CN218487551U - A trapezoidal pipe rib feeder for aluminum mould board welding production - Google Patents
A trapezoidal pipe rib feeder for aluminum mould board welding production Download PDFInfo
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- CN218487551U CN218487551U CN202222480592.4U CN202222480592U CN218487551U CN 218487551 U CN218487551 U CN 218487551U CN 202222480592 U CN202222480592 U CN 202222480592U CN 218487551 U CN218487551 U CN 218487551U
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Abstract
The utility model provides a trapezoidal pipe rib feeder for aluminum mould board welding production, includes frame (1), with feed bin (2) that frame (1) is connected is located feed bin (2) one side, with pushing equipment (3) that frame (1) is connected, with pay-off shifter (4) that pushing equipment (3) are connected are located the top of pushing equipment (3), with material pushing equipment (3) are connected dial material mechanism (5), with material loading truss (6) that frame (1) is connected, with material loading truss (6) the connection feed mechanism (7) are located lift (8) of feed bin (2) opposite side. The technical scheme provided by the invention provides a complete scheme for feeding the ribs of the trapezoidal pipe, and meets the requirements on automation, high efficiency and accuracy of feeding the ribs of the trapezoidal pipe in the welding production process of the aluminum template.
Description
Technical Field
The utility model relates to an aluminium mould board welding equips technical field, especially relates to a trapezoidal pipe rib feeder for aluminium mould board welding production.
Background
The aluminum template is a new generation template system appearing after a wood template and a steel template, is designed according to modulus, is produced by special equipment, and can be freely combined according to different structural sizes. The aluminum alloy template is a template which is made of aluminum alloy sections as main materials through processes of machining, welding and the like and is suitable for concrete engineering, and is formed by combining a panel, a reinforcing rib (reinforcing rib), a main section, a plane template, a corner template and an early-dismantling device according to modulus design. In the production process of the aluminum template, operations such as sawing, punching, milling, welding and the like need to be carried out. The aluminum template is generally formed by welding a mountain-shaped plate, a sealing plate and a reinforcing rib. In the prior art, the building template is generally formed by manual welding, the tool is simple, and the rib plates are manually fed and assembled, so that the welding positioning performance is poor. The welding efficiency is low during manual assembly, the labor intensity is high, the control capability on welding deformation is not enough, the welding quality is not high, and the production requirements which are developed day by day cannot be met. Some people also begin to research and use intelligent welding robots to produce, but an effective matched automatic feeding device is still lacked, and equipment for automatically or semi-automatically welding building templates is still in a development stage.
CN215923667U discloses a building templates floor feedway, can push out the rib that deposits in the rib feed bin and shift and send to the welding production line, but can not adapt to the material loading of trapezoidal pipe rib.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a trapezoidal pipe rib feeder for aluminum mould board welding production to solve the problem that proposes in the above-mentioned background art, can realize the material loading of trapezoidal pipe rib, be favorable to realizing aluminum mould board welding automated production.
In order to solve the technical problem, the trapezoidal pipe rib feeding device for aluminum template welding production provided by the utility model comprises a frame, a bin connected with the frame, a material pushing mechanism positioned on one side of the bin and connected with the frame, a material feeding switching mechanism connected with the material pushing mechanism, a material stirring mechanism positioned above the material pushing mechanism and connected with the material pushing mechanism, and a lifter positioned on the other side of the bin; the pushing equipment include with the pushing platform that the frame is connected, with the slide rail that the frame is connected, with the synchronous belt drive mechanism that the frame is connected, with slide rail sliding connection, and with the push pedal that synchronous belt drive mechanism's driving band is connected is located pushing platform top, with the frame or the crossbeam that pushing platform connects, with the crossbeam is connected, is used for pushing down first telescopic machanism and the second telescopic machanism of rib, with the stirring deflector that pushing platform connects, both ends respectively with the depression bar that pushing platform and crossbeam are connected.
As a further improvement technical scheme, the utility model provides a trapezoidal pipe rib feeder for aluminum mould board welding production, the pay-off shifter include the linear slide rail of being connected with the frame, with linear slide rail sliding connection's mounting panel, both ends respectively with the third telescopic machanism that frame and mounting panel are connected, with trapezoidal pipe profile modeling flange, guide rail and the rack that the mounting panel is connected, with the removal seat of guide rail and rack connection, with remove seat and rack connection's bayonet lock, with remove the pay-off die clamping cylinder that the seat is connected, with the grip block that the piston rod of pay-off die clamping cylinder is connected, with the material inductor that arrives that the mounting panel is connected, with the buffer that the frame is connected.
