WO2012117499A1 - Inspection system of filter rod - Google Patents

Inspection system of filter rod Download PDF

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Publication number
WO2012117499A1
WO2012117499A1 PCT/JP2011/054508 JP2011054508W WO2012117499A1 WO 2012117499 A1 WO2012117499 A1 WO 2012117499A1 JP 2011054508 W JP2011054508 W JP 2011054508W WO 2012117499 A1 WO2012117499 A1 WO 2012117499A1
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WO
WIPO (PCT)
Prior art keywords
filter rod
inspection
filter
inspection system
exclusion
Prior art date
Application number
PCT/JP2011/054508
Other languages
French (fr)
Japanese (ja)
Inventor
哲也 奥山
櫛橋 重信
Original Assignee
日本たばこ産業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本たばこ産業株式会社 filed Critical 日本たばこ産業株式会社
Priority to PCT/JP2011/054508 priority Critical patent/WO2012117499A1/en
Publication of WO2012117499A1 publication Critical patent/WO2012117499A1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • A24C5/3412Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by means of light, radiation or electrostatic fields
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0295Process control means

Definitions

  • the present invention relates to a filter rod used for manufacturing a filter cigarette, and more particularly to a filter rod inspection system having a string-like inspection object inside.
  • a filter rod having a flavor string is known among filter rods, and such a filter rod manufacturing machine is disclosed in Patent Document 1, for example.
  • a filter cigarette is manufactured from a filter rod, a flavor string is exposed in the end surface of a filter cigarette, ie, the center of the end surface of the filter element.
  • the flavor string Since the flavor string is exposed in this way, the flavor string must be positioned substantially on the axis of the filter rod after the filter rod is manufactured in order to maintain the quality of the filter cigarette at a high level. For this reason, the manufactured filter rod needs to be inspected whether or not the flavor string is accurately positioned.
  • Patent Document 1 also discloses an inspection system that is applied to the manufacturing machine.
  • the inspection system is disposed in the conveyance path for conveying the manufactured filter rod, and is disposed on the conveyance path.
  • the end face of the filter rod is imaged with a camera, the position of the flavor string is inspected based on the inspection image obtained by this imaging, and the analysis device that outputs the inspection result, based on the inspection result output from the analysis device, And a rejection device that excludes defective filter rods from the conveyance path.
  • the inspection system of Patent Document 1 can eliminate defective filter rods, only normal filter rods can be supplied for the production of filter cigarettes. By the way, once the analyzer determines that the filter rod is defective, the filter rod following the defective filter rod also tends to be continuously determined to be defective due to the structural limitations of the manufacturing machine. When the number of defective filter rods exceeds the threshold, the analyzer stops its inspection, while receiving this inspection stop, the operation of the manufacturing machine is also stopped. From this, the inspection system of patent document 1 reduces the operating efficiency of a manufacturing machine, ie, the productivity of a filter rod, remarkably.
  • An object of the present invention is to provide a filter rod inspection system capable of effectively inspecting a filter rod without reducing the productivity of the filter rod.
  • the inspection system of the present invention is achieved by the inspection system of the present invention, and this inspection system is applied to the inspection of a filter rod that includes an inspection object inside and has one end face where the inspection object is exposed. That is, the inspection system of the present invention extends from a filter rod manufacturing machine, is arranged in a transport path for transporting the filter rod manufactured by the manufacturing machine, images one end surface of the filter rod, and captures a captured inspection image.
  • a determination device that receives an inspection image from the camera device, determines whether the quality of the filter rod is poor based on the received inspection image, and outputs the determination result
  • a determination device including a position to be inspected in the one end face in quality to be performed, an exclusion device disposed on the transport path downstream of the camera device, and for removing the filter rod from the transport path, and the filter rod Controls the operation of the exclusion device or adjustment device based on the determination result received from the adjustment device and the determination device Provided with that controller.
  • the controller operates the exclusion device at a predetermined timing to exclude the defective filter rod from the conveyance path. Therefore, only the normal filter rod can be transported toward the subsequent process in the transport path. Such a function of the exclusion device allows the production of the filter rod to be continued even if a defective filter rod is detected.
  • this adjustment device reduces the production of defective filter rods due to the displacement of the inspection object, and reduces the load on the determination device and the exclusion device.
  • the manufacturing machine receives a filter tow for a filter rod and a trumpet guide that respectively forms a string for forming an inspection object, and is arranged upstream of the trumpet guide, and introduces the string into the trumpet guide.
  • the adjusting device includes an actuator for moving the introduction guide in two directions orthogonal to the axis to be inspected, specifically, an XY table.
  • the exclusion device may include a nozzle capable of ejecting compressed air, and the nozzle individually excludes the filter rod from the conveyance path by ejecting the compressed air.
  • the rejection device can include a rejection conveyor that forms part of the conveyor line and can be tilted up and down, and the rejection conveyor tilts downward to cause a defective filter rod. Are removed from the transport path.
  • the rejecting device can include a rejecting arm instead of the rejecting conveyor, which moves so as to sweep on the conveyor line and rejects defective filter rods from the transport path.
  • the determination device calculates an approximate circle that approximates the ring of the cross section of the filter rod, and determines whether the position of the inspection target is at the center of the approximate circle based on the calculated approximate circle.
  • the determination device can include a preprocessing section for determining a scan area of the inspection image.
  • the inspection target is a string including a flavor component, and this string has a color different from that of the filter material forming the filter rod.
  • the inspection system of the present invention includes an adjustment device for an inspection object in addition to a defective filter rod elimination device, even if a defective filter rod is detected, the production of the filter rod can be continued.
  • the inspection of the filter rod is carried out efficiently.
  • the adjusting device reduces the occurrence of defective filter rods, thus greatly contributing to the improvement of filter rod productivity.
  • FIG. 1 shows a perspective view of a filter cigarette, the filter rod including a filter element obtained from the filter rod that is the subject of the present invention. It is the schematic which showed the manufacturing machine of the filter rod. It is the schematic which showed the inspection system of one Example.
  • FIG. 3 is an enlarged view showing a part of FIG. 2 in detail. It is the flowchart which showed the test
  • FIG. 1 shows a filter cigarette, which includes a cigarette 10, a filter element 12 disposed at one end of the cigarette 10, and a chip paper 14 that couples the cigarette 10 and the filter element 12.
  • the filter element 12 has a filter material wrapped in a rod shape by a wrapping material, and a flavor string 16 disposed in the filter material, and the flavor string 16 is positioned on the axis of the filter element 12; It is exposed at both end faces of the filter element 12.
  • the flavor string 16 includes a twisted yarn made of a composite fiber and a fragrance such as mint carried on the twisted yarn, and has a diameter of about 1 mm, for example. Further, the flavor string 16 has a color different from that of the filter material (usually white).
  • FIG. 2 schematically shows a filter rod manufacturing machine, and the filter rod manufactured by this manufacturing machine has a length multiple of the filter element 12. Since the manufacturing machine is known, the production of the filter rod by the manufacturing machine will be briefly described here.
  • the manufacturing machine has a trumpet guide 18 at its upstream end, and the continuous string 22 is supplied to the trumpet guide 18 through the introducing device together with the above-described filter material, that is, the filter tow 20. Is equivalent to the continuous.
  • the introduction device will be described later.
  • the filter tow 20 is squeezed into a rod shape around the continuous string 22 and formed into a composite filter material having the continuous string 22 inside. Thereafter, the composite filter material is supplied from the trumpet guide 18 to the wrapping section 24.
  • the wrapping section 24 includes a garniture tape 26 that runs along the forming bed, which garnish tape 26 receives a wrapping web 30 supplied from a roll 28 along with the composite filter material, and the wrapping web 30 and the composite filter material together. Let it run.
  • the packaging material web 30 and the composite filter material sequentially pass through the tongue 32, the forming holder 34 and the dryer 36, and are formed into a rod-shaped filter continuous body 38.
  • the filter continuum 38 is obtained by wrapping a composite filter material in a wrapping material web 30, and the continuous string 22 is positioned on the axis of the filter continuum 38.
  • the filter continuum 38 is supplied from the wrapping section 24 to the cutter 40 and is cut into individual filter rods by the cutter 40.
  • the filter rod has a length that is an even multiple of the filter element 12 described above. Further, when the filter rod delivered by the cutter 40 passes through the acceleration separation device 42, it is separated from the subsequent filter rod, supplied to the transport path 44, and received by the transport path 44.
  • the conveying path 44 includes a drum row 46 in the upstream area, and this drum row has a plurality of drums with grooves. In FIG. 2, only two grooves 48 and 50 are shown, and the grooved drum 48 located at the upstream end of the drum row 46, that is, in the vicinity of the acceleration separation device 42, removes the filter rod from the acceleration separation device 42.
  • a catcher drum for receiving.
  • each grooved drum has a large number of grooves on its peripheral surface, and these grooves have a size capable of receiving a filter rod.
  • the filter rod received by the grooved drum 48 is conveyed along the outer periphery of the grooved drum 48 as the grooved drum 48 rotates, and is received from the grooved drum 48 by the grooved drum 50. That is, the filter rod is conveyed while sequentially transferring to the grooved drum forming the drum row.
  • the conveyance path 44 includes a conveyor line 52 extending from the downstream end of the drum row 46, and this conveyor line 52 receives the filter rod from the drum row 46 and conveys the received filter rod toward the empty transport box 54.
  • the transport box 54 is disposed on a belt conveyor 56 and receives a filter rod delivered from the end of the conveyor line 52.
  • the transport box 54 filled with filter rods is moved by the belt conveyor 56, and a new empty transport box is supplied to the end of the conveyor line 52.
