CN218481339U

CN218481339U - Photovoltaic module detection device that buckles

Info

Publication number: CN218481339U
Application number: CN202220733251.0U
Authority: CN
Inventors: 闵长青; 郑自稳
Original assignee: Jinzhai Seraphim Energy Technology Co ltd
Current assignee: Jinzhai Seraphim Energy Technology Co ltd
Priority date: 2022-03-30
Filing date: 2022-03-30
Publication date: 2023-02-14
Anticipated expiration: 2032-03-30

Abstract

The utility model discloses a photovoltaic module bending detection device, which comprises a hollow case and a case door arranged on the front wall of the case, wherein a lower clamping plate is arranged in the inner cavity of the case in a sliding manner, the lower end of the lower clamping plate is fixedly connected to the telescopic end of a lifting cylinder, the lifting cylinder is vertically and fixedly arranged on the inner bottom wall of the case, an upper clamping plate matched with the lower clamping plate is arranged above the lower clamping plate in a sliding manner, and a plurality of elastic telescopic rods are connected between the upper end of the upper clamping plate and the inner top wall of the case; the inner connecting plates are vertically and fixedly connected to the side walls of the front side and the rear side of the lower clamping plate, and the outer interlocking plates matched with the inner connecting plates are vertically arranged on the front side and the rear side of the upper clamping plate. The utility model relates to a rationally, compact structure, very big improvement photovoltaic module buckle the degree of automation that detects to having improved the reliability that photovoltaic module buckled the detection greatly, having guaranteed the stability of photovoltaic module centre gripping, the effectual comprehensiveness that improves photovoltaic module and buckle the detection.

Description

Photovoltaic module detection device that buckles

Technical Field

The utility model relates to a photovoltaic module processing equipment technical field especially relates to a photovoltaic module detection device that buckles.

Background

The single solar cell can not be directly used as a power supply, a plurality of single cells are required to be connected in series, in parallel and tightly packaged into a module as the power supply, the photovoltaic module is a core part in a solar power generation system and is also the most important part in the solar power generation system, the photovoltaic module has the function of converting solar energy into electric energy or sending the electric energy into a storage battery for storage, and in order to ensure the quality of the photovoltaic module, the photovoltaic module needs to be subjected to bending detection

Through retrieval, patent application No. cn201821987033.X discloses an automatic detection device for a photovoltaic module, which comprises a detection platform and a carrying mechanism; the detection platform is provided with a light source assembly, a detection support frame and a display device in an arrangement manner along the upper-lower direction; the detection support frame is used for placing a photovoltaic assembly; an imaging amplification part is also arranged between the detection support frame and the display device; the area of the imaging amplification part is larger than that of the photovoltaic module; the carrying mechanism comprises a mechanical arm and a moving device; the moving device is rotationally connected with the mechanical arm; the moving device comprises a vertical driver and a horizontal driver; the free end of the manipulator is provided with an adsorption part; the carrying mechanism also comprises a material groove and a finishing area; the trough and the finishing area are arranged along the horizontal direction. Through this technical scheme, can improve photovoltaic module automatic checkout device's detection efficiency and be convenient for more that the measurement personnel detect.

The device can not effectively bend and detect the photovoltaic module, can not automatically clamp the photovoltaic module, has poor reliability of bending detection, has small coverage range of detection, and can not effectively adapt to the photovoltaic modules of different models.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving and exist among the prior art and can not effectually buckle the detection to photovoltaic module, can not carry out the centre gripping to photovoltaic module automatically, buckle the reliability that detects simultaneously relatively poor, the coverage that detects is less, can not effectual adaptation different model photovoltaic module's shortcoming, and the photovoltaic module detection device that buckles that proposes.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a photovoltaic module bending detection device comprises a case with a hollow interior and a case door arranged on the front wall of the case, wherein a lower clamping plate is arranged in the inner cavity of the case in a sliding mode, the lower end of the lower clamping plate is fixedly connected to the telescopic end of a lifting cylinder, the lifting cylinder is vertically and fixedly installed on the inner bottom wall of the case, a matched upper clamping plate is arranged above the lower clamping plate in a sliding mode, and a plurality of elastic telescopic rods are connected between the upper end of the upper clamping plate and the inner top wall of the case; equal vertical fixedly connected with in-connection movable plate on the lateral wall of both sides around the grip block down, go up the equal vertical outer interlock board that is equipped with in-connection movable plate assorted in both sides around the grip block, impartial distance is equipped with the tooth on the lateral wall of one side that in-connection movable plate and outer interlock board are close, both sides all rotate through the support around the quick-witted incasement diapire install with tooth assorted synchro gear, and the tooth is equallyd divide do not mesh with corresponding synchro gear mutually, the vertical symmetrical fixed mounting in inner chamber both sides of machine case has the slide bar, and equal slidable mounting has the screw thread slider on the slide bar, and the equal sliding sleeve in both sides is equipped with fixed sleeve about the slide bar, and fixed sleeve is fixed mounting both sides about the screw thread slider respectively, equal sliding connection has the slide on the fixed sleeve, and the one side that the slide is close to quick-witted case inner chamber all is equipped with the centre gripping arm, and the centre gripping arm other end all rotates and is connected with the grip block, the vertical magnetic force spring that inlays in the screw thread slider, and magnetic force spring both ends are fixed connection respectively on the lateral wall of slide.