As a further improvement technical scheme, the utility model provides a trapezoidal pipe rib feeder for aluminum mould plate welding production, dial material mechanism include with the frame of dialling that pushing equipment connects, with the material slide rail of dialling material frame sub-unit connection, with dial material slide rail sliding connection's the material slide of dialling, with the switch board of dialling material slide one end connection, with the frame of dialling material is connected and is driven the material slide of dialling along the material actuating mechanism that dials the removal of material slide rail, with dial the fourth telescopic machanism that material frame one side is connected, with the deflector that fourth telescopic machanism's piston rod is connected.
As a further improvement, the utility model provides a trapezoidal pipe rib feeding device for aluminum mould plate welding production, the lift includes a lifting frame, a lifting platform connected with the lifting frame in a sliding manner, a chain and sprocket mechanism connected with the lifting frame and driving the lifting platform to lift, a motor connected with the lifting frame and driving the chain and sprocket mechanism to move, and a balancing weight connected with one end of the chain and sprocket mechanism far away from the lifting platform; the lifting platform extends into the storage bin.
As further improvement technical scheme, the utility model provides a trapezoidal venturi tube rib feeder for aluminum mould board welding production, the feed bin include with the fixed stop that the frame is connected, with the feed bin guide rail that the frame is connected can be followed the activity door that the feed bin guide rail removed, with the trapezoidal rib that fixed stop connects goes up and down to target in place the sensor.
As further improvement technical scheme, the utility model provides a trapezoidal pipe rib feeder for aluminum mould board welding production, the feed bin still have with feed bin guide rail and activity door are connected, are carried out fixed spacing locking mechanism to activity door position.
As further improvement technical scheme, the utility model provides a trapezoidal pipe rib feeder for aluminum mould board welding production still have with the material inductor that has that the crossbeam is connected.
The aforementioned improvements can be implemented individually or in combination without conflict.
The utility model provides a technical scheme provides a trapezoidal pipe rib feed scheme among aluminum mould board welding production process, satisfies automatic, high-efficient, the accurate requirement of trapezoidal pipe rib feed, is favorable to realizing aluminum mould board welding automation continuous production.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this application, illustrating embodiments of the invention and the description thereof for the purpose of explanation, but do not constitute a limitation of the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a rib feeding device of a trapezoidal pipe for welding production of an aluminum template according to an embodiment;
FIG. 2 is a schematic structural diagram of a material pushing mechanism and a material feeding conversion mechanism in an embodiment;
FIG. 3 is a schematic view of the structure of part A in FIG. 2;
FIG. 4 is a schematic structural diagram of a feed conversion mechanism in an embodiment;
FIG. 5 is a schematic structural diagram of the setting mechanism in the embodiment;
FIG. 6 is a partial schematic structural view of the setting mechanism in the embodiment;
fig. 7 is a schematic structural view of the elevator in the embodiment;
fig. 8 is a schematic structural view of the assembled bin and elevator in the embodiment.
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the attached drawings.
The trapezoid tube rib feeding device for aluminum template welding production as shown in fig. 1 and fig. 2 comprises a rack 1, a bin 2 connected with the rack 1, a material pushing mechanism 3 located on one side of the bin 2 and connected with the rack 1, a feeding switching mechanism 4 connected with the material pushing mechanism 3, a material stirring mechanism 5 located above the material pushing mechanism 3 and connected with the material pushing mechanism 3, and a lifter 8 located on the other side of the bin 2. The pushing mechanism 3 comprises a pushing platform 10 connected with the rack 1, a sliding rail 11 connected with the rack 1, a synchronous belt transmission mechanism 12 connected with the rack 1, a push plate 13 connected with the sliding rail 11 and a driving belt of the synchronous belt transmission mechanism 12, a cross beam 14 located above the pushing platform 10 and connected with the rack 1 or the pushing platform 10, a first telescopic mechanism 15 and a second telescopic mechanism 16 connected with the cross beam 14 and used for pressing ribs downwards, a material stirring guide plate 7 connected with the pushing platform 10, and a pressure rod 17 with two ends respectively connected with the pushing platform 10 and the cross beam 14.