  • the inspection system includes a camera device 58, which is disposed near the side surface of the grooved drum 48 described above.
  • the camera device 58 includes a camera 6, and the camera 60 is configured such that when the filter rod conveyed along the outer periphery of the grooved drum 48 passes the inspection position, one end surface of the filter rod is colored. Take an image.
  • the filter rod is indicated by reference numeral 62.
  • the camera device 58 further includes a trigger sensor 64 and a light source 65 that illuminates the inspection position.
  • the trigger sensor 64 is, for example, a photoelectric sensor.
  • the trigger sensor 64 detects the filter rod 62 upstream of the inspection position in the filter rod conveyance direction, and after a predetermined time has elapsed from the detection time, that is, the trigger sensor 64.
  • the imaging command is transmitted to the camera 60 at the timing when the filter rod 62 that has passed through reaches the inspection position.
  • the camera 60 operates at the time of receiving an imaging command, images one end surface of the filter rod passing through the inspection position, and thereby an inspection image including the one end surface is obtained.
  • the camera 60 transmits the inspection image to the image determination device 66.
  • the image determination device 66 is based on the preprocessing section 68 for determining the target area of the image processing for the inspection image, and the outer shape of the filter rod 62 based on the target area image processing.
  • the image determination device 66 includes a microcomputer, and software for realizing the functions of sections 68, 70, 72 and 74 is incorporated in this microcomputer. Details of sections 68-74 will be described later.
  • the image determination device 66 (output section 74) is electrically connected to the controller of the manufacturing machine described above, that is, the controller 76. Therefore, the controller 76 can receive the inspection result from the image determination device 66, and operates the exclusion device 78 of the filter rod 62 or the adjustment device 80 of the continuous string 22 based on the inspection result.
  • the controller 76 also includes a microcomputer.
  • the microcomputer has a function of collecting and storing the inspection results as quality data as well as the operation control of the exclusion device 78 and the adjustment device 80.
  • the rejection device 78 includes an electromagnetically actuated air ejection nozzle 82, and this air ejection nozzle 82 is provided in a grooved drum 84 other than the grooved drum 48 included in the drum row 46, and the outer periphery of this grooved drum. Is located at the exclusion position defined in While the air ejection nozzle 82 is electrically connected to the controller 76, it is connected to a compressed air source, and this compressed air source supplies high-pressure air toward the air ejection nozzle 82.
  • the controller 76 opens the air ejection nozzle 82 at the timing when the defective filter rod 62 reaches the exclusion position.
  • high-pressure air is ejected from the air ejection nozzle 82 toward the defective filter rod 62, and the defective filter rod 62 is excluded from the grooved drum 84 by the ejection of the high-pressure air.
  • FIG. 3 shows the air ejection nozzle 82 outside the grooved drum 84, but the actual air ejection nozzle 84 is disposed in the grooved drum 84.
  • a method of introducing the continuous string 22 into the trumpet guide 18 will be described with reference to FIG.
  • the manufacturing machine further includes an introduction guide 86 having a tube shape, for example, which extends from the outside of the trumpet guide 18 into the trumpet guide 18, and the inner end of the introduction guide 86 is the trumpet guide. It is positioned on 18 axes.
  • the continuous string 22 is fed from the supply source, guided into the trumpet guide 18 through the introduction guide 86, and delivered from the inner end of the introduction guide 86 toward the tongue 32 of the wrapping section 24 described above.
  • thick arrows indicate the flow of filter tow.
  • the adjusting device 80 includes a sleeve holder 88 that holds the introduction guide 86 outside the trumpet guide 18, and an actuator that specifically supports the sleeve holder 88, specifically, an XY table 90.
  • the XY table 90 can move the sleeve holder 88, that is, the introduction guide 86 in two directions perpendicular to each other in the vertical plane. Therefore, the XY table 90 has two motors (not shown), and these motors are electrically connected to the controller 76.
  • FIG. 5 shows an inspection routine executed by the image determination device 66 described above, and this inspection routine will be described below. The function of each section 68-74 of the image determination device 66 becomes clear from the description of the inspection routine.
  • an inspection image captured by the camera 60 that is, an image frame F is read (step S1).
  • the image frame F includes the image P of the end face of the filter rod 62.
  • a target area for image processing of the image P that is, a square scanning area T is temporarily set in the image frame F (step S2).
  • the scanning area T has a width that allows the image P to be arranged with a predetermined margin secured therein, and the scanning area T is temporarily set to the estimated position of the image P in the image frame F.
  • the scanning area T includes a reference arc R corresponding to a part of the ring of the standard cross section of the filter rod 62, and this reference arc R is a temporarily set scanning area as shown in FIG.
  • the ring D having the standard cross section is drawn at the center of T, it is positioned at the reference position on the ring D.
  • a matching position where the reference arc R coincides with the ring of the image P is searched by pattern matching (step S3).
  • a positional deviation (direction and amount) from the reference position to the matching position is calculated.
  • Step S4 Thereafter, the position of the scanning area T is corrected based on the positional deviation (step S5).
  • the scanning area T can reliably capture the image P therein.
  • Steps S1 to S5 described above indicate processing executed in the preprocessing section 68.
  • the scanning area T is scanned, and as a result of this scanning, a ring C of the image P is obtained, and an approximate circle E approximating the ring C is within the scanning area T as shown in FIG.
  • the center coordinates G of the approximate circle E within the image frame F are calculated (step S6).
  • the center G coordinate of the approximate circle E indicates the center of the end face of the filter rod 62.
  • step S7 the ring C of the image P is compared with the approximate circle E, and based on the comparison result, it is determined whether or not the roundness of the filter rod 62 is maintained (step S7). Specifically, first, a radial line passing through the center coordinate G of the approximate circle E is drawn, and the intersections of the radial lines with respect to the approximate circle E and the ring C are obtained, respectively, and FIG. As shown, the distance N between the intersections is calculated. The distance between the intersections is sequentially calculated for about 100 radial lines that equally divide the approximate circle E in the circumferential direction.
  • step S7 When at least one of the calculated distances between the intersections exceeds a predetermined threshold value, the roundness of the filter rod 62 is denied, and the filter rod 62 is determined to have a deformed ring. . If the decision result in the step S7 is negative (NG), defect flag DF 1 to 1 is set (step S8), and step S9 to be described later is executed. Note that other defect flag bad flag DF 1 and later are respectively reset to zero before the routine is executed.
  • Steps S6 to S8 described above indicate processing executed in the first inspection section 70 described above.
  • step S7 determines whether or not the portion H indicating the continuous string 22 exists in the image P (step S10).
  • the image P since the color is different between the part indicating the filter tow and the part H indicating the continuous string 22, whether or not the continuous string 22 exists in the filter rod 62 based on the difference in color. Discrimination is possible.
  • step S10 If the decision result in the step S10 is negative (No), then 1 is set to failure flag DF 2 (step S11), and step S9 is executed. On the other hand, if the determination result of step S10 is affirmative (Yes), it is determined whether or not there is one continuous string 22 (step S12). The discrimination here can be determined based on the number of detected parts H. If the determination result in step S12 is No (No), that is, if it is determined that there are two or more continuous strings 22, it is determined that foreign matter is mixed in the filter rod 62, and therefore, the next step S13. at, after 1 is set to failure flag DF 3, step S9 is executed.
  • step S14 it is determined whether or not the position of the continuous string 22 is normal (step S14). Specifically, in this step, first, the position of the center of gravity of the detected part H, that is, the center of gravity coordinates is obtained. Thereafter, a distance L between the center coordinate G and the center-of-gravity coordinate of the approximate circle E described above is calculated, and it is determined whether or not the distance L is equal to or less than a predetermined threshold L MAX (for example, 0.9 mm).
  • L MAX for example, 0.9 mm
  • Step S9 Executed.
  • the determination result in step S14 is affirmative (Yes)
  • the deviation amount ⁇ D is calculated with respect to the center coordinate G (step S16). )
  • Step S9 exerts a function of the output section 74 described above (see FIG. 3), bad flag DFi
  • i of the defect flag DFi represents an integer of 1-4.
  • FIG. 7 shows a control routine executed by the controller 76 based on the inspection result received from step S9 (image determination device 66).
  • the inspection result of the image determination device 66 that is, the defect flag DFi or the deviation ⁇ D is read (step S17), and then whether or not any one of the defect flags DF 1 -DF 4 is determined.
  • a determination is made (step S18). If the determination result in step S18 is affirmative (Yes), the controller 76 outputs an exclusion signal to the above-described exclusion device 78 at a predetermined timing (step S19). That is, the controller 76, failure of the filter rod 62 having a defect flag DF i outputs a rejection signal at a timing of reaching the excluding position from the inspection position as described above.
  • the reject signal 78 ejects high-pressure air from the air nozzle 83 toward the defective filter rod 62 so that the defective filter rod 62 is in the grooved drum 84, i. Excluded from the path. Thereafter, the controller 76 classifies and stores the defect information of the excluded filter rod 62, specifically, information including the type of the defect flag DF and the number of rejections for each type (step S20).
  • step S18 determines whether or not the above-described deviation ⁇ D is larger than the allowable value (step S21). If the determination result of step S21 is affirmative (Yes), the next step S22 is bypassed. However, if the determination result in step S21 is negative (No), the controller 76 transmits the aforementioned deviation amount ⁇ D and deviation direction Or to the aforementioned adjustment device 80 in step S22.
  • the adjusting device 80 operates the XY table 90 on the basis of the deviation amount ⁇ D and the deviation direction Or, and adjusts the position of the introduction guide 86, that is, the introduction position of the continuous string 22 into the trumpet guide 18.
  • the string 22 is positioned on the axis of the filter rod 62.
