CN114655526A - Filter stick counting detection system capable of achieving data tracing - Google Patents
Filter stick counting detection system capable of achieving data tracing Download PDFInfo
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- CN114655526A CN114655526A CN202210288475.XA CN202210288475A CN114655526A CN 114655526 A CN114655526 A CN 114655526A CN 202210288475 A CN202210288475 A CN 202210288475A CN 114655526 A CN114655526 A CN 114655526A
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- filter stick
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 230000006698 induction Effects 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/08—Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Image Processing (AREA)
Abstract
The invention relates to the technical field of filter stick technology detection, and discloses a filter stick counting detection system capable of realizing data tracing, which comprises a conveyor belt, a filter stick box, an IO control card and an industrial personal computer, wherein the IO control card is used for receiving a signal sent by an encoder and sending an IO signal to a camera, the main shaft of the conveyor belt is provided with the encoder, the encoder is in electrical signal connection with the IO control card, the filter stick counting detection system capable of realizing data tracing is characterized in that through the matching of an induction element and the IO control card and the matching of the encoder and the camera, the matching of a graph processing system and a detection module in the industrial personal computer, and the matching of a judgment module and a binding module in the industrial personal computer and a code reader, the information two-dimensional codes of filter sticks in the filter stick box are conveniently in one-to-one correspondence, the query and the tracing of the count of the filter stick box in a single box are realized, and the problem equipment influencing the quality data of the filter sticks can be found in time, is favorable for ensuring the production quality of the filter stick.
Description
Technical Field
The invention relates to the technical field of filter stick technology detection, in particular to a filter stick counting detection system capable of realizing data tracing.
Background
When the filter sticks are produced, the filter sticks are required to be arranged in the box body, and before the filter sticks in the box body are packaged, the number of the filter sticks in the box body is required to be detected so as to judge whether the filter sticks in the box body meet the specified requirements.
The intelligent system is adopted for identifying and detecting the filter stick box body, but when the existing filter stick detection system is used, the quantity information of the filter sticks in the box body can be only identified, whether the filter stick box is qualified or not is judged, when the follow-up quality of the filter stick box is inquired and traced, the filter stick quality data cannot be directly traced, the tracing efficiency of the filter stick quality data is not high, the labor force can be traced, meanwhile, the problem equipment which directly influences the filter stick quality data is not convenient to find in time, and the production quality of the filter sticks can be influenced.
Disclosure of Invention
In order to realize the purpose of the filter stick counting and detecting system capable of realizing data tracing, the invention is realized by the following technical scheme: a filter stick counting and detecting system capable of achieving data tracing comprises a conveying belt, a filter stick box, an IO control card and an industrial personal computer, wherein the IO control card is used for receiving signals sent by an encoder and sending IO signals to a camera, the encoder is installed on a main shaft of the conveying belt and is in electrical signal connection with the IO control card, an induction element is arranged at the input end of the conveying belt and is in electrical signal connection with the IO control card and used for transmitting the induction signals to the IO control card, the camera is arranged at the upper part of the conveying belt and used for collecting images of the filter stick box, the camera is in electrical signal connection with the IO control card and the industrial personal computer, a code reader is arranged at the output end of the conveying belt and is in electrical signal connection with the industrial personal computer and used for reading two-dimensional code information in the filter stick box, and transmitting the data to an industrial personal computer;
an image processing system is arranged in the industrial personal computer and comprises a CCD picture and a detection module, the CCD picture is used for displaying the picture of the filter stick box acquired by the camera, and the detection module is used for detecting the number of filter sticks in the CCD picture;
the industrial personal computer is internally provided with a judging module and an information binding module, the judging module is used for judging the processing result of the image processing system, and the information binding module is used for binding the processing result of the image processing system and the judging result of the judging module with the two-dimensional code information of the filter stick box read by the code reader.
Further, the encoder is a 3000P/circle encoder.
Further, the sensing element is a photoelectric sensor.
Further, the upper portion of conveyer belt is equipped with the mounting bracket, the internally mounted of mounting bracket has the light source controller, the light source controller with be electric signal connection between the IO control card, the lower surface of mounting bracket is equipped with light source spare, light source spare is the linear array light source for improve the camera and gather the quality of image, light source spare with be electric signal connection between the light source controller.
Further, the camera is an industrial linear array scanning camera, and a lens of the camera is a high-resolution low-distortion lens and is used for ensuring the quality of the filter stick box image collected by the camera.
Further, the camera is slidably mounted on the surface of the mounting frame, and an air cylinder is arranged on the upper surface of the camera and used for adjusting the position height of the camera.
