tobacco bale 500 aligned by the aligning push plate 300 and obtaining tobacco strips.
For example, in fig. 3, the packing module may pack the packing paper 400 and two rows and five columns of cigarette packets 500 to be packaged into one cigarette rod, which is not described again.
Another embodiment provides a tobacco rod production system comprising a tobacco bale 500 processing apparatus as described in any of the above embodiments.
This tobacco rod production system adopts aforementioned tobacco bale 500 processing apparatus, the station that vacates behind the tobacco bale 500 substandard product is handled to one last process to the benefit tobacco bale 500 of cigarette module, and detection module 100 detects supplementary tobacco bale 500, in order to ensure that supplementary tobacco bale 500 does not have the bad problem of outward appearance such as crack or wrinkle that leads to because of colliding or scraping, and simultaneously, detection module 100 also detects other tobacco bales 500 that flow through, if tobacco bale 500 has the bad problem of outward appearance to lead to not reaching standard, then reject the tobacco bale 500 that will not reach standard through rejecting module 200, in order to ensure that all tobacco bales 500 that get into follow-up encapsulation all are the products that reach standard, and then improve the finished product qualification rate of encapsulation back tobacco rod.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and for simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly defined otherwise.
In the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be interconnected within two elements or in a relationship where two elements interact with each other unless otherwise specifically limited. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present application, unless expressly stated or limited otherwise, a first feature "on" or "under" a second feature may be directly contacting the second feature or the first and second features may be indirectly contacting the second feature through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are for purposes of illustration only and do not denote a single embodiment.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (8)
1. A cigarette packet processing device, characterized by comprising:
the cigarette supplementing module is used for supplementing cigarette packets to a production line according to preset conditions;
the detection module is used for detecting whether the cigarette packet on the rear side of the cigarette supplementing module on the production line reaches the standard or not, the detection module comprises a detector and a controller, the detector is used for detecting whether the cigarette packet reaches the standard or not, and the controller is electrically connected with the detector;
the rejecting module is electrically connected with the detecting module and used for rejecting the cigarette packets which do not reach the standard and are detected by the detecting module from the production line, the rejecting module comprises a gas source and a rejecting valve, the gas source is connected with the rejecting valve, the rejecting valve is electrically connected with the controller, the rejecting valve is used for outputting high-pressure gas and rejecting the cigarette packets which do not reach the standard through the high-pressure gas, and the controller is used for controlling the rejecting valve to reject the cigarette packets according to the detection result of the detector.
2. The cigarette packet processing device according to claim 1, characterized in that the detector is a visual detector for acquiring image information of the cigarette packet.
3. The cigarette packet processing device according to claim 2, wherein the visual inspection instrument is capable of photographing or scanning the cigarette packets on the production line; the cigarette packet processing device further comprises an illumination module, the illumination module forms an illumination area used for illuminating the cigarette packet on the production line, and a photographing area or a scanning area of the visual detector is located in the illumination area.
4. The cigarette packet processing device according to claim 1, characterized in that the rejection valve is located at a side portion of the production line, and the rejection valve is located at a rear side of the production line with respect to the detector.
5. The cigarette packet processing device according to any one of claims 1 to 4, wherein the cigarette supplementing module has a cigarette outlet side disposed toward the production line and configured to output the cigarette packet toward the production line, and the detecting module is located on the cigarette outlet side and configured to detect whether the cigarette packet output from the cigarette outlet side reaches a standard.
6. The cigarette packet processing device according to any one of claims 1 to 4, further comprising an alignment push plate provided at a side of the production line, the alignment push plate being movable relative to the production line; the aligning push plate is located on the rear side of the production line relative to the removing device and used for aligning the cigarette packets reaching the standards through thrust.
7. The tobacco bale processing device of claim 6, characterized in that, the tobacco bale processing device further comprises a packing module, and the packing module is used for packing the tobacco bale after the aligning push plates are aligned to obtain tobacco strips.
8. A cigarette rod production system comprising the cigarette packet processing apparatus according to any one of claims 1 to 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221797120.5U CN218489986U (en) | 2022-07-13 | 2022-07-13 | Tobacco bale processing apparatus and tobacco rod production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221797120.5U CN218489986U (en) | 2022-07-13 | 2022-07-13 | Tobacco bale processing apparatus and tobacco rod production system |
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| Publication Number | Publication Date |
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| CN218489986U true CN218489986U (en) | 2023-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221797120.5U Active CN218489986U (en) | 2022-07-13 | 2022-07-13 | Tobacco bale processing apparatus and tobacco rod production system |
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| CN (1) | CN218489986U (en) |
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- 2022-07-13 CN CN202221797120.5U patent/CN218489986U/en active Active
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