  • the above-described inspection routine of FIG. 5 and the control routine of FIG. 7 are executed for individual filter rods 62 passing through the inspection position, that is, all manufactured filter rods 62.
  • the defective filter rod 62 is removed from the conveyance path. Therefore, the defective filter rod 62 is not mixed in the transport box 54 described above. That is, regardless of the detection of the defective filter rod 62, the above-described manufacturing machine can continue to manufacture the filter rod, so that the productivity of the filter rod is greatly improved.
  • the image determination device 66 determines the above-described deviation amount ⁇ D.
  • the deviation direction Or is output to the adjusting device 80 through the controller 76. Therefore, the adjusting device 80 eliminates the above-described tendency and greatly reduces the number of defective filter rods 62 that are excluded by the removing device 78.
  • FIG. 8 shows a modification of the exclusion device 78.
  • a part of the conveyor line 52 is replaced with an exclusion conveyor 92.
  • the exclusion conveyor 92 is supported so as to be tiltable in the vertical direction around its downstream end.
  • the downstream end of the exclusion conveyor 92 is mechanically connected to a motor 94, and the motor 94 is electrically connected to the controller 76.
  • the motor 94 moves the exclusion conveyor 92 from the horizontal rest position (solid line) to the exclusion position (two-dot chain line) inclined downward.
  • the filter rod lump including the defective filter rod 62 is removed from the conveyor line 52, that is, the conveyance path in units of about 100 by the tilt of the removal conveyor 92.
  • FIG. 9 shows another modification of the exclusion device 78.
  • the conveyor line 52 includes an exclusion arm 96.
  • the exclusion arm 96 extends along the one side edge of the conveyor line 52, and is supported on the conveyor line 52 so as to be rotatable in the horizontal direction around the base end.
  • the proximal end of the exclusion arm 96 is mechanically connected to a motor 98, and the motor 98 is electrically connected to the controller 76.
  • the motor 98 moves the exclusion arm 96 from the rest position (solid line) outside the conveyor line 52 to the exclusion position (two-dot chain line) sweeping on the conveyor line 52.
  • the filter rod lump including the defective filter rod 62 is removed from the conveyor line 52, that is, the conveyance path by about 100 units by the sweeping operation of the removal arm 96.
  • the inspection system may further include an alarm device 100.
  • This alarm device 100 is electrically connected to the controller 76.
  • the controller 76 receives a failure flag DF i from the image determination apparatus 66, the controller 76 operates the alarm device 100.
  • the inspection system of the present invention can be similarly applied to inspection items other than the inspection items described above, for example, inspection of filter rod crushing, filter material chipping, and the like.
  • the inspection system of the present invention can be applied to the inspection of the number and arrangement of continuous strings.

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Abstract

This inspection system has: a camera (60) that takes an image of an end surface of an exposed continuous string (22) of a filter rod, when the filter rod including the continuous string (22) serving as an object to be inspected is conveyed along a conveyance path; an image determination device (66) that performs image processing of an inspection image taken by the camera (60) to determine whether or not the continuous string (22) is positioned on the center of the filter rod; a removal device (78) for removing the filter rod from the conveyance path; an adjustment device (80) for adjusting the position of the continuous string (22) in the manufacturing process of the filter rod; and a controller (76) that controls the operation of the removal device (78) or the adjustment device (80) on the basis of the results of determination received from the determination device (66).

Description

フィルタロッドの検査システムFilter rod inspection system
 本発明は、フィルタシガレットの製造に使用されるフィルタロッド、詳しくは、内部に紐状の検査対象を有したフィルタロッドの検査システムに関する。 The present invention relates to a filter rod used for manufacturing a filter cigarette, and more particularly to a filter rod inspection system having a string-like inspection object inside.
 フィルタロッドの中には香味紐を有したフィルタロッドが知られており、このようなフィルタロッドの製造機は例えば特許文献1に開示されている。このようにフィルタロッドからフィルタシガレットが製造されたとき、香味紐はフィルタシガレットの端面、即ち、そのフィルタ要素の端面中央にて露出する。 A filter rod having a flavor string is known among filter rods, and such a filter rod manufacturing machine is disclosed in Patent Document 1, for example. Thus, when a filter cigarette is manufactured from a filter rod, a flavor string is exposed in the end surface of a filter cigarette, ie, the center of the end surface of the filter element.
 このように香味紐が露出することから、フィルタシガレットの品質を高いレベルに維持するうえで、フィルタロッドの製造後、香味紐はフィルタロッドのほぼ軸線上に位置付けられていなければならない。このため、製造されたフィルタロッドはその香味紐が正確に位置付けられているか否か検査される必要がある。 Since the flavor string is exposed in this way, the flavor string must be positioned substantially on the axis of the filter rod after the filter rod is manufactured in order to maintain the quality of the filter cigarette at a high level. For this reason, the manufactured filter rod needs to be inspected whether or not the flavor string is accurately positioned.
 この検査のため、特許文献1は前記製造機に適用される検査システムをも開示し、この検査システムは、製造されたフィルタロッドを搬送する搬送経路と、この搬送経路に配置され、搬送経路上のフィルタロッドの端面をカメラにて撮像し、この撮像して得た検査画像に基づき香味紐の位置を検査し、検査結果を出力する分析装置と、分析装置から出力された検査結果に基づき、不良のフィルタロッドを搬送経路から排除する排除装置とを含む。 For this inspection, Patent Document 1 also discloses an inspection system that is applied to the manufacturing machine. The inspection system is disposed in the conveyance path for conveying the manufactured filter rod, and is disposed on the conveyance path. The end face of the filter rod is imaged with a camera, the position of the flavor string is inspected based on the inspection image obtained by this imaging, and the analysis device that outputs the inspection result, based on the inspection result output from the analysis device, And a rejection device that excludes defective filter rods from the conveyance path.
WO2010/028354 A1WO2010 / 028354 A1
 特許文献1の検査システムは不良のフィルタロッドを排除できるので、正常なフィルタロッドのみをフィルタシガレットの製造のために供給することできる。
 ところで、分析装置がフィルタロッドを一旦不良である判定すれば、製造機の構造上の制約から、不良のフィルタロッドに続くフィルタロッドもまた連続して不良である判定される傾向にある。不良のフィルタロッドの数が閾値を超えたとき、分析装置はその検査を停止し、一方、この検査停止を受け、製造機の稼働もまた停止される。このことから、特許文献1の検査システムは、製造機の稼働効率、即ち、フィルタロッドの生産性を著しく低下させる。
Since the inspection system of Patent Document 1 can eliminate defective filter rods, only normal filter rods can be supplied for the production of filter cigarettes.
By the way, once the analyzer determines that the filter rod is defective, the filter rod following the defective filter rod also tends to be continuously determined to be defective due to the structural limitations of the manufacturing machine. When the number of defective filter rods exceeds the threshold, the analyzer stops its inspection, while receiving this inspection stop, the operation of the manufacturing machine is also stopped. From this, the inspection system of patent document 1 reduces the operating efficiency of a manufacturing machine, ie, the productivity of a filter rod, remarkably.
 本発明の目的は、フィルタロッドの生産性を低下させることなく、フィルタロッドの検査を効果的に実施することができるフィルタロッドの検査システムを提供することにある。 An object of the present invention is to provide a filter rod inspection system capable of effectively inspecting a filter rod without reducing the productivity of the filter rod.
 上述の目的は、本発明の検査システムによって達成され、この検査システムは、その内部に検査対象を含み且つ検査対象が露出した一端面を有するフィルタロッドの検査に適用される。即ち、本発明の検査システムは、フィルタロッドの製造機から延び、この製造機にて製造された前記フィルタロッドを搬送する搬送経路に配置され、フィルタロッドの一端面を撮像し、撮像した検査画像を出力するカメラ装置と、このカメラ装置から検査画像を受け取り、受け取った検査画像に基づき、フィルタロッドの品質が不良である否かを判定し、この判定結果を出力する判定装置であって、判定されるべき品質に前記一端面内における検査対象の位置が含まれる、判定装置と、搬送経路にカメラ装置の下流にて配置され、搬送経路からフィルタロッドを排除するための排除装置と、フィルタロッド内における検査対象の位置を調整するため調整装置と、判定装置から受け取った判定結果に基づき、排除装置又は調整装置の作動を制御する制御装置と備える。 The above-mentioned object is achieved by the inspection system of the present invention, and this inspection system is applied to the inspection of a filter rod that includes an inspection object inside and has one end face where the inspection object is exposed. That is, the inspection system of the present invention extends from a filter rod manufacturing machine, is arranged in a transport path for transporting the filter rod manufactured by the manufacturing machine, images one end surface of the filter rod, and captures a captured inspection image. A determination device that receives an inspection image from the camera device, determines whether the quality of the filter rod is poor based on the received inspection image, and outputs the determination result A determination device including a position to be inspected in the one end face in quality to be performed, an exclusion device disposed on the transport path downstream of the camera device, and for removing the filter rod from the transport path, and the filter rod Controls the operation of the exclusion device or adjustment device based on the determination result received from the adjustment device and the determination device Provided with that controller.
 上述の検査システムは排除装置を備えているので、判定装置がフィルタロッドの不良を検出したとき、コントローラは排除装置を所定のタイミングで作動させ、不良のフィルタロッドを搬送経路から排除する。それ故、搬送経路は正常なフィルタロッドのみを後工程に向けて搬送することができる。このような排除装置の働きは、不良のフィルタロッドが検出されたとしても、フィルタロッドの製造を継続可能にする。
 一方、検査システムは調整装置をも備えているので、この調整装置は検査対象の位置ずれに起因した不良のフィルタロッドの製造を低減し、判定装置及び排除装置の負荷を軽減する。
Since the above-described inspection system includes an exclusion device, when the determination device detects a defective filter rod, the controller operates the exclusion device at a predetermined timing to exclude the defective filter rod from the conveyance path. Therefore, only the normal filter rod can be transported toward the subsequent process in the transport path. Such a function of the exclusion device allows the production of the filter rod to be continued even if a defective filter rod is detected.