Furthermore, the detection module comprises a filter rod count recognition counting unit and a filter rod inverted count recognition technical unit, wherein the filter rod count recognition counting unit is used for recognizing filter rods in the filter rod box and counting the number of the filter rods, and the filter rod inverted count recognition technical unit is used for recognizing inverted filter rods in the filter rod box and counting the inverted filter rods.
Furthermore, a filter rod minimum count setting module, a filter rod maximum count setting module and a filter rod inverted count output setting module are arranged in the industrial personal computer, the filter rod minimum count setting module is used for setting the minimum count of the filter rods, the filter rod maximum count setting module is used for setting the maximum count of the filter rods, and the filter rod inverted count setting module is used for setting the maximum allowable count of the inverted filter rods.
Furthermore, a database is arranged in the industrial personal computer and used for storing information data bound by the information binding module.
Furthermore, the filter stick counting and detecting system further comprises a display, the display is connected with the industrial personal computer through a network, and information inside a database in the industrial personal computer can be inquired through the display.
Compared with the prior art, the invention has the following beneficial effects:
1. the filter stick counting detection system capable of achieving data tracing can automatically collect images of a filter stick box through the matching of the sensing element and the IO control card and the matching of the encoder and the camera, can identify filter sticks in the images collected by the camera and count through the matching of the sensing element and the IO control card, can bind a result processed by the image processing system and a result judged by the judging module in a two-dimensional code in the filter stick box through the matching of the image processing system and the detecting module in the industrial personal computer, can conveniently enable the information two-dimensional codes of the filter sticks in the filter stick box to be in one-to-one correspondence, can inquire and trace the number of the single-box filter stick box, is beneficial to timely finding problem equipment influencing filter stick quality data, and is beneficial to guaranteeing the production quality of the filter sticks.
2. This can realize filter rod count detecting system of data tracing to source, through filter rod count discernment count unit and filter rod fall recognition technology unit and the inside filter rod minimum count setting module of industrial computer and, the filter rod maximum count setting module and the defeated setting module's of filter rod fall cooperation among the detection module, can judge automatically that the filter rod dress box lacks a, the stick condition falls, realizes that filter rod quality data can accurately trace back, fills the blank that lacks actual count in the quality report, perfect batch quality data.
Drawings
FIG. 1 is a schematic structural view of a filter stick counting and detecting system according to the invention;
FIG. 2 is a schematic view of the structural installation of the filter stick counting and detecting system of the invention;
fig. 3 is a flow chart of the operation of the filter stick counting and detecting system of the invention.
In the figure: 1. a conveyor belt; 2. a filter stick box; 3. an IO control card; 31. an encoder; 4. a mounting frame; 5. an inductive element; 6. a light source controller; 7. a light source element; 8. a camera; 81. a cylinder; 9. a code reader; 10. an industrial personal computer; 11. a display.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the filter stick counting detection system capable of realizing data tracing comprises the following steps:
referring to fig. 1-3, a filter stick counting and detecting system capable of realizing data tracing comprises a conveyor belt 1, a filter stick box 2, an IO control card 3 and an industrial personal computer 10, wherein the IO control card 3 is used for receiving a signal sent by an encoder 31 and sending an IO signal to a camera 8, the encoder 31 is installed on a main shaft of the conveyor belt 1, the encoder 31 is a 3000P/ring encoder, the encoder 31 is in electrical signal connection with the IO control card 3, an induction element 5 is arranged at an input end of the conveyor belt 1, and the induction element 5 is a photoelectric sensor.
Be electric signal connection between inductive element 5 and the IO control card 3, be used for giving the IO control card 3 with sensor signal, the upper portion of conveyer belt 1 is equipped with mounting bracket 4, mounting bracket 4's internally mounted has light source controller 6, be electric signal connection between light source controller 6 and the IO control card 3, mounting bracket 4's lower surface is equipped with light source part 7, light source part 7 is the linear array light source, be used for improving the quality that camera 8 gathered the image, be electric signal connection between light source part 7 and the light source controller 6.
The upper portion of conveyer belt 1 is provided with camera 8 for gathering the image of filter rod box 2, and camera 8 is industry linear array scanning camera, and camera 8's camera lens is high-resolution low distortion camera lens for guarantee camera 8 and gather the quality of filter rod box 2 image, and camera 8 slidable mounting is on the surface of mounting bracket 4, and camera 8's upper surface is equipped with cylinder 81, is used for adjusting camera 8's position height.
