CN218487721U

CN218487721U - High-efficiency low-cost reinforced cable bridge production line

Info

Publication number: CN218487721U
Application number: CN202221413484.9U
Authority: CN
Inventors: 张天霖
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-06-08
Filing date: 2022-06-08
Publication date: 2023-02-17
Anticipated expiration: 2032-06-08

Abstract

The utility model discloses a high efficiency low-cost adds muscle cable testing bridge production line, including coil stock frame, leveling cutter, connection plate hole piercing press, beading machine, fire prevention plate hole drilling machine, the make-up machine of bending, conveyer belt, coil stock frame, leveling cutter, connection plate hole piercing press, beading machine, fire prevention plate hole drilling machine, the make-up machine of bending set gradually on the production line, coil stock frame, leveling cutter, connection plate hole piercing press, beading machine, the make-up machine of bending connect through the conveyer belt between two liang, fire prevention plate hole drilling machine sets up in the conveyer belt top. The utility model discloses production simple process, compact structure, the conveying is steady, and the operation personnel are few, and work efficiency is high, and the crane span structure is big with few intensity of material, the more traditional greatly reduced of manufacturing cost.

Description

High-efficiency low-cost reinforced cable bridge production line

Technical Field

The utility model belongs to the technical field of cable testing bridge production facility, concretely relates to high efficiency low-cost adds muscle cable testing bridge production line.

Background

Groove type cable bridge rack is widely usedThe cable bridge is a closed cable bridge for laying computer cables, communication cables, thermocouple cables and control cables of other high-sensitivity systems, and has good effects on shielding interference of the control cables and protection of environmental cables in heavy corrosion. The groove type bridge frame is processed by the traditional production line which mainly adopts manpower through a plurality of procedures of emptying, leveling, punching, forming and the likeSome trough bridges need to be provided with trough covers and connected with the trough cable bridges through screws Fixing, fire-proof and dust-proof foreign matter entering into the slot, the fire-proof plate hole (drilling hole) is needed to be drilled on the side of the bridge frame, usually by hand Drilling holes on the side of the formed groove type bridge frame by a drilling machine, drilling required fireproof plate holes, and drilling the side of the formed groove type bridge frame When the drilling operation is carried out, the shape of the bridge can be deformed by carelessness, and the appearance and the quality of the bridge are influenced; improved to be held by hand A plurality of stacked plates before forming are drilled by a drill, but the plates are not stacked neatly on a conveying belt and often need manual assistance The drill hole is slow in drilling operation speed, low in efficiency, time-consuming and labor-consuming。

Therefore, the key for solving the problems is to research and develop a bridge production line which has the advantages of simple production process, less manpower consumption, high production speed, less bridge materials and high strength.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a production technology is simple, consume the manpower less, produce fast, the few high efficiency low-cost ribbed cable crane span structure production line of intensity of crane span structure materials.

The utility model aims at realizing like this, include coil stock frame, leveling cutter, connecting plate hole piercing press, beading machine, fire prevention plate hole drilling machine, make-up machine, conveyer belt of bending, coil stock frame, leveling cutter, connecting plate hole piercing press, beading machine, fire prevention plate hole drilling machine, the make-up machine of bending set gradually on the production line, coil stock frame, leveling cutter, connecting plate hole piercing press, beading machine, the make-up machine of bending connect through the conveyer belt between two liang, fire prevention plate hole drilling machine sets up in the conveyer belt top.

The utility model discloses following technological effect has:

the utility model adopts the rib pressing machine to press ribs, thereby improving the strength of the cable bridge and correspondingly reducing the material consumption; the stacking and aligning baffle is adopted, so that the cable bridge frame plates can be guaranteed to be stacked orderly, and the fireproof plate holes in the next procedure can be drilled for a plurality of plates at one time, the drilling efficiency is improved, the position precision of the holes is guaranteed, and the waste of manpower and resources caused by the drilling of a single plate is avoided; the utility model discloses semi-automatization cable testing bridge production line, production line compact structure, the conveying is steady, and the operation personnel are few, and work efficiency is high, and the crane span structure is big with few intensity of material, manufacturing cost more traditional greatly reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the middle rib-pressing machine of the present invention;