On the other hand, since the inspection system also includes an adjustment device, this adjustment device reduces the production of defective filter rods due to the displacement of the inspection object, and reduces the load on the determination device and the exclusion device.
 具体的には、製造機は、フィルタロッドのためのフィルタトウ及び検査対象を形成するための紐をそれぞれ受け取るトランペットガイドと、トランペットガイドの上流に配置され、トランペットガイド内への前記紐の導入を案内する導入ガイドと
を更に含み、この場合、調整装置は、導入ガイドを検査対象の軸線に対して互いに直交する2方向に移動させるためのアクチュエータ、具体的には、XYテーブルを含む。
Specifically, the manufacturing machine receives a filter tow for a filter rod and a trumpet guide that respectively forms a string for forming an inspection object, and is arranged upstream of the trumpet guide, and introduces the string into the trumpet guide. In this case, the adjusting device includes an actuator for moving the introduction guide in two directions orthogonal to the axis to be inspected, specifically, an XY table.
 一方、排除装置は、圧縮空気を噴出可能なノズルを含むことができ、このノズルは圧縮空気の噴出により、搬送経路からフィルタロッドを個々に排除する。
 搬送経路がコンベアラインを含む場合、排除装置は、コンベアラインの一部を形成し、上下方向に傾動可能な排除コンベアを含むことができ、この排除コンベアは下方への傾動により、不良のフィルタロッドを搬送経路から排除する。
 更に、排除装置は、排除コンベアに代えて排除アームを含むことができ、この排除アームはコンベアライン上を掃くように移動し、不良のフィルタロッドを搬送経路から排除する。
On the other hand, the exclusion device may include a nozzle capable of ejecting compressed air, and the nozzle individually excludes the filter rod from the conveyance path by ejecting the compressed air.
If the transport path includes a conveyor line, the rejection device can include a rejection conveyor that forms part of the conveyor line and can be tilted up and down, and the rejection conveyor tilts downward to cause a defective filter rod. Are removed from the transport path.
Further, the rejecting device can include a rejecting arm instead of the rejecting conveyor, which moves so as to sweep on the conveyor line and rejects defective filter rods from the transport path.
 具体的には、判定装置は、フィルタロッドにおける横断面の輪廓に近似した近似円を算出し、算出した近似円に基づき、検査対象の位置が近似円の中心にあるか否かを判定する。好ましくは、判定装置は、検査画像の走査領域を決定する前処理セクションを含むができる。
 具体的には、検査対象は香味成分を含んだ紐であり、この紐はフィルタロッドを形成するフィルタ材料とは異なる色を有する。
Specifically, the determination device calculates an approximate circle that approximates the ring of the cross section of the filter rod, and determines whether the position of the inspection target is at the center of the approximate circle based on the calculated approximate circle. Preferably, the determination device can include a preprocessing section for determining a scan area of the inspection image.
Specifically, the inspection target is a string including a flavor component, and this string has a color different from that of the filter material forming the filter rod.
 本発明の検査システムは、不良のフィルタロッドの排除装置に加えて検査対象のための調整装置を含んでいるので、不良のフィルタロッドが検出されても、フィルタロッドの製造を継続が可能となり、フィルタロッドの検査を効率良く実施される。また、調整装置は不良のフィルタロッドの発生を低減することから、フィルタロッドの生産性の向上に大きく貢献する。 Since the inspection system of the present invention includes an adjustment device for an inspection object in addition to a defective filter rod elimination device, even if a defective filter rod is detected, the production of the filter rod can be continued. The inspection of the filter rod is carried out efficiently. In addition, the adjusting device reduces the occurrence of defective filter rods, thus greatly contributing to the improvement of filter rod productivity.
フィルタシガレットの斜視図を示し、フィルタロッドは本発明の検査対象であるフィルタロッドから得られたフィルタ要素を含む。1 shows a perspective view of a filter cigarette, the filter rod including a filter element obtained from the filter rod that is the subject of the present invention. フィルタロッドの製造機を示した概略図である。It is the schematic which showed the manufacturing machine of the filter rod. 一実施例の検査システムを示した概略図ある。It is the schematic which showed the inspection system of one Example. 図2の一部を詳細に示す拡大図である。FIG. 3 is an enlarged view showing a part of FIG. 2 in detail. 図3の画像判定装置が実行する検査ルーチンを示したフローチャートである。It is the flowchart which showed the test | inspection routine which the image determination apparatus of FIG. 3 performs. 検査ルーチンの説明を補足するための図である。It is a figure for supplementing description of a test | inspection routine. 図4のコントローラが実行する制御ルーチンを示したフローチャートである。It is the flowchart which showed the control routine which the controller of FIG. 4 performs. 排除装置の変形例を示した図である。It is the figure which showed the modification of the exclusion apparatus. 排除装置の他の変形例を示した図である。It is the figure which showed the other modification of the exclusion apparatus.
 先ず、本発明の検査システムを説明する前に、香味紐を備えたフィルタシガレット及び内部に香味紐を有するフィルタロッドの製造機について簡単に説明する。
 図1はフィルタシガレットを示し、このフィルタシガレットは、シガレット10と、このシガレット10の一端に配置されたフィルタ要素12と、これらシガレット10及びフィルタ要素12を結合するチップペーパ14とを含む。
First, before describing the inspection system of the present invention, a filter cigarette having a flavor string and a filter rod manufacturing machine having a flavor string inside will be briefly described.
FIG. 1 shows a filter cigarette, which includes a cigarette 10, a filter element 12 disposed at one end of the cigarette 10, and a chip paper 14 that couples the cigarette 10 and the filter element 12.
 更に、フィルタ要素12は包材によりロッド形状に包み込まれたフィルタ材と、このフィルタ材内に配置された香味紐16とを有し、この香味紐16はフィルタ要素12の軸線上に位置付けられ、フィルタ要素12の両端面にて露出する。香味紐16は複合繊維からなる撚り糸と、この撚り糸に担持されたミント等の香料とを含み、例えば1mm程度の直径を有する。また、香味紐16はフィルタ材(通常は白)とは異なる色を有する。 Furthermore, the filter element 12 has a filter material wrapped in a rod shape by a wrapping material, and a flavor string 16 disposed in the filter material, and the flavor string 16 is positioned on the axis of the filter element 12; It is exposed at both end faces of the filter element 12. The flavor string 16 includes a twisted yarn made of a composite fiber and a fragrance such as mint carried on the twisted yarn, and has a diameter of about 1 mm, for example. Further, the flavor string 16 has a color different from that of the filter material (usually white).
 一方、図2はフィルタロッドの製造機を概略的に示し、この製造機にて製造されるフィルタロッドはフィルタ要素12の複数倍の長さを有する。
 製造機は公知であるので、ここでは、製造機によるフィルタロッドの製造を簡単に説明する。製造機はその上流端にトランペットガイド18を有し、このトランペットガイド18に前述したフィルタ材、即ち、フィルタトウ20とともに連続紐22が導入装置を介して供給され、この連続紐22は香味紐16が連続したものに相当する。導入装置については後述する。
On the other hand, FIG. 2 schematically shows a filter rod manufacturing machine, and the filter rod manufactured by this manufacturing machine has a length multiple of the filter element 12.
Since the manufacturing machine is known, the production of the filter rod by the manufacturing machine will be briefly described here. The manufacturing machine has a trumpet guide 18 at its upstream end, and the continuous string 22 is supplied to the trumpet guide 18 through the introducing device together with the above-described filter material, that is, the filter tow 20. Is equivalent to the continuous. The introduction device will be described later.
 フィルタトウ20及び連続紐22がトランペットガイド18を通過する過程にて、フィルタトウ20は連続紐22の回りにロッド形状に絞り込まれ、内部に連続紐22を有した複合フィルタ材に成形される。この後、複合フィルタ材はトランペットガイド18からラッピングセクション24に供給される。 In the process in which the filter tow 20 and the continuous string 22 pass through the trumpet guide 18, the filter tow 20 is squeezed into a rod shape around the continuous string 22 and formed into a composite filter material having the continuous string 22 inside. Thereafter, the composite filter material is supplied from the trumpet guide 18 to the wrapping section 24.
 ラッピングセクション24は成形ベッドに沿って走行するガニチャテープ26を含み、このガニチャテープ26は複合フィルタ材とともに、ロール28から供給される包材ウエブ30を受け取り、これら包材ウエブ30及び複合フィルタ材を一緒に走行させる。包材ウエブ30及び複合フィルタ材の走行過程にて、包材ウエブ30及び複合フィルタ材はトング32、成形ホルダ34及び乾燥器36を順次通過し、ロッド形状のフィルタ連続体38に形成される。このフィルタ連続体38は複合フィルタ材を包材ウエブに30で包み込むことで得られ、連続紐22はフィルタ連続体38の軸線上に位置付けられている。 The wrapping section 24 includes a garniture tape 26 that runs along the forming bed, which garnish tape 26 receives a wrapping web 30 supplied from a roll 28 along with the composite filter material, and the wrapping web 30 and the composite filter material together. Let it run. During the traveling process of the packaging material web 30 and the composite filter material, the packaging material web 30 and the composite filter material sequentially pass through the tongue 32, the forming holder 34 and the dryer 36, and are formed into a rod-shaped filter continuous body 38. The filter continuum 38 is obtained by wrapping a composite filter material in a wrapping material web 30, and the continuous string 22 is positioned on the axis of the filter continuum 38.