The camera 8 is in electrical signal connection with the IO control card 3 and the industrial personal computer 10, the output end of the conveying belt 1 is provided with a code reader 9, the code reader 9 is in electrical signal connection with the industrial personal computer 10, and the code reader is used for reading two-dimensional code information in the filter stick box 2 and transmitting the two-dimensional code information to the industrial personal computer 10;
the industrial personal computer 10 is internally provided with an image processing system, the image processing system comprises a CCD picture and a detection module, the CCD picture is used for displaying pictures of the filter stick box 2 collected by the camera 8, the detection module is used for detecting the number of filter sticks in the CCD picture, the detection module comprises a filter stick number recognition counting unit and a filter stick inverted support recognition technical unit, the filter stick number recognition counting unit is used for recognizing the filter sticks in the filter stick box 2 and counting the number of the filter sticks, and the filter stick inverted support recognition technical unit is used for recognizing the inverted filter sticks in the filter stick box 2 and counting the inverted filter sticks.
The industrial personal computer 10 is internally provided with a judging module and an information binding module, the judging module is used for judging the processing result of the image processing system, and the information binding module is used for binding the processing result of the image processing system and the judging result of the judging module with the two-dimensional code information of the filter stick box 2 read by the code reader 9.
The industrial personal computer 10 is internally provided with a filter rod minimum count setting module, a filter rod maximum count setting module and a filter rod inverted count input setting module, wherein the filter rod minimum count setting module is used for setting the minimum count of filter rods, the filter rod maximum count setting module is used for setting the maximum count of filter rods, and the filter rod inverted count setting module is used for setting the maximum allowable count of inverted filter rods.
The industrial personal computer 10 is internally provided with a database, the database is used for storing information data bound by the information binding module, the filter stick counting and detecting system further comprises a display 11, the display 11 is connected with the industrial personal computer 10 through a network, and the information inside the database in the industrial personal computer 10 can be inquired through the display 11.
The working principle is as follows: firstly, the height position of a camera 8 is adjusted according to the type of a filter stick, an air cylinder 81 is started, the air cylinder 81 can drive the camera 8 to move in the vertical direction, the position height of the camera 8 is adjusted, the filter stick box 2 is placed in a conveying belt 1, the conveying belt 1 is used for conveying the filter stick box 2, at the moment, a sensing element 5 senses the filter stick box 2 and sends out a sensing signal, after receiving the sensing signal, an IO control card 3 sends out a synchronous acquisition signal to the camera 8 according to an encoder 31 until a product leaves a detection area, a picture acquisition ending signal is sent to the camera 8, and the picture acquisition of the camera 8 is ended. After the camera 8 finishes collecting the pictures, the whole pictures are transmitted to the industrial personal computer 10, and the pictures collected by the camera 8 are processed by the industrial personal computer 10.
Wherein, encoder 31 chooses the encoder of 3000P/circle for use to install on the spindle motor of conveyer belt 1, the driving shaft of conveyer belt 1 rotates the round and produces 3000 pulses, and at the image in-process of actual collection, filter rod box 2 follows the belt and removes, and every certain distance that moves will produce a pulse, according to this pulse signal, informs linear array scanning camera 8 to scan a line of image, accomplishes homogenization synchronous sampling. When the filter rod magazine 2 leaves the detection zone, a perfect image can be obtained.
After the camera 8 collects the pictures, an image processing system in the industrial personal computer 10 processes the pictures, firstly, the pictures collected by the camera 8 form a CCD picture, a filter stick count recognition and counting unit in the detection module recognizes the filter sticks in the CCD picture and counts the filter sticks, and a filter stick back recognition technical unit recognizes the filter stick back situation in the CCD picture and counts the number of the filter sticks back.
The minimum count of the filter sticks can be set through a filter stick minimum count setting module in the industrial personal computer 10, the maximum number of filter sticks can be set through the filter stick maximum number setting module, the maximum allowable number of filter sticks reversed can be set through the filter stick reversed number input setting module, the processing result of the image processing system is compared with the minimum number of filter sticks set through the filter stick minimum number setting module in the industrial personal computer 10, the maximum number of filter sticks set through the filter stick maximum number setting module and the maximum allowable number of filter sticks reversed number set through the filter stick reversed number input setting module, when the identification number of the filter stick number identification counting unit is between the minimum filter stick number and the maximum filter stick number, meanwhile, when the identification number of the filter stick inverted support identification technical units does not exceed the maximum allowable number of the filter stick inverted supports, the judging module judges that the filter stick box 2 is qualified in detection, otherwise, the judging module judges that the filter stick box 2 is a wrong filter stick.
