CN207730680U - A kind of quick-fried pearl cigarette filter quality detection device - Google Patents
A kind of quick-fried pearl cigarette filter quality detection device Download PDFInfo
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- CN207730680U CN207730680U CN201721375561.5U CN201721375561U CN207730680U CN 207730680 U CN207730680 U CN 207730680U CN 201721375561 U CN201721375561 U CN 201721375561U CN 207730680 U CN207730680 U CN 207730680U
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Abstract
The utility model discloses a kind of quick-fried pearl cigarette filter quality detection device, including image capture module, controller and application module；Described image acquisition module includes CCD line-scan digital cameras, point light source and encoder, for shooting quick-fried pearl cigarette filter complete image；The controller includes the vision algorithm processing platform to detection instrument based on side, the image recognition for being acquired according to image capture module and the detection quick-fried pearl defect of cigarette filter stick；The application module includes display, for showing and storing quick-fried pearl cigarette filter image information and detection data；The CCD line-scan digital cameras, point light source and encoder are connect with controller respectively, and controller is connect with display.The utility model utilizes the Image Acquisition and identification technology of view-based access control model algorithm, can effectively detect the quick-fried pearl defect of cigarette filter stick, and reject there will be the filter stick real-time and precise of quick-fried pearl defect, detects quality and efficient.
Description
Technical field
The utility model is related to a kind of cigarette filter stick detection devices, and in particular to a kind of quick-fried pearl cigarette filter quality testing dress
It sets.
Background technology
Quick-fried pearl cigarette refers to the cigarette that the small glue bead of liquid is embedded in cigarette filter stick, and different type fragrance has been wrapped up in quick-fried pearl
Liquid, smoker can be pinched quick-fried in smoking process, so that liquid is flowed out, always so that the more rich perfume (or spice) of mouthfeel of cigarette
Profit.In recent years, quick-fried pearl cigarette has won extensive market because of its unique fragrance and mouthfeel.However, for quick-fried pearl cigarette filter stick
Detection, presently mainly directly using visually observing, but observing effect is poor；Or setting desk lamp etc. floor lights tool into
Row observation, but people works under strong light for a long time, it is larger to eyesight influence, and which inefficiency.
Utility model content
Purpose of utility model：The utility model aim is in view of the deficiencies of the prior art, to provide a kind of quick-fried pearl cigarette filter
Quality detection device.The utility model utilizes the Image Acquisition and identification technology of view-based access control model algorithm, can effectively detect smoke
The quick-fried pearl defect of branch filter stick, and being rejected there will be the filter stick real-time and precise of quick-fried pearl defect detects quality and efficient.
Technical solution：Quick-fried pearl cigarette filter quality detection device described in the utility model, including image capture module, controller
And application module；
Described image acquisition module includes CCD line-scan digital cameras, point light source and encoder, complete for shooting quick-fried pearl cigarette filter
Image；
The controller includes the vision algorithm processing platform to detection instrument based on side, for according to image capture module
The image recognition and the detection quick-fried pearl defect of cigarette filter stick of acquisition；
The application module includes display, for showing and storing quick-fried pearl cigarette filter image information and detection data；
The CCD line-scan digital cameras, point light source and encoder are connect with controller respectively, and controller is connect with display.
Further, the side is detected to detection instrument by identification and processing to filter stick image in filter stick
Position, quantity and the width of quick-fried pearl.
Further, the CCD line-scan digital cameras are horizontally arranged at hairbrush position after cutter of cigarette making machine.
Further, the point light source is mounted on the other side of hairbrush test position filter stick, and is beaten perpendicular to filter stick surface
Light.
Further, the encoder and cutter of cigarette making machine Phase synchronization.
Further, VGA display interfaces are integrated on the controller, for connecting display.
Advantageous effect：（1）The utility model utilizes the Image Acquisition and identification technology of view-based access control model algorithm, can effectively examine
Quick-fried pearl cigarette filter defect is measured, such as the problems such as the leakage of quick-fried pearl is put, quick-fried pearl position offset, quick-fried pearl quantity mistake.
（2）The utility model real-time display and can store quick-fried pearl filter stick acquisition image and detection data, subsequently to adjust
With inquiry.