 この後、フィルタ連続体38はラッピングセクション24から切断器40に供給され、この切断器40にて個々のフィルタロッドに切断される。フィルタロッドは前述したフィルタ要素12の偶数倍の長さを有する。更に、切断器40が送出されたフィルタロッドは加速分離装置42を通過する際、後続のフィルタロッドから分離され、搬送経路44に供給され、この搬送経路44に受け取られる。 Thereafter, the filter continuum 38 is supplied from the wrapping section 24 to the cutter 40 and is cut into individual filter rods by the cutter 40. The filter rod has a length that is an even multiple of the filter element 12 described above. Further, when the filter rod delivered by the cutter 40 passes through the acceleration separation device 42, it is separated from the subsequent filter rod, supplied to the transport path 44, and received by the transport path 44.
 搬送経路44はその上流域にドラム列46を含み、このドラム列は複数の溝付きドラムを有する。図2中には2つの溝付き48,50のみが示されており、ドラム列46の上流端、即ち、加速分離装置42の近傍に位置する溝付きドラム48は加速分離装置42からフィルタロッドを受け取るためのキャッチャドラムである。 The conveying path 44 includes a drum row 46 in the upstream area, and this drum row has a plurality of drums with grooves. In FIG. 2, only two grooves 48 and 50 are shown, and the grooved drum 48 located at the upstream end of the drum row 46, that is, in the vicinity of the acceleration separation device 42, removes the filter rod from the acceleration separation device 42. A catcher drum for receiving.
 精しくは、各溝付きドラムはその周面に多数の溝を有し、これら溝はフィルタロッドを受け取り可能な大きさを有する。溝付きドラム48に受け取られたフィルタロッドは溝付きドラム48の回転に連れて溝付きドラム48の外周に沿って搬送され、そして、溝付きドラム48から溝付きドラム50に受け取られる。即ち、フィルタロッドはドラム列を形成する溝付きドラムに順次乗り移りながら搬送される。 More precisely, each grooved drum has a large number of grooves on its peripheral surface, and these grooves have a size capable of receiving a filter rod. The filter rod received by the grooved drum 48 is conveyed along the outer periphery of the grooved drum 48 as the grooved drum 48 rotates, and is received from the grooved drum 48 by the grooved drum 50. That is, the filter rod is conveyed while sequentially transferring to the grooved drum forming the drum row.
 更に、搬送経路44はドラム列46の下流端から延びるコンベアライン52を含み、このコンベアライン52はドラム列46からフィルタロッドを受け取り、受け取ったフィルタロッドを空の輸送箱54に向けて搬送する。この輸送箱54はベルトコンベア56上に配置され、コンベアライン52の終端から送出されたフィルタロッドを受け取る。フィルタロッドで満杯になった輸送箱54はベルトコンベア56により移動され、新たに空の輸送箱がコンベアライン52の終端に供給される。 Furthermore, the conveyance path 44 includes a conveyor line 52 extending from the downstream end of the drum row 46, and this conveyor line 52 receives the filter rod from the drum row 46 and conveys the received filter rod toward the empty transport box 54. The transport box 54 is disposed on a belt conveyor 56 and receives a filter rod delivered from the end of the conveyor line 52. The transport box 54 filled with filter rods is moved by the belt conveyor 56, and a new empty transport box is supplied to the end of the conveyor line 52.
 次に、上述の製造機に適用された一実施例の検査システムに関し、図3を参照しながら説明する。
 検査システムはカメラ装置58を含み、このカメラ装置58は前述した溝付きドラム48の側面近傍に配置されている。詳しくは、カメラ装置58はカメラ6を有し、このカメラ60は、溝付きドラム48の外周に沿って搬送されるフィルタロッドが検査位置を通過するとき、そのフィルタロッドの一端面をカラーにて撮像する。図3中、フィルタロッドは参照符号62で示されている。
Next, an inspection system according to an embodiment applied to the above-described manufacturing machine will be described with reference to FIG.
The inspection system includes a camera device 58, which is disposed near the side surface of the grooved drum 48 described above. Specifically, the camera device 58 includes a camera 6, and the camera 60 is configured such that when the filter rod conveyed along the outer periphery of the grooved drum 48 passes the inspection position, one end surface of the filter rod is colored. Take an image. In FIG. 3, the filter rod is indicated by reference numeral 62.
 詳しくは、カメラ装置58はトリガセンサ64や検査位置を照明する光源65を更に有する。このトリガセンサ64は例えば光電センサであって、フィルタロッドの搬送方向でみて、検査位置の上流にてフィルタロッド62を検出し、そして、この検出時点から所定時間の経過後、即ち、トリガセンサ64を通過したフィルタロッド62が検査位置に到達するタイミングで撮像指令をカメラ60に送信する。カメラ60は撮像指令を受け取った時点で動作し、検査位置を通過するフィルタロッドの一端面を撮像し、これにより、一端面を含んだ検査画像が得られる。 Specifically, the camera device 58 further includes a trigger sensor 64 and a light source 65 that illuminates the inspection position. The trigger sensor 64 is, for example, a photoelectric sensor. The trigger sensor 64 detects the filter rod 62 upstream of the inspection position in the filter rod conveyance direction, and after a predetermined time has elapsed from the detection time, that is, the trigger sensor 64. The imaging command is transmitted to the camera 60 at the timing when the filter rod 62 that has passed through reaches the inspection position. The camera 60 operates at the time of receiving an imaging command, images one end surface of the filter rod passing through the inspection position, and thereby an inspection image including the one end surface is obtained.
 カメラ60は検査画像を画像判定装置66に送信し、この画像判定装置66は検査画像に対する画像処理の対象域を決定する前処理セクション68、対象域の画像処理に基づいて、フィルタロッド62の外形を検査する第1検査セクション70及びフィルタロッド62内の連続紐22を検査する第2検査セクション72、更に、これら第1及び第2検査セクション70、72での検査結果を受け取る出力セクション74を含む。具体的には、画像判定装置66はマイクロコンピュータを含み、このマイクロコンピュータにはセクション68,70,72,74の機能を実現するためのソフトウエアが組み込まれている。なお、セクション68-74の詳細は後述する。 The camera 60 transmits the inspection image to the image determination device 66. The image determination device 66 is based on the preprocessing section 68 for determining the target area of the image processing for the inspection image, and the outer shape of the filter rod 62 based on the target area image processing. A first inspection section 70 for inspecting and a second inspection section 72 for inspecting the continuous string 22 in the filter rod 62, and an output section 74 for receiving inspection results in the first and second inspection sections 70, 72. . Specifically, the image determination device 66 includes a microcomputer, and software for realizing the functions of sections 68, 70, 72 and 74 is incorporated in this microcomputer. Details of sections 68-74 will be described later.
 画像判定装置66(出力セクション74)は、前述した製造機の制御装置、即ち、コントローラ76に電気的に接続されている。それ故、コントローラ76は画像判定装置66からの検査結果を受け取ることができ、この検査結果に基づき、フィルタロッド62の排除装置78又は連続紐22の調整装置80を作動させる。なお、コントローラ76もまたマイクロコンピュータを含み、このマイクロコンピュータは、排除装置78及び調整装置80の作動制御のみならず、検査結果を品質データとして収集して記憶する機能をも有する。 The image determination device 66 (output section 74) is electrically connected to the controller of the manufacturing machine described above, that is, the controller 76. Therefore, the controller 76 can receive the inspection result from the image determination device 66, and operates the exclusion device 78 of the filter rod 62 or the adjustment device 80 of the continuous string 22 based on the inspection result. The controller 76 also includes a microcomputer. The microcomputer has a function of collecting and storing the inspection results as quality data as well as the operation control of the exclusion device 78 and the adjustment device 80.
 詳しくは、排除装置78は電磁作動型のエア噴出ノズル82を含み、このエア噴出ノズル82はドラム列46に含まれる溝付きドラム48以外の溝付きドラム84に備えられ、この溝付きドラムの外周に規定された排除位置に位置付けられている。エア噴出ノズル82はコントローラ76に電気的に接続されている一方、圧縮空気源に接続され、この圧縮空気源はエア噴出ノズル82に向けて高圧エアを供給する。 Specifically, the rejection device 78 includes an electromagnetically actuated air ejection nozzle 82, and this air ejection nozzle 82 is provided in a grooved drum 84 other than the grooved drum 48 included in the drum row 46, and the outer periphery of this grooved drum. Is located at the exclusion position defined in While the air ejection nozzle 82 is electrically connected to the controller 76, it is connected to a compressed air source, and this compressed air source supplies high-pressure air toward the air ejection nozzle 82.
 具体的には、排除すべき不良のフィルタロッド62が溝付きドラム84にある場合、コントローラ76は、不良のフィルタロッド62が排除位置に到達するタイミングで、エア噴出ノズル82を開く。この結果、エア噴出ノズル82から不良のフィルタロッド62に向けて高圧エアが噴出され、この高圧エアの噴出により不良のフィルタロッド62は溝付きドラム84から排除される。 Specifically, when the defective filter rod 62 to be eliminated is in the grooved drum 84, the controller 76 opens the air ejection nozzle 82 at the timing when the defective filter rod 62 reaches the exclusion position. As a result, high-pressure air is ejected from the air ejection nozzle 82 toward the defective filter rod 62, and the defective filter rod 62 is excluded from the grooved drum 84 by the ejection of the high-pressure air.