Preferably, the side walls of the lower clamping plate and the upper clamping plate close to one side are respectively paved with an anti-skid pad, and the side wall of the clamping block close to one side is also paved with an anti-skid pad.

Preferably, the double-screw bolts are installed in the two sides of the inner cavity of the case in a vertical symmetrical mode, are respectively in sliding threaded connection with the corresponding threaded sliders, extend upwards to penetrate through the top wall of the case, are fixedly sleeved with driven synchronizing wheels, are connected with driving synchronizing wheels through belts, a driving chamber is arranged on the top wall of the case, and a servo motor used for driving the driving synchronizing wheels is vertically and fixedly installed on the top wall of the driving chamber.

Preferably, the drive chamber is equipped with inside hollow gear box, and a pair of intermeshing's first connecting gear is installed to gear box internal rotation, and the equal both sides of the center pin of first connecting gear extend the lateral wall that runs through gear box and be equipped with and be massive joint public head about to, and the equal joint of joint public head has the female mouth of joint, and wherein the female mouth of joint that is located the downside is coaxial fixed mounting respectively in the center pin upper end of initiative synchronizing wheel, and one of them is located the coaxial fixed connection of the female mouth of joint of upside on servo motor's output.

More preferably, the lateral walls of the two sides of the clamping male head are provided with clamping grooves, and the clamping female port is internally provided with a clamping elastic sheet matched with the clamping grooves.

More preferably, still the symmetry rotates in the gear box and is equipped with the second interlock gear corresponding with the initiative synchronizing wheel, and second interlock gear engagement has same intermediate gear, and intermediate gear rotates and installs on the gear box inner wall, the center pin of second interlock gear all extends the lateral wall that runs through the gear box and is equipped with the joint public head to both sides from top to bottom, horizontal installation has electronic slide rail on the both sides inner wall of driver's room, and equal slidable mounting has the slider in the electronic slide rail, and the slider is fixed mounting respectively on the lateral wall of the both sides of gear box.

Compared with the prior art, the beneficial effects of the utility model are that:

1. in the utility model, the lower clamping plate and the upper clamping plate are driven by the synchronous gear to synchronously move to clamp the middle part of the photovoltaic component, so that the two sides of the photovoltaic component can be conveniently bent, and the detection effect of the photovoltaic component is improved;

2. in the utility model, the clamping block is driven by the magnetic spring to automatically clamp the two sides of the photovoltaic module, and the stud is matched to drive the sliding of the threaded slider to automatically carry out bending detection on the photovoltaic module, so that the automation degree of the bending detection is improved, and the clamping block is matched to rotate to ensure the complete lamination of the clamping block and the photovoltaic module, thereby greatly improving the stability of the clamping of the photovoltaic module;

3. the utility model discloses in, drive the gear box through electronic slide rail and slide, drive the meshing respectively of first interlock gear and second interlock gear and initiative synchronizing wheel, control photovoltaic module's syntropy or reverse buckling, very big improvement photovoltaic module buckle the comprehensive nature that detects.

The utility model relates to a rationally, compact structure, very big improvement photovoltaic module buckle the degree of automation that detects to having improved photovoltaic module greatly and having buckled the reliability that detects, having guaranteed the stability of photovoltaic module centre gripping, the effectual comprehensiveness that improves photovoltaic module and buckle the detection.