The working principle is as follows: the storage bin 2 is used for storing trapezoidal ribs and can be stacked in a plurality of layers, the lifter 8 is used for lifting the trapezoidal ribs in the storage bin 2, when the bottom of the top layer of trapezoidal ribs reaches the height of the material pushing platform 10 and enough space is reserved on the material pushing platform 10 for storing the trapezoidal ribs, the material pushing mechanism 5 can be started to push the top layer of trapezoidal ribs to the material pushing platform 10 of the material pushing mechanism 3, and the material pushing mechanism 3 sequentially pushes out the ribs to be sent to the feeding conversion mechanism 4. When the material is dialled, the elevator 8 lifts the trapezoidal rib in the feed bin 2, and when the height of the bottom of the trapezoidal rib at the topmost layer reaches the height of the material pushing platform 10, the material dialling mechanism 5 dials the trapezoidal rib at the topmost layer to the material pushing platform 10, and the material dialling is completed. The synchronous belt transmission mechanism 12 drives the push plate 13 to move towards the direction of the cross beam 14, the trapezoid ribs are sent to the feeding conversion mechanism 4, in the pushing process of the push plate 13, the pressure rod 17 prevents the trapezoid ribs from being extruded to bridge, pushing of the trapezoid ribs is affected, when the trapezoid ribs enter the feeding conversion mechanism 4 from the material pushing platform 10, after the first trapezoid ribs 46 close to the feeding conversion mechanism 4 enter the feeding conversion mechanism 4, the piston rods of the first telescopic mechanism 15 and the second telescopic mechanism 16 stretch out, and the second trapezoid ribs 46 close to the feeding conversion mechanism 4 are pressed, so that the trapezoid ribs on the material pushing platform 10 cannot fall down.
The utility model provides a technical scheme provides a trapezoidal pipe rib feed scheme in the aluminum mould board welding production process, satisfies trapezoidal pipe rib feed automation, high-efficient, accurate requirement, is favorable to realizing aluminum mould board welding automated production.
As an example, as shown in fig. 2 and 4, based on the foregoing basic solution, the feeding conversion mechanism 4 of the trapezoidal pipe rib feeding device for aluminum formwork welding production includes a linear slide rail 18 connected to the frame 1, a mounting plate 19 slidably connected to the linear slide rail 18, a third telescopic mechanism 20 connected to the frame 1 and the mounting plate 19 at two ends, a trapezoidal pipe profile modeling flange 21, a guide rail 22 and a rack 23 connected to the mounting plate 19, a moving seat 24 connected to the guide rail 22 and the rack 23, a bayonet 25 connected to the moving seat 24 and the rack 23, a feeding clamping cylinder 26 connected to the moving seat 24, a clamping plate 27 connected to a piston rod of the feeding clamping cylinder 26, a material sensor 28 connected to the mounting plate 19, and a buffer 9 connected to the frame 1.
The feeding conversion mechanism 4 is provided with a trapezoidal pipe profiling rib 21, so that trapezoidal ribs can not fall down during clamping or transferring and a fixed position state is kept. The trapezoid pipe profiling rib 21, the guide rail 22 and the rack 23 are parallel to each other, the moving seat 24 can move along the guide rail 22, the rack 23 is matched with the bayonet 25, when the bayonet is opened, the moving seat 24 can move, and when the bayonet is closed, the position of the moving seat 24 can be fixed, so that the trapezoid pipe profiling rib moving device adapts to the operation requirements of trapezoid ribs with different lengths. On one hand, the buffer 9 can achieve the effect of stabilizing the deceleration due to the high running speed of the third telescopic mechanism 20, and on the other hand, the buffer 9 can finely adjust the position of the movable seat 24 and provide an acting force to make the trapezoid-shaped pipe copying rib 21 adapt to the position of the trapezoid rib pushed out by the material pushing mechanism 3, so that one side of the trapezoid rib 46 is tightly attached to the trapezoid-shaped pipe copying rib 21. The material arrival sensor 28 detects whether the pushing mechanism 3 pushes the trapezoidal rib 46 to the movable seat 24, the third telescopic mechanism 20 and the feeding clamping cylinder 26 can operate according to the program only after the pushing mechanism 3 is detected to push the trapezoidal rib 46 to the movable seat 24, and the material arrival sensor 28 can select a proximity switch and the like.