 説明の簡略化を図るため、図3は溝付きドラム84の外にエア噴出ノズル82を示しているが、実際のエア噴出ノズル84は溝付きドラム84内に配置されている。
 一方、調整装置80を説明する前に、図4を参照しながらトランペットガイド18内への連続紐22の導入の仕方について説明する。
For simplification of explanation, FIG. 3 shows the air ejection nozzle 82 outside the grooved drum 84, but the actual air ejection nozzle 84 is disposed in the grooved drum 84.
On the other hand, before describing the adjusting device 80, a method of introducing the continuous string 22 into the trumpet guide 18 will be described with reference to FIG.
 図4から明らかなように、製造機は例えばチューブ形状をなす導入ガイド86を更に含み、この導入ガイド86はトランペットガイド18の外側からトランペットガイド18内に延び、導入ガイド86の内端はトランペットガイド18の軸線上に位置付けられている。連続紐22はその供給源から送り出された後、導入ガイド86内を通じてトランペットガイド18内に導かれ、そして、導入ガイド86の内端から前述したラッピングセクション24のトング32内に向けて送り出される。なお、図4中、太い矢印はフィルタトウの流れを示す。 As is apparent from FIG. 4, the manufacturing machine further includes an introduction guide 86 having a tube shape, for example, which extends from the outside of the trumpet guide 18 into the trumpet guide 18, and the inner end of the introduction guide 86 is the trumpet guide. It is positioned on 18 axes. The continuous string 22 is fed from the supply source, guided into the trumpet guide 18 through the introduction guide 86, and delivered from the inner end of the introduction guide 86 toward the tongue 32 of the wrapping section 24 described above. In FIG. 4, thick arrows indicate the flow of filter tow.
 調整装置80は、トランペットガイド18の外側にて導入ガイド86を保持するスリーブホルダ88と、このスリーブホルダ88を支持するアクチュエータ、具体的にXYテーブル90とを含む。このXYテーブル90はスリーブホルダ88、即ち、導入ガイド86を鉛直面内にて互いに直交する2方向に移動させることができる。それ故、XYテーブル90は2つのモータ(図示しない)を有し、これらモータはコントローラ76に電気的に接続されている。 The adjusting device 80 includes a sleeve holder 88 that holds the introduction guide 86 outside the trumpet guide 18, and an actuator that specifically supports the sleeve holder 88, specifically, an XY table 90. The XY table 90 can move the sleeve holder 88, that is, the introduction guide 86 in two directions perpendicular to each other in the vertical plane. Therefore, the XY table 90 has two motors (not shown), and these motors are electrically connected to the controller 76.
 導入ガイド86が水平面内にて2方向に移動されたとき、図4に示されるように前述した複合フィルタ材内の連続紐22はX方向(水平方向)及び/又はY方向(鉛直方向)に移動する。この結果、製造されたフィルタロッド62内での連続紐22の位置がフィルタロッド62内にて、その軸線と直交する2方向に移動される。
 図5は前述した画像判定装置66が実行する検査ルーチンを示し、この検査ルーチンについて以下に説明する。なお、検査ルーチンの説明から画像判定装置66の各セクション68-74の機能が明らかとなる。
When the introduction guide 86 is moved in two directions in the horizontal plane, as shown in FIG. 4, the continuous string 22 in the composite filter material described above is in the X direction (horizontal direction) and / or the Y direction (vertical direction). Moving. As a result, the position of the continuous string 22 in the manufactured filter rod 62 is moved in two directions orthogonal to the axis within the filter rod 62.
FIG. 5 shows an inspection routine executed by the image determination device 66 described above, and this inspection routine will be described below. The function of each section 68-74 of the image determination device 66 becomes clear from the description of the inspection routine.
 先ず、カメラ60にて撮像した検査画像、即ち、画像フレームFが読み込まれる(ステップS1)。図6の(A)に示されるように、画像フレームFにはフィルタロッド62の端面の画像Pが含まれている。次に、画像フレームF中に画像Pを画像処理するための対象域、即ち、正方形の走査域Tが仮設定される(ステップS2)。詳しくは、走査域Tはその内部に所定のマージンを確保して画像Pを配置可能する程度の広さを有し、走査域Tは、画像フレームF中における画像Pの推定位置に仮設定される。 First, an inspection image captured by the camera 60, that is, an image frame F is read (step S1). As shown in FIG. 6A, the image frame F includes the image P of the end face of the filter rod 62. Next, a target area for image processing of the image P, that is, a square scanning area T is temporarily set in the image frame F (step S2). Specifically, the scanning area T has a width that allows the image P to be arranged with a predetermined margin secured therein, and the scanning area T is temporarily set to the estimated position of the image P in the image frame F. The
 更に、走査域Tはフィルタロッド62の標準断面の輪廓の一部に相当する基準円弧Rを含み、この基準円弧Rは、図6の(A)に示されるように、仮設定された走査域Tの中央に前記標準断面の輪廓Dが描かれたと仮定したとき、この輪廓D上の基準位置に位置付けられている。
 次に、基準円弧Rが画像Pの輪廓に一致する適合位置がパターンマッチングによって探索され(ステップS3)、この探索の結果、基準位置から適合位置への位置ずれ(方向及び量)が演算される(ステップS4)。この後、走査域Tは前記位置ずれに基づき、その位置が補正される(ステップS5)。この結果、走査域Tはその内部に画像Pを確実に取り込むことができる。
Further, the scanning area T includes a reference arc R corresponding to a part of the ring of the standard cross section of the filter rod 62, and this reference arc R is a temporarily set scanning area as shown in FIG. When it is assumed that the ring D having the standard cross section is drawn at the center of T, it is positioned at the reference position on the ring D.
Next, a matching position where the reference arc R coincides with the ring of the image P is searched by pattern matching (step S3). As a result of this search, a positional deviation (direction and amount) from the reference position to the matching position is calculated. (Step S4). Thereafter, the position of the scanning area T is corrected based on the positional deviation (step S5). As a result, the scanning area T can reliably capture the image P therein.
 上述したステップS1~S5は前処理セクション68にて実行される処理を示す。
 次に、走査域Tが走査され、この走査の結果、画像Pの輪廓Cが求められ、図6中の(B)に示されるように、輪廓Cに近似した近似円Eが走査域T内に作成され、そして、画像フレームF内での近似円Eの中心座標Gが算出される(ステップS6)。ここで、近似円Eの中心G座標はフィルタロッド62における端面の中心を示す。
Steps S1 to S5 described above indicate processing executed in the preprocessing section 68.
Next, the scanning area T is scanned, and as a result of this scanning, a ring C of the image P is obtained, and an approximate circle E approximating the ring C is within the scanning area T as shown in FIG. And the center coordinates G of the approximate circle E within the image frame F are calculated (step S6). Here, the center G coordinate of the approximate circle E indicates the center of the end face of the filter rod 62.
 この後、画像Pの輪廓Cは近似円Eと比較され、この比較結果に基づきフィルタロッド62の真円度が保たれているか否かが判別される(ステップS7)。具体的には、先ず、近似円Eの中心座標Gを通過する径方向線が描かれ、近似円E及び輪廓Cに対する径方向線の交点がそれぞれ求められ、そして、図6の(B)に示されるように交点間の距離Nが算出される。この交点間距離は、近似円Eを周方向に等分する100本程度の径方向線に関して順次算出される。 Thereafter, the ring C of the image P is compared with the approximate circle E, and based on the comparison result, it is determined whether or not the roundness of the filter rod 62 is maintained (step S7). Specifically, first, a radial line passing through the center coordinate G of the approximate circle E is drawn, and the intersections of the radial lines with respect to the approximate circle E and the ring C are obtained, respectively, and FIG. As shown, the distance N between the intersections is calculated. The distance between the intersections is sequentially calculated for about 100 radial lines that equally divide the approximate circle E in the circumferential direction.
 このようにして算出された交点間距離のうち、少なくとも1つが所定の閾値を超えている場合、フィルタロッド62の真円度は否定され、フィルタロッド62は変形した輪廓を有するものと判断される。
 ステップS7の判別結果が否(NG)である場合、不良フラグDFに1がセットされ(ステップS8)、後述するステップS9が実行される。なお、不良フラグDF及び後述する他の不良フラグは本ルーチンが実行される前に0にそれぞれリセットされている。
When at least one of the calculated distances between the intersections exceeds a predetermined threshold value, the roundness of the filter rod 62 is denied, and the filter rod 62 is determined to have a deformed ring. .
If the decision result in the step S7 is negative (NG), defect flag DF 1 to 1 is set (step S8), and step S9 to be described later is executed. Note that other defect flag bad flag DF 1 and later are respectively reset to zero before the routine is executed.
 上述のステップS6~S8は前述した第1検査セクション70にて実行される処理を示す。
 一方、ステップS7の判別結果が肯定(OK)である場合、画像P中に連続紐22を示す部位Hが存在するか否かが判別される(ステップS10)。ここでは、画像P中、フィルタトウを示す部位と連続紐22を示す部位Hでは色が相違することから、色の相違に基づき、フィルタロッド62内に連続紐22が存在しているか否かの判別が可能である。
Steps S6 to S8 described above indicate processing executed in the first inspection section 70 described above.
On the other hand, when the determination result of step S7 is affirmative (OK), it is determined whether or not the portion H indicating the continuous string 22 exists in the image P (step S10). Here, in the image P, since the color is different between the part indicating the filter tow and the part H indicating the continuous string 22, whether or not the continuous string 22 exists in the filter rod 62 based on the difference in color. Discrimination is possible.