FIG. 3 is a schematic top view of the stacked and aligned baffles of the present invention;

in the figure: 1-coil holder, 2-leveling shearing machine, 3-connecting plate hole punching machine, 4-rib pressing machine, 401-active compression roller, 402-passive compression roller, 403-compression ring, 404-compression roller driver, 405-compression roller spacing adjusting handle, 5-fireproof plate hole drilling machine, 6-bending forming machine, 7-conveying belt, 8-stacking and aligning baffle, 9-baffle driver, 10-coiled material and 11-bridge plate.

Detailed Description

The following description of the present invention is provided with reference to the accompanying drawings, which are not intended to limit the present invention in any way, and any alterations or replacements made based on the teachings of the present invention are all within the protection scope of the present invention.

As shown in the attached drawings 1-3 the utility model discloses a coil stock frame 1, leveling cutter 2, connecting plate hole piercing press 3, beading machine 4, fire prevention plate hole drilling machine 5, the make-up machine 6 of bending, coil stock frame 1, leveling cutter 2, connecting plate hole piercing press 3, beading machine 4, fire prevention plate hole drilling machine 5, the make-up machine 6 of bending set gradually on the production line, coil stock frame 1, leveling cutter 2, connecting plate hole piercing press 3, beading machine 4, the make-up machine 6 of bending are connected through the conveyer belt between two liang, fire prevention plate hole piercing press 5 sets up in 7 tops of conveyer belt. Bending forming is arranged at the end, and deformation and damage of the pattern caused by operations such as re-drilling after forming can be avoided.

The beading machine 4 includes the initiative compression roller 401, the passive compression roller 402 that match each other, set up the annular fluting that the multiunit corresponds on the initiative compression roller, set up portable clamping ring 403 in the fluting of initiative compression roller, clamping ring 403 is corresponding with the fluting of passive compression roller. The ribbing is beneficial to improving the strength of the bridge frame, and has the advantages of less material consumption, good effect and low cost.

The beading machine 4 is provided with a plurality of groups of mutually matched driving compression rollers 401 and driven compression rollers 402. The distance between adjacent press rings is increased, and the mutual influence and the deformation of the plate during rib pressing are reduced.

The pressing ring 403 is detachably connected with the driving pressing roller 401 or the driven pressing roller 402. The clamping ring can be moved and adjusted conveniently, and the requirement of forming different numbers of the clamping ribs at different positions on the bridge frame is met.

The distance between the active pressing roller 401 and the passive pressing roller 402 is adjustable.

The conveying surface of the beading machine to the conveying belt 7 is lower than the output port of the beading machine. The stacking space of the cable bridge is formed, and the cable bridge is convenient to stack together after coming out of the beading machine.

The conveying belt between the fireproof plate hole drilling machine 5 and the bending forming machine 6 is a sectional driving conveying belt.

The rib pressing machine is used for arranging a stacking and aligning baffle 8 on the conveying belt, and the stacking and aligning baffle is used for preventing the cable bridge from shifting to enable the cable bridge to be stacked neatly. The stacking and aligning baffle can effectively avoid the influence of offset when individual bridges are stacked on subsequent drilling operation.

The stacking and aligning baffle plates 8 are two, the blocking surfaces of the stacking and aligning baffle plates are symmetrically arranged on two sides of the conveying belt in an L shape, the stacking and aligning baffle plates 8 are connected with the baffle plate driver 9, and the baffle plate driver can drive the stacking and aligning baffle plates to be opened and closed in the direction perpendicular to the conveying belt.

The baffle driver 9 is one of an air cylinder, an oil cylinder and an electric push rod.

The fireproof plate hole drilling machine 5 is a bench drill drilling machine capable of moving forwards, backwards, leftwards and rightwards transversely.

The conveyer belt 7 is a roller conveyer belt.