In the movement process of the filter stick box 2, the code reader 9 can read the two-dimensional code data on the surface of the filter stick box 2 and transmit the two-dimensional code data to the industrial personal computer 10, the industrial personal computer 10 binds the currently acquired pictures, the processing results of the graphic processing system and the judging results of the judging modules with the two-dimensional codes, the data storage is realized according to the bound two-dimensional codes, the two-dimensional code data comprise two-dimensional code information, filter stick counts and original picture information and are stored in a database, batch boxing quality information is collected and generated according to production requirements, and the box body two-dimensional codes can be scanned in real time for inquiry and traced to a specific production machine.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a can realize filter rod count detecting system of data traceability, includes conveyer belt (1), filter rod box (2), IO control card (3) and industrial computer (10), its characterized in that: an encoder (31) is installed on a main shaft of the conveying belt (1), the encoder (31) is in electrical signal connection with the IO control card (3), an induction element (5) is arranged at the input end of the conveying belt (1), the induction element (5) is in electrical signal connection with the IO control card (3), a camera (8) is arranged at the upper part of the conveying belt (1), the camera (8) is in electrical signal connection with the IO control card (3) and an industrial personal computer (10), a code reader (9) is arranged at the output end of the conveying belt (1), and the code reader (9) is in electrical signal connection with the industrial personal computer (10);
an image processing system is arranged in the industrial personal computer (10), the image processing system comprises a CCD picture and a detection module, the CCD picture is used for displaying the picture of the filter stick box (2) collected by the camera (8), and the detection module is used for detecting the number of filter sticks in the CCD picture;
the industrial personal computer (10) is internally provided with a judging module and an information binding module, the judging module is used for judging the processing result of the image processing system, and the information binding module is used for binding the processing result of the image processing system and the judging result of the judging module with the two-dimensional code information of the filter stick box (2) read by the code reader.
2. The filter stick counting and detecting system capable of achieving data tracing according to claim 1, is characterized in that: the encoder (31) is a 3000P/circle encoder.
3. The filter stick counting and detecting system capable of achieving data tracing according to claim 2, is characterized in that: the sensing element (5) is a photoelectric sensor.
4. The filter stick counting and detecting system capable of achieving data tracing according to claim 1, is characterized in that: the upper portion of conveyer belt (1) is equipped with mounting bracket (4), the internally mounted of mounting bracket (4) has light source controller (6), light source controller (6) with be electric signal connection between IO control card (3), the lower surface of mounting bracket (4) is equipped with light source spare (7), light source spare (7) are the linear array light source, light source spare (7) with be electric signal connection between light source controller (6).
5. The filter stick counting detection system capable of achieving data tracing according to claim 4, wherein: the camera (8) is an industrial linear array scanning camera, and the lens of the camera (8) is a high-resolution low-distortion lens.
6. The filter stick counting detection system capable of achieving data tracing according to claim 5, wherein: camera (8) slidable mounting is on the surface of mounting bracket (4), the upper surface of camera (8) is equipped with cylinder (81).
7. The filter stick counting and detecting system capable of achieving data tracing according to claim 1, is characterized in that: the detection module comprises a filter stick count recognition counting unit and a filter stick reverse count recognition technical unit.
8. The filter stick counting detection system capable of achieving data tracing according to claim 7, wherein: and a filter stick minimum count setting module, a filter stick maximum count setting module and a filter stick reverse count input setting module are arranged in the industrial personal computer (10).
9. The filter stick counting and detecting system capable of achieving data tracing according to claim 8, wherein: and a database is arranged in the industrial personal computer (10), and the database is used for storing information data bound by the information binding module.
10. The filter stick counting detection system capable of achieving data tracing according to claim 9, wherein: the filter stick counting and detecting system further comprises a display (11), and the display (11) is connected with the industrial personal computer (10) through a network.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210288475.XA CN114655526A (en) | 2022-03-23 | 2022-03-23 | Filter stick counting detection system capable of achieving data tracing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210288475.XA CN114655526A (en) | 2022-03-23 | 2022-03-23 | Filter stick counting detection system capable of achieving data tracing |
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2022
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| US20100013500A1 (en) * | 2006-08-28 | 2010-01-21 | Detection Systems (Marketing) Pty Ltd | Production line detection apparatus and method |
| WO2012117499A1 (en) * | 2011-02-28 | 2012-09-07 | 日本たばこ産業株式会社 | Inspection system of filter rod |
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