（3）The utility model can there will be the filter sticks of quick-fried pearl defect accurately and effectively to reject, and improves quick-fried pearl cigarette filter stick
Quality.
（4）The utility model filter stick detection speed >=800/minute, detection speed is fast, efficient, saved the time and
Cost.
Description of the drawings
Fig. 1 is quick-fried pearl cigarette filter quality detection device structure chart described in the utility model.
Fig. 2 is the utility model scheme of installation.Wherein, 1, CCD line-scan digital cameras；2, point light source；3, encoder；4, it shows
Device；5, controller；6, hairbrush；7, filter stick.
Specific implementation mode
Technical solutions of the utility model are described in detail below by attached drawing, but the scope of protection of the utility model
It is not limited to the embodiment.
Embodiment 1：A kind of quick-fried pearl cigarette filter quality detection device, as shown in Figure 1, including image capture module, controller 5
And application module；Described image acquisition module includes CCD line-scan digital cameras 1, point light source 2 and encoder 3, for shooting quick-fried pearl cigarette filter
7 complete image of stick；The controller 5 includes the vision algorithm processing platform to detection instrument based on side, for being adopted according to image
Collect the 7 quick-fried pearl defect of image recognition and detection cigarette filter stick of module acquisition；The application module includes display 4, for showing
With quick-fried 7 image information of pearl cigarette filter of storage and detection data；The CCD line-scan digital cameras 1, point light source 2 and encoder 3 respectively with control
Device 5 processed connects, and controller 5 is connect with display 4.
As shown in Fig. 2, the CCD line-scan digital cameras 1 are horizontally arranged at 6 position of hairbrush after cutter of cigarette making machine, camera is using black
White CCD line-scan digital cameras 1, camera detection line area size about 0.05mm, visual visual field width are 12mm.The point light source 2 is installed
In the other side of 6 test position filter stick 7 of hairbrush, perpendicular to 7 surface polishing of filter stick, point light source 2 is directly triggered control by controller 5
System.The encoder 3 and cutter of cigarette making machine Phase synchronization, encoder 3 provide the row acquisition signal of line-scan digital camera.
The controller 5 includes vision algorithm processing platform and associated peripheral circuits control platform.At the vision algorithm
Platform is identified and analyzes to 7 image of filter stick to detection instrument using side, detects that there are the filter sticks 7 of quick-fried pearl defect.Institute
State side is specially to the algorithm principle of detection instrument：First, along edge direction detection vertical scanning image, every projection line is obtained
Average gray value；Then, differential process is executed, variation is more apparent, and the deviation of acquisition is bigger；Again to changing dominant bit
The adjacent pixels set carry out interpolation calculation, to obtain marginal position；Finally, edge amplitude threshold value and edge polarities, side are set
The polarity of second marginal point of edge pair is with the polarity of first marginal point on the contrary, the edge pair specified by screening output.Therefore,
There is the position of quick-fried pearl that can can measure filter with inclined white displays without the position of quick-fried pearl with inclined black display in the picture
The position of quick-fried pearl, quantity and width in stick 7.According to the quantity of quick-fried pearl, judge in filter stick 7 quick-fried pearl whether there is or not；According to quick-fried pearl in filter stick 7
Relative position, detect quick-fried pearl with the presence or absence of deviate it is crooked；According to the width of quick-fried pearl, the position is detected with the presence or absence of multiple quick-fried
Situations such as pearl, such as and ball is with double quick-fried pearls.
It is integrated with VGA display interfaces on the controller 5, display 4 can be directly connected to；There are 6 input prisons on controller 5
Mouth is controlled, the monitoring of all kinds of input signals can be completed；There are 2 kilomega network network interfaces and 1 RS232 serial ports on controller 5, if necessary
If being communicated with PLC or robot, a Giganet switches can be increased to complete to communicate.
The display 4 uses touch LCD screen, is capable of quick-fried 7 image of pearl cigarette filter and testing number of real-time display acquisition
According to；If 7 image detection of current filter stick is unqualified, NG is shown on display 4；If qualified, OK is shown.Meanwhile 4 energy of display
It enough shows production line detection statistics data, has the function of the storage query function of output statistics and detection image.