The utility model discloses theory of operation and working process: when the automatic leveling and shearing device is used, a coiled material 10 on a coil rack 1 enters a leveling and shearing machine 2 to be leveled and sheared into a bridge plate 11 with a proper length, the bridge plate 11 enters a connecting plate hole punching machine 3 through a conveying belt 7 to punch a connecting plate hole, then enters a rib pressing machine 4 through the conveying belt 7 to press a longitudinal rib, is output to the conveying belt in a pause state from an output port of the rib pressing machine, and is stacked neatly under the action of a stacking and leveling baffle 8; after a certain number of the bridge frames are stacked, the stacking and aligning baffle plates 8 are driven by the baffle plate driver to be outwards opened, the conveying belt in a pause state is started to drive the orderly stacked bridge frames to enter the operation position of the fireproof plate hole drilling machine 5 to pause, the stacking and aligning baffle plates 8 are inwards closed, and the ribbed bridge frame plates are aligned again; manually operating a fireproof plate hole drilling machine 5 to drill holes in the orderly stacked bridge frame plates and drilling fireproof plate holes; then the bridge plate with the punched fireproof plate holes is transferred to a subsequent conveyor belt from top to bottom in a layered mode and conveyed to a bending forming machine 6 in the next procedure for final forming.

Claims

1. The utility model provides a high efficiency low-cost adds muscle cable testing bridge production line, includes coil stock frame (1), leveling cutter (2), connection board eye piercing press (3), beading machine (4), fire prevention board eye drilling machine (5), make-up machine (6), conveyer belt (7), its characterized in that of bending: coil material frame (1), leveling cutter (2), connecting plate hole piercing press (3), beading machine (4), fire prevention plate hole piercing press (5), bending make-up machine (6) set gradually on the production line, coil material frame (1), leveling cutter (2), connecting plate hole piercing press (3), beading machine (4), bending make-up machine (6) are connected through the conveyer belt between two liang, fire prevention plate hole piercing press (5) set up in conveyer belt (7) top.

2. The efficient and low-cost reinforced cable bridge production line as claimed in claim 1, wherein: the beading machine (4) are including the initiative compression roller (401), passive compression roller (402) that match each other, set up the annular fluting that the multiunit corresponds on the initiative compression roller, set up portable clamping ring (403) in the fluting of initiative compression roller, clamping ring (403) are corresponding with the fluting of passive compression roller.

3. The efficient and low-cost reinforced cable tray production line of claim 2, wherein: the rib pressing machine (4) is provided with a plurality of groups of driving pressing rollers (401) and driven pressing rollers (402) which are matched with each other.

4. The efficient and low-cost reinforced cable tray production line of claim 2, wherein: the distance between the active pressing roller (401) and the passive pressing roller (402) is adjustable.

5. The efficient and low-cost reinforced cable bridge production line as claimed in claim 1, wherein: the conveying surface of the beading machine to the conveying belt (7) is lower than the outlet of the beading machine.

6. The efficient and low-cost reinforced cable tray production line of claim 5, wherein: the conveying belt between the fireproof plate hole drilling machine (5) and the bending forming machine (6) is a sectional driving conveying belt.

7. The efficient and low-cost reinforced cable tray production line of claim 6, wherein: the rib pressing machine is used for arranging a stacking and aligning baffle (8) on the conveying belt, and the stacking and aligning baffle is used for preventing the cable bridge from shifting to enable the cable bridge to be stacked neatly.

8. The efficient and low-cost reinforced cable tray production line of claim 7, wherein: the number of the stacking and aligning baffles (8) is two, the blocking surfaces of the stacking and aligning baffles are symmetrically arranged on two sides of the conveying belt in an L shape, the stacking and aligning baffles (8) are connected with a baffle driver (9), and the baffle driver can drive the stacking and aligning baffles to be opened and closed perpendicularly to the conveying direction.

9. The efficient, low-cost reinforced cable tray production line of claim 8, wherein: the baffle driver (9) is one of an air cylinder, an oil cylinder and an electric push rod.

10. The efficient and low-cost reinforced cable tray production line of claim 1, wherein: the conveying belt (7) is a roller conveying belt.