 ステップS10の判別結果が否定(No)の場合、不良フラグDFに1がセットされた後(ステップS11)、ステップS9が実行される。
 一方、ステップS10の判別結果が肯定(Yes)の場合、連続紐22が1個であるか否かが判別される(ステップS12)。ここでの判別は検出された部位Hの個数に基づいて決定可能である。ステップS12の判別結果が否(No)の場合、即ち、連続紐22が2個以上存在する判別された場合、フィルタロッド62に異物が混入していると判定され、それ故、次のステップS13にて、不良フラグDFに1がセットされた後、ステップS9が実行される。
If the decision result in the step S10 is negative (No), then 1 is set to failure flag DF 2 (step S11), and step S9 is executed.
On the other hand, if the determination result of step S10 is affirmative (Yes), it is determined whether or not there is one continuous string 22 (step S12). The discrimination here can be determined based on the number of detected parts H. If the determination result in step S12 is No (No), that is, if it is determined that there are two or more continuous strings 22, it is determined that foreign matter is mixed in the filter rod 62, and therefore, the next step S13. at, after 1 is set to failure flag DF 3, step S9 is executed.
 ステップS12の判別結果が肯定(Yes)の場合、連続紐22の位置が正常であるか否かが判別される(ステッS14)。具体的には、このステップでは先ず、検出された部位Hの重心位置、即ち、重心座標が求められる。この後、前述した近似円Eの中心座標Gと重心座標との間の距離Lが算出され、この距離Lが所定の閾値LMAX(例えば0.9mm)以下である否かが判別される。 If the determination result of step S12 is affirmative (Yes), it is determined whether or not the position of the continuous string 22 is normal (step S14). Specifically, in this step, first, the position of the center of gravity of the detected part H, that is, the center of gravity coordinates is obtained. Thereafter, a distance L between the center coordinate G and the center-of-gravity coordinate of the approximate circle E described above is calculated, and it is determined whether or not the distance L is equal to or less than a predetermined threshold L MAX (for example, 0.9 mm).
 ステッS14の判別結果が否定(No)の場合、つまり、部位Hの重心位置が近似円Eの中心座標Gから大きくずれている場合、不良フラグDFに1がセットされた後、ステップS9が実行される。
 一方、ステッS14の判別結果が肯定(Yes)の場合、中心座標Gに対する重心位置のずれ量ΔD(=距離Lと閾値LMAXとの間の差)及びずれ方向Orが算出され(ステップS16)、ステップS9が実行される。
If the decision result in the step S14 is negative (No), that is, if the center of gravity of the region H is deviated from the center coordinate G of the approximate circle E, after 1 is set to failure flag DF 4, the step S9 Executed.
On the other hand, if the determination result in step S14 is affirmative (Yes), the deviation amount ΔD (= difference between the distance L and the threshold L MAX ) and the deviation direction Or are calculated with respect to the center coordinate G (step S16). ), Step S9 is executed.
 ステップS9は前述した出力セクション74(図3参照)の機能を発揮し、不良フラグDFi又はずれ量ΔD,ずれ方向Orを前述したコントローラ76に検査結果として出力し、この後、出力された不良フラグDFi又は偏差ΔD,Orを0にリセットされる。ここで、不良フラグDFiのiは1-4の整数を表す。 Step S9 exerts a function of the output section 74 described above (see FIG. 3), bad flag DFi The deviation amount [Delta] D, the deviation direction O r outputted as the test result to the controller 76 described above, thereafter, outputted poor flag DFi or deviation [Delta] D, is reset to O r 0. Here, i of the defect flag DFi represents an integer of 1-4.
 図7はステップS9(画像判定装置66)からの検査結果を受け、この検査結果に基づき、コントローラ76が実行する制御ルーチンを示す。
 先ず、この制御ルーチンでは、画像判定装置66の検査結果、即ち、不良フラグDFi又は偏差ΔDが読み込まれ(ステップS17)、次に、不良フラグDF-DFの何れか1である否かが判別される(ステップS18)。このステップS18の判別結果が肯定(Yes)の場合、コントローラ76は前述した排除装置78に所定のタイミングで排除信号を出力する(ステップS19)。即ち、コントローラ76は、不良フラグDFを有する不良のフィルタロッド62が前述した検査位置から排除位置に到達するタイミングで排除信号を出力する。
FIG. 7 shows a control routine executed by the controller 76 based on the inspection result received from step S9 (image determination device 66).
First, in this control routine, the inspection result of the image determination device 66, that is, the defect flag DFi or the deviation ΔD is read (step S17), and then whether or not any one of the defect flags DF 1 -DF 4 is determined. A determination is made (step S18). If the determination result in step S18 is affirmative (Yes), the controller 76 outputs an exclusion signal to the above-described exclusion device 78 at a predetermined timing (step S19). That is, the controller 76, failure of the filter rod 62 having a defect flag DF i outputs a rejection signal at a timing of reaching the excluding position from the inspection position as described above.
 排除装置78が排除信号を受け取ったとき、排除信号78はそのエアノズル83から不良のフィルタロッド62に向けて高圧エアを噴出し、この結果、不良のフィルタロッド62は溝付きドラム84、即ち、搬送経路から排除される。
 この後、コントローラ76は、排除されたフィルタロッド62の不良情報、具体的には、不良フラグDFの種別やこの種別毎の排除個数等を含む情報を分類して記憶する(ステップS20)。
When the reject device 78 receives the reject signal, the reject signal 78 ejects high-pressure air from the air nozzle 83 toward the defective filter rod 62 so that the defective filter rod 62 is in the grooved drum 84, i. Excluded from the path.
Thereafter, the controller 76 classifies and stores the defect information of the excluded filter rod 62, specifically, information including the type of the defect flag DF and the number of rejections for each type (step S20).
 ここで、図5の検査ルーチンから既に明らかなようにステップS7,S10,S12,S14の何れかの判別結果が一旦肯定になれば、検査ルーチンでは以降のステップが実施されないので、検査に要求される画像判定装置66の負荷は軽減される。
 一方、ステップS18の判別結果が否定(No)の場合、前述した偏差ΔDが許容値よりも大であるか否かが判別される(ステップS21)。このステップS21の判別結果が肯定(Yes)の場合、次のステップS22はバイパスされる。しかしながら、ステップS21の判別結果が否定(No)の場合、コントローラ76はステップS22にて、前述したずれ量ΔD、ずれ方向Orを前述した調整装置80に送信する。
Here, as is clear from the inspection routine of FIG. 5, once the determination result of any of steps S7, S10, S12, and S14 becomes affirmative, the subsequent steps are not performed in the inspection routine, so that the inspection is required. The load on the image determination device 66 is reduced.
On the other hand, if the determination result of step S18 is negative (No), it is determined whether or not the above-described deviation ΔD is larger than the allowable value (step S21). If the determination result of step S21 is affirmative (Yes), the next step S22 is bypassed. However, if the determination result in step S21 is negative (No), the controller 76 transmits the aforementioned deviation amount ΔD and deviation direction Or to the aforementioned adjustment device 80 in step S22.
 調整装置80は、ずれ量ΔD及びずれ方向Orに基づいてXYテーブル90を作動させ、導入ガイド86の位置、即ち、トランペットガイド18内への連続紐22の導入位置を調整し、この結果、連続紐22はフィルタロッド62の軸線上に位置付けられる。
 上述した図5の検査ルーチン及び図7の制御ルーチンは検査位置を通過する個々のフィルタロッド62、即ち、製造された全フィルタロッド62に対して実行される。
The adjusting device 80 operates the XY table 90 on the basis of the deviation amount ΔD and the deviation direction Or, and adjusts the position of the introduction guide 86, that is, the introduction position of the continuous string 22 into the trumpet guide 18. The string 22 is positioned on the axis of the filter rod 62.
The above-described inspection routine of FIG. 5 and the control routine of FIG. 7 are executed for individual filter rods 62 passing through the inspection position, that is, all manufactured filter rods 62.
 前述の説明から既に明らかなように検査ルーチンにて、不良のフィルタロッド62が検出されても、この不良のフィルタロッド62は搬送経路から排除される。それ故、不良のフィルタロッド62が前述した輸送箱54内に混入することはない。即ち、不良のフィルタロッド62の検出に拘わらず、前述の製造機はフィルタロッドの製造を継続できるから、フィルタロッドの生産性は大幅に向上する。 As is clear from the above description, even if a defective filter rod 62 is detected in the inspection routine, the defective filter rod 62 is removed from the conveyance path. Therefore, the defective filter rod 62 is not mixed in the transport box 54 described above. That is, regardless of the detection of the defective filter rod 62, the above-described manufacturing machine can continue to manufacture the filter rod, so that the productivity of the filter rod is greatly improved.
 一方、製造機が正常なフィルタロッド62を製造していても、フィルタロッド62内の連続紐22の位置が許容範囲から外れるような傾向が見られるとき、画像判定装置66は前述したずれ量ΔD及びずれ方向Oを、コントローラ76を通じて調整装置80に出力する。それ故、調整装置80は上述の傾向を解消し、排除装置78によって排除される不良フィルタロッド62の個数を大幅に低減させる。 On the other hand, even if the manufacturing machine manufactures a normal filter rod 62, when there is a tendency that the position of the continuous string 22 in the filter rod 62 deviates from the allowable range, the image determination device 66 determines the above-described deviation amount ΔD. The deviation direction Or is output to the adjusting device 80 through the controller 76. Therefore, the adjusting device 80 eliminates the above-described tendency and greatly reduces the number of defective filter rods 62 that are excluded by the removing device 78.