The application method of quick-fried pearl cigarette filter quality detection device described in the utility model, includes the following steps：
（1）3 zero of encoder and cutter zero relative position are adjusted, using the zero-bit of cutter as CCD line-scan digital cameras 1
Frame start position.
（2）After controller 5 receives external frame start signal, triggering CCD line-scan digital cameras 1 and point are synchronized according to fixed line frequency
Light source 2 is taken pictures, and quick-fried 7 complete image of pearl cigarette filter is acquired.
（3）Using 7 image information of vision algorithm processing platform discriminance analysis filter stick of controller 5, current quick-fried pearl cigarette is judged
Whether filter stick 7 is qualified.Meanwhile 7 image information of filter stick and detection data are shown on display 4.
（4）When reaching cigarette machine rejecting position there are the filter stick 7 of quick-fried pearl defect, controller 5 gives cigarette machine to reject wheel hair
It send rejecting to instruct, defect filter stick 7 is rejected.
As described above, although the utility model has been indicated and described with reference to specific preferred embodiment, it must not
It is construed to the limitation to the utility model itself.In the spirit and scope for not departing from the utility model that appended claims define
Under the premise of, it can various changes can be made in the form and details to it.
Claims (5)
1. a kind of quick-fried pearl cigarette filter quality detection device, it is characterised in that：Including image capture module, controller and apply mould
Block；
Described image acquisition module includes CCD line-scan digital cameras, point light source and encoder, for shooting quick-fried pearl cigarette filter complete graph
Picture；The encoder and cutter of cigarette making machine Phase synchronization；
The controller includes the vision algorithm processing platform to detection instrument based on side, for being acquired according to image capture module
Image recognition and detection the quick-fried pearl defect of cigarette filter stick；
The application module includes display, for showing and storing quick-fried pearl cigarette filter image information and detection data；
The CCD line-scan digital cameras, point light source and encoder are connect with controller respectively, and controller is connect with display.
2. quick-fried pearl cigarette filter quality detection device according to claim 1, it is characterised in that：The side is logical to detection instrument
The identification to filter stick image and processing are crossed, detects the position of quick-fried pearl, quantity and width in filter stick.
3. quick-fried pearl cigarette filter quality detection device according to claim 1, it is characterised in that：The CCD line-scan digital cameras water
Safety is mounted in hairbrush position after cutter of cigarette making machine.
4. quick-fried pearl cigarette filter quality detection device according to claim 1, it is characterised in that：The point light source is mounted on hair
The other side of brush test position filter stick, and perpendicular to the polishing of filter stick surface.
5. quick-fried pearl cigarette filter quality detection device according to claim 1, it is characterised in that：It is integrated on the controller
VGA display interfaces, for connecting display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721375561.5U CN207730680U (en) | 2017-10-24 | 2017-10-24 | A kind of quick-fried pearl cigarette filter quality detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721375561.5U CN207730680U (en) | 2017-10-24 | 2017-10-24 | A kind of quick-fried pearl cigarette filter quality detection device |
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| Publication Number | Publication Date |
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| CN207730680U true CN207730680U (en) | 2018-08-14 |
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ID=63091036