As an example, as shown in fig. 5 and fig. 6, based on the foregoing basic solution, the material shifting mechanism 5 of the trapezoidal pipe rib feeding device for aluminum formwork welding production includes a material shifting frame 29 connected to the material pushing mechanism 3, a material shifting slide rail 30 connected to a lower portion of the material shifting frame 29, a material shifting slide plate 31 slidably connected to the material shifting slide rail 30, a material shifting plate 32 connected to one end of the material shifting slide plate 31, a material shifting driving mechanism 33 connected to the material shifting frame 29 to drive the material shifting slide plate 31 to move along the material shifting slide rail 30, a fourth telescoping mechanism 34 connected to one side of the material shifting frame 29, and a guide plate 35 connected to a piston rod of the fourth telescoping mechanism 34. When the material is kicked off, the kickoff driving mechanism 33 drives the kickoff plate 32 to kick off the top layer of trapezoidal ribs to the material pushing platform 10 along the guide plate 35.
As an example, as shown in fig. 7, on the basis of the foregoing basic solution, the elevator 8 of the feeding device for trapezoidal pipe ribs produced by welding aluminum mold plates includes an elevator frame 36, an elevator platform 37 slidably connected to the elevator frame 36, a chain and sprocket mechanism 38 connected to the elevator frame 36 for driving the elevator platform 37 to move up and down, a motor 39 connected to the elevator frame 36 for driving the chain and sprocket mechanism 38 to move, and a counterweight 40 connected to one end of the chain and sprocket mechanism 38 away from the elevator platform 37. Referring to fig. 8, the elevating platform 37 extends into the silo 2. The elevator 8 lifts the trapezoidal ribs in the feed bin 2, and the height of the bottom of the trapezoidal rib at the topmost layer reaches the height of the material pushing platform 10 during material pushing.
As an example, as shown in fig. 8, based on the foregoing basic solution, the bin 2 of the trapezoidal pipe rib feeding device for aluminum template welding production includes a fixed baffle 41 connected to the frame 1, a bin guide rail 42 connected to the frame 1, a movable bin gate 43 capable of moving along the bin guide rail 42, a trapezoidal rib lifting and positioning sensor 44 connected to the fixed baffle 41, and a limit locking mechanism 45 connected to the bin guide rail 42 and the movable bin gate 43 and fixing the position of the movable bin gate 43. The movable bin door 43 can slide along the bin guide rail 42, the position of the movable bin door 43 is adjusted according to the length of the trapezoidal ribs, the thickness of the bin 2 is made to be adaptive to the length of the trapezoidal ribs, the movable bin door 43 is provided with a limiting locking mechanism 45, and the position of the movable bin door 43 on the bin guide rail 42 is fixed after the position is adjusted. The lift-to-position sensor 44 may optionally be a photoelectric sensor for sensing the elevation of the trapezoidal ribs.
As an example, as shown in FIG. 2, on the basis of the basic scheme, the pushing mechanism of the trapezoidal pipe rib feeding device for welding production of the aluminum template further comprises a feeding inductor 6 connected with the cross beam 14. The material sensor is used for detecting whether the trapezoidal ribs 46 are arranged on the material pushing platform 10 or not, so that electric signals are provided for controlling the operation of the lifter 8, the material poking mechanism 5 and the material pushing mechanism 3.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention in any way, and various modifications and variations will be apparent to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A trapezoid pipe rib feeding device for aluminum template welding production comprises a rack (1), a bin (2) connected with the rack (1), a material pushing mechanism (3) located on one side of the bin (2) and connected with the rack (1), a feeding switching mechanism (4) connected with the material pushing mechanism (3), a material stirring mechanism (5) located above the material pushing mechanism (3) and connected with the material pushing mechanism (3), and a lifter (8) located on the other side of the bin (2); pushing equipment (3) include with pushing equipment (10) that frame (1) is connected, with slide rail (11) that frame (1) is connected, with synchronous belt drive mechanism (12) that frame (1) is connected, with slide rail (11) sliding connection, and with push pedal (13) that the driving band of synchronous belt drive mechanism (12) is connected are located push equipment (10) top, with frame (1) or push equipment (10) crossbeam (14) of connecting, with crossbeam (14) are connected, are used for pushing down first telescopic machanism (15) and second telescopic machanism (16) of rib, with push equipment (10) connection dial material deflector (7), its characterized in that, pushing equipment (3) still include depression bar (17) that both ends are connected with push equipment (10) and crossbeam (14) respectively.