 本発明は前述した実施例の検査システムに制約されず、種々の変形が可能である。
 例えば、図8は排除装置78の変形例を示す。
 この場合、コンベアライン52の一部は排除コンベア92に置換されている。この排除コンベア92はその下流端を中心して上下方向に傾動自在に支持されている。排除コンベア92の下流端はモータ94に機械的に接続され、このモータ94はコントローラ76に電気的に接続されている。コントローラ76からの排除信号を受けたとき、モータ94は排除コンベア92を水平な休止位置(実線)から下向きに傾斜した排除位置(2点鎖線)に移動させる。この結果、不良のフィルタロッド62の含むフィルタロッドの塊は排除コンベア92の傾動により、約100本単位でコンベアライン52、即ち、搬送経路から排除される。
The present invention is not limited to the inspection system of the embodiment described above, and various modifications are possible.
For example, FIG. 8 shows a modification of the exclusion device 78.
In this case, a part of the conveyor line 52 is replaced with an exclusion conveyor 92. The exclusion conveyor 92 is supported so as to be tiltable in the vertical direction around its downstream end. The downstream end of the exclusion conveyor 92 is mechanically connected to a motor 94, and the motor 94 is electrically connected to the controller 76. When receiving the exclusion signal from the controller 76, the motor 94 moves the exclusion conveyor 92 from the horizontal rest position (solid line) to the exclusion position (two-dot chain line) inclined downward. As a result, the filter rod lump including the defective filter rod 62 is removed from the conveyor line 52, that is, the conveyance path in units of about 100 by the tilt of the removal conveyor 92.
 図9は、排除装置78の他の変形例を示す。
 この場合、コンベアライン52は排除アーム96を備えている。この排除アーム96はコンベアライン52の外側をその一側縁に沿って延び、その基端を中心としてコンベアライン52上を水平方向に回動可能に支持されている。排除アーム96の基端はモータ98に機械的に接続され、このモータ98はコントローラ76に電気的に接続されている。コントローラ76からの排除信号を受けたとき、モータ98は、排除アーム96をコンベアライン52外の休止位置(実線)からコンベアライン52上を掃く排除位置(2点鎖線)に移動させる。この結果、不良のフィルタロッド62の含むフィルタロッドの塊は排除アーム96の掃き出し動作により約100本単位でコンベアライン52、即ち、搬送経路から排除される。
FIG. 9 shows another modification of the exclusion device 78.
In this case, the conveyor line 52 includes an exclusion arm 96. The exclusion arm 96 extends along the one side edge of the conveyor line 52, and is supported on the conveyor line 52 so as to be rotatable in the horizontal direction around the base end. The proximal end of the exclusion arm 96 is mechanically connected to a motor 98, and the motor 98 is electrically connected to the controller 76. When receiving the exclusion signal from the controller 76, the motor 98 moves the exclusion arm 96 from the rest position (solid line) outside the conveyor line 52 to the exclusion position (two-dot chain line) sweeping on the conveyor line 52. As a result, the filter rod lump including the defective filter rod 62 is removed from the conveyor line 52, that is, the conveyance path by about 100 units by the sweeping operation of the removal arm 96.
 また、図2に示されるように検査システムは警報器100を更に含むことができる。この警報器100はコントローラ76に電気的に接続されている。コントローラ76が画像判定装置66から不良フラグDFを受け取ったとき、コントローラ76は警報器100を作動させる。
 更に、本発明の検査システムは前述した検査項目以外の検査項目、例えばフィルタロッドの潰れ、フィルタ材料の欠け等の検査にも同様に適用できる。更にまた、フィルタロッド内に連続紐が複数存在する場合、本発明の検査システムは連続紐の数や配置の検査にも適用可能である。
In addition, as shown in FIG. 2, the inspection system may further include an alarm device 100. This alarm device 100 is electrically connected to the controller 76. When the controller 76 receives a failure flag DF i from the image determination apparatus 66, the controller 76 operates the alarm device 100.
Further, the inspection system of the present invention can be similarly applied to inspection items other than the inspection items described above, for example, inspection of filter rod crushing, filter material chipping, and the like. Furthermore, when there are a plurality of continuous strings in the filter rod, the inspection system of the present invention can be applied to the inspection of the number and arrangement of continuous strings.
18       トランペットガイド
22       連続紐
44       搬送経路
46       ドラム列
48       溝付きドラム(ドラム列)
52       コンベアライン
58       カメラ装置
60       カメラ
66       画像判定装置
68       前処理セクション
78       排除装置
80       調整装置
84       溝付きドラム(ドラム列)
86       導入ガイド
90       XYテーブル(アクチュエータ)
92       排除コンベア
96       排除アーム
 
18 Trumpet guide 22 Continuous string 44 Transport path 46 Drum row 48 Drum with groove (drum row)
52 Conveyor line 58 Camera device 60 Camera 66 Image determination device 68 Pre-processing section 78 Exclusion device 80 Adjustment device 84 Drum with groove (drum row)
86 Introduction Guide 90 XY Table (Actuator)
92 Exclusion conveyor 96 Exclusion arm

Claims (9)

  1.  その内部に検査対象を含み且つ前記検査対象が露出した一端面を有するフィルタロッドを製造する製造機から延び、製造されたフィルタロッドを搬送する搬送経路に配置され、前記フィルタロッドの前記一端面を撮像し、撮像した検査画像を出力するためのカメラ装置と、
     前記カメラ装置から前記検査画像を受け取り、受け取った前記検査画像に基づき、前記フィルタロッドの品質が不良であるか否かを判定し、この判定結果を出力する判定装置であって、判定されるべき前記品質に前記一端面内における前記検査対象の位置が含まれる、判定装置と、
     前記搬送経路に前記カメラ装置の下流にて配置され、前記搬送経路からフィルタロッドを排除するための排除装置と、
     前記フィルタロッド内における前記検査対象の位置を調整するため調整装置と、
     前記判定装置から受け取った判定結果に基づき、前記排除装置又は調整装置の作動を制御する制御装置と
    を具備したことを特徴とする、フィルタロッドの検査システム。
    It extends from a manufacturing machine that manufactures a filter rod having an end surface that includes an inspection object and the inspection object is exposed, and is disposed in a conveyance path that conveys the manufactured filter rod, and the one end surface of the filter rod is A camera device for imaging and outputting the captured inspection image;
    A determination device that receives the inspection image from the camera device, determines whether or not the quality of the filter rod is poor based on the received inspection image, and outputs the determination result. A determination device, wherein the quality includes a position of the inspection object in the one end surface;
    An exclusion device disposed downstream of the camera device in the transport path and for removing a filter rod from the transport path;
    An adjusting device for adjusting the position of the inspection object in the filter rod;
    A filter rod inspection system comprising: a control device that controls the operation of the exclusion device or the adjustment device based on a determination result received from the determination device.
  2.  前記製造機は、前記フィルタロッドのためのフィルタトウ及び前記検査対象を形成するための紐をそれぞれ受け取るトランペットガイドと、
     前記トランペットガイドの上流に配置され、前記トランペットガイド内への前記紐の導入を案内する導入ガイドと
    を更に含み、
     前記調整装置は、前記導入ガイドを前記検査対象の軸線に対して互いに直交する2方向に移動させるためのアクチュエータを含むことを特徴とする請求項1に記載の検査システム。
    The manufacturing machine includes a trumpet guide for receiving a filter tow for the filter rod and a string for forming the inspection object;
    An introduction guide disposed upstream of the trumpet guide and guiding the introduction of the string into the trumpet guide;
    The inspection system according to claim 1, wherein the adjustment device includes an actuator for moving the introduction guide in two directions orthogonal to the axis of the inspection target.
  3.  前記アクチュエータは、XYテーブルを有することを特徴とする請求項2に記載の検査システム。 3. The inspection system according to claim 2, wherein the actuator has an XY table.
  4.  前記排除装置は、圧縮空気を噴出可能なノズルを含み、前記搬送経路から前記フィルタロッドを個々に排除することを特徴とする請求項1に記載の検査システム。 The inspection system according to claim 1, wherein the exclusion device includes a nozzle capable of ejecting compressed air, and individually excludes the filter rod from the transport path.
  5.  前記搬送経路はコンベアラインを含み、
     前記排除装置は、前記コンベアラインの一部を形成し、上下方向に傾動可能な排除コンベアを含むことを特徴する請求項1に記載の検査システム。
    The transport path includes a conveyor line;
    The inspection system according to claim 1, wherein the exclusion device includes an exclusion conveyor that forms a part of the conveyor line and is tiltable in the vertical direction.
  6.  前記搬送経路はコンベアラインを含み、
     前記排除装置は、前記コンベアライン上を掃くように移動可能な排除アームを含むことを特徴とする請求項1に記載の検査システム。
    The transport path includes a conveyor line;
    The inspection system according to claim 1, wherein the exclusion device includes an exclusion arm movable so as to sweep on the conveyor line.
  7.  前記判定装置は、前記フィルタロッドにおける横断面の輪廓に近似した近似円を算出し、算出した近似円に基づき、前記検査対象の位置が前記近似円の中心にあるか否かを判定することを特徴とする請求項1に記載の検査システム。 The determination device calculates an approximate circle approximated to a ring of a cross section in the filter rod, and determines whether or not the position of the inspection target is at the center of the approximate circle based on the calculated approximate circle. The inspection system according to claim 1, wherein
  8.  前記判定装置は、前記検査画像の走査領域を決定する前処理セクションを含むことを特徴とする請求項7に記載の検査システム。 The inspection system according to claim 7, wherein the determination device includes a preprocessing section for determining a scanning region of the inspection image.
  9.  前記検査対象は香味成分を含んだ紐であり、この紐は前記フィルタロッドを形成するフィルタ材料とは異なる色を有することを特徴とする請求項1に記載の検査システム。
     
    The inspection system according to claim 1, wherein the inspection target is a string including a flavor component, and the string has a color different from that of the filter material forming the filter rod.
PCT/JP2011/054508 2011-02-28 2011-02-28 Inspection system of filter rod WO2012117499A1 (en)

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