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| CN201721375561.5U Active CN207730680U (en) | 2017-10-24 | 2017-10-24 | A kind of quick-fried pearl cigarette filter quality detection device |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682305A (en) * | 2019-02-27 | 2019-04-26 | 厦门烟草工业有限责任公司 | Filter stick implosion pearl axial position detection device and method |
| CN109781735A (en) * | 2018-12-26 | 2019-05-21 | 中电科信息产业有限公司 | A kind of quick-fried pearl on-line measuring device and detection method |
| CN110252687A (en) * | 2019-06-26 | 2019-09-20 | 武汉微动机器人科技有限公司 | A kind of quick-fried pearl cigarette on-line checking eliminating system and method |
| CN110308118A (en) * | 2019-05-05 | 2019-10-08 | 贵州中烟工业有限责任公司 | The photoelectric detecting method of quick-fried pearl state in a kind of quick-fried pearl filter stick |
| CN110514116A (en) * | 2019-08-30 | 2019-11-29 | 福建中烟工业有限责任公司 | Quick-fried pearl detection method, device, system and storage medium |
| CN110542398A (en) * | 2019-09-29 | 2019-12-06 | 四川三联新材料有限公司 | Method for identifying bead blasting positioning deviation reason in bead blasting filter stick |
| CN110717899A (en) * | 2019-09-25 | 2020-01-21 | 武汉易视维科技有限公司 | Online visual detection method for bead explosion defects of transparent filter rod |
| CN111136025A (en) * | 2018-11-06 | 2020-05-12 | 贵州中烟工业有限责任公司 | Quick detection system for bead explosion defect of cigarette capsule filter rod |
| CN111420886A (en) * | 2020-02-18 | 2020-07-17 | 贵州中烟工业有限责任公司 | Omnidirectional reciprocating type screening equipment and method for bead blasting for cigarettes and detection screening device |
| CN111435115A (en) * | 2019-01-11 | 2020-07-21 | 贵州中烟工业有限责任公司 | Cigarette bead blasting appearance detection system |
| CN114655526A (en) * | 2022-03-23 | 2022-06-24 | 江苏新智联信息技术有限公司 | Filter stick counting detection system capable of achieving data tracing |
| CN115689378A (en) * | 2022-11-15 | 2023-02-03 | 湖北中烟工业有限责任公司 | Data processing method and device for tracing quality of bead blasting filter stick |
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- 2017-10-24 CN CN201721375561.5U patent/CN207730680U/en active Active
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136025A (en) * | 2018-11-06 | 2020-05-12 | 贵州中烟工业有限责任公司 | Quick detection system for bead explosion defect of cigarette capsule filter rod |
| CN109781735A (en) * | 2018-12-26 | 2019-05-21 | 中电科信息产业有限公司 | A kind of quick-fried pearl on-line measuring device and detection method |
| CN111435115A (en) * | 2019-01-11 | 2020-07-21 | 贵州中烟工业有限责任公司 | Cigarette bead blasting appearance detection system |
| CN109682305B (en) * | 2019-02-27 | 2024-04-05 | 厦门烟草工业有限责任公司 | Device and method for detecting axial position of filter stick implosion beads |
| CN109682305A (en) * | 2019-02-27 | 2019-04-26 | 厦门烟草工业有限责任公司 | Filter stick implosion pearl axial position detection device and method |
| CN110308118A (en) * | 2019-05-05 | 2019-10-08 | 贵州中烟工业有限责任公司 | The photoelectric detecting method of quick-fried pearl state in a kind of quick-fried pearl filter stick |
| CN110252687A (en) * | 2019-06-26 | 2019-09-20 | 武汉微动机器人科技有限公司 | A kind of quick-fried pearl cigarette on-line checking eliminating system and method |
| CN110514116A (en) * | 2019-08-30 | 2019-11-29 | 福建中烟工业有限责任公司 | Quick-fried pearl detection method, device, system and storage medium |
| CN110717899A (en) * | 2019-09-25 | 2020-01-21 | 武汉易视维科技有限公司 | Online visual detection method for bead explosion defects of transparent filter rod |
| CN110542398A (en) * | 2019-09-29 | 2019-12-06 | 四川三联新材料有限公司 | Method for identifying bead blasting positioning deviation reason in bead blasting filter stick |
| CN111420886A (en) * | 2020-02-18 | 2020-07-17 | 贵州中烟工业有限责任公司 | Omnidirectional reciprocating type screening equipment and method for bead blasting for cigarettes and detection screening device |
| CN111420886B (en) * | 2020-02-18 | 2023-12-26 | 贵州中烟工业有限责任公司 | All-round reciprocating type screening equipment and method for explosive beads for cigarettes and detection screening device |
| CN114655526A (en) * | 2022-03-23 | 2022-06-24 | 江苏新智联信息技术有限公司 | Filter stick counting detection system capable of achieving data tracing |
| CN115689378A (en) * | 2022-11-15 | 2023-02-03 | 湖北中烟工业有限责任公司 | Data processing method and device for tracing quality of bead blasting filter stick |
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