2. The trapezoidal pipe rib feeding device for the welding production of the aluminum formworks, as claimed in claim 1, characterized in that the feeding conversion mechanism (4) comprises a linear slide rail (18) connected with the frame (1), a mounting plate (19) slidably connected with the linear slide rail (18), a third telescopic mechanism (20) with two ends respectively connected with the frame (1) and the mounting plate (19), a trapezoidal pipe profile modeling flange (21), a guide rail (22) and a rack (23) connected with the mounting plate (19), a moving seat (24) connected with the guide rail (22) and the rack (23), a bayonet (25) connected with the moving seat (24) and the rack (23), a feeding clamping cylinder (26) connected with the moving seat (24), a clamping plate (27) connected with a piston rod of the feeding clamping cylinder (26), a feeding sensor (28) connected with the mounting plate (19), and a buffer (9) connected with the frame (1).
3. The trapezoidal pipe rib feeding device for aluminum template welding production according to claim 1, wherein the material stirring mechanism (5) comprises a material stirring rack (29) connected with the material pushing mechanism (3), a material stirring slide rail (30) connected with the lower portion of the material stirring rack (29), a material stirring slide plate (31) connected with the material stirring slide rail (30) in a sliding manner, a material stirring plate (32) connected with one end of the material stirring slide plate (31), a material stirring driving mechanism (33) connected with the material stirring rack (29) and driving the material stirring slide plate (31) to move along the material stirring slide rail (30), a fourth telescoping mechanism (34) connected with one side of the material stirring rack (29), and a guide plate (35) connected with a piston rod of the fourth telescoping mechanism (34).
4. The trapezoid tube rib feeding device for aluminum template welding production as recited in claim 1, wherein the elevator (8) comprises an elevator frame (36), an elevator platform (37) slidably connected with the elevator frame (36), a chain and sprocket mechanism (38) connected with the elevator frame (36) and driving the elevator platform (37) to ascend and descend, a motor (39) connected with the elevator frame (36) and driving the chain and sprocket mechanism (38) to move, and a counterweight (40) connected with one end of the chain and sprocket mechanism (38) far away from the elevator platform (37); the lifting platform (37) extends into the storage bin (2).
5. The trapezoidal pipe rib feeding device for welding production of aluminum formworks as claimed in claim 4, wherein the bin (2) comprises a fixed baffle (41) connected with the rack (1), a bin guide rail (42) connected with the rack (1), a movable bin door (43) capable of moving along the bin guide rail (42), and a trapezoidal rib lifting and falling in-place sensor (44) connected with the fixed baffle (41).
6. The trapezoid tube rib feeding device for aluminum template welding production as recited in claim 5, wherein the bin (2) further comprises a limit locking mechanism (45) connected with the bin guide rail (42) and the movable bin door (43) and used for fixing the position of the movable bin door (43).
7. The device for feeding the ribs of the trapezoidal pipes for welding and producing the aluminum formworks as claimed in claim 1, characterized by further comprising a material inductor (6) connected with the cross beam (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222480592.4U CN218487551U (en) | 2022-09-19 | 2022-09-19 | A trapezoidal pipe rib feeder for aluminum mould board welding production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222480592.4U CN218487551U (en) | 2022-09-19 | 2022-09-19 | A trapezoidal pipe rib feeder for aluminum mould board welding production |
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| CN218487551U true CN218487551U (en) | 2023-02-17 |
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| CN202222480592.4U Active CN218487551U (en) | 2022-09-19 | 2022-09-19 | A trapezoidal pipe rib feeder for aluminum mould board welding production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520606A (en) * | 2022-09-19 | 2022-12-27 | 长沙中创海通智能科技有限公司 | A two gusset loading attachment for aluminum mould board welding production |
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2022
- 2022-09-19 CN CN202222480592.4U patent/CN218487551U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115520606A (en) * | 2022-09-19 | 2022-12-27 | 长沙中创海通智能科技有限公司 | A two gusset loading attachment for aluminum mould board welding production |
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