Drawings

Fig. 1 is a schematic view of an appearance structure of a photovoltaic module bending detection device provided by the present invention;

fig. 2 is a schematic front structural view of a photovoltaic module bending detection device provided by the present invention;

fig. 3 is a schematic side view of the bending detection device for a photovoltaic module according to the present invention;

fig. 4 is a schematic structural view of a gear box of the bending detection device for a photovoltaic module according to the present invention;

fig. 5 is the utility model provides a female mouthful of schematic structure of photovoltaic module detection device's joint of buckling.

In the figure: the device comprises a case 1, a box door 2, a lower clamping plate 3, an inner linkage plate 31, an upper clamping plate 4, an outer linkage plate 41, teeth 5, a synchronous gear 6, a lifting cylinder 7, an elastic telescopic rod 8, a stud 9, a threaded slider 10, a sliding rod 11, a fixed sleeve 12, a sliding seat 13, a magnetic spring 14, a clamping block 15, a driven synchronous wheel 16, a driving synchronous wheel 17, a driving chamber 18, a gear box 19, a slider 20, an electric sliding rail 21, a first linkage gear 22, a second linkage gear 23, an intermediate gear 24, a clamping male head 25, a clamping female port 26 and a servo motor 27.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Example one

Referring to fig. 1-5, a photovoltaic module bending detection device comprises a case 1 with a hollow interior and a case door 2 arranged on the front wall of the case 1, wherein a lower clamping plate 3 is arranged in an inner cavity of the case 1 in a sliding manner, the lower end of the lower clamping plate 3 is fixedly connected to the telescopic end of a lifting cylinder 7, the lifting cylinder 7 is vertically and fixedly arranged on the inner bottom wall of the case 1, a matched upper clamping plate 4 is arranged above the lower clamping plate 3 in a sliding manner, a plurality of elastic telescopic rods 8 are connected between the upper end of the upper clamping plate 4 and the inner top wall of the case 1, the lifting cylinder 7 drives the lower clamping plate 3 to move to cooperate with the upper clamping plate 4 to clamp a photovoltaic module, and the photovoltaic module is convenient to bend and detect; the inner connecting plates 31 are vertically and fixedly connected to the side walls of the front side and the rear side of the lower clamping plate 3, the outer interlocking plates 41 matched with the inner connecting plates 31 are vertically arranged on the front side and the rear side of the upper clamping plate 4, teeth 5 are equidistantly arranged on the side walls of the inner connecting plates 31 and the outer interlocking plates 41 on the side close to each other, synchronous gears 6 matched with the teeth 5 are rotatably arranged on the front side and the rear side of the inner bottom wall of the case 1 through supports, the teeth 5 are respectively engaged with the corresponding synchronous gears 6, the upper clamping plate 4 is driven to move downwards when the lower clamping plate 3 moves upwards through the synchronous gears 6, the photovoltaic module is conveniently clamped, the clamping effect on the photovoltaic module is ensured, the bending detection effect is ensured, sliding rods 11 are vertically and symmetrically arranged on the two sides of the inner cavity of the case 1, equal slidable mounting has screw slider 10 on slide bar 11, the equal sliding sleeve in both sides is equipped with fixed sleeving 12 about slide bar 11, fixed sleeving 12 is fixed mounting in the upper and lower both sides of screw slider 10 respectively, equal sliding connection has slide 13 on fixed sleeving 12, one side that slide 13 is close to quick-witted case 1 inner chamber all is equipped with the centre gripping arm, the centre gripping arm other end all rotates and is connected with grip block 15, follow photovoltaic module and rotate when buckling and detecting, guarantee with photovoltaic module's laminating completely, guarantee the reliability that photovoltaic module buckles and detect, vertical the inlaying is equipped with magnetic spring 14 in the screw slider 10, magnetic spring 14 both ends difference fixed connection is on the lateral wall of slide 13, drive slide 13 through magnetic spring 14 and remove, cooperation grip block 15 carries out the centre gripping to photovoltaic module automatically.

In this embodiment, as shown in fig. 2 and 3, the side walls of the side close to the lower clamping plate 3 and the side close to the upper clamping plate 4 are respectively paved with the anti-slip mat, and the side wall of the side close to the clamping block 15 is also paved with the anti-slip mat, so that the bending detection effect of the photovoltaic module is improved, and the clamping instability is avoided.

In this embodiment, as shown in fig. 2, the equal vertical symmetry in machine case 1 inner chamber both sides installs double-screw bolt 9, and double-screw bolt 9 respectively with corresponding screw slider 10 slip threaded connection, double-screw bolt 9 all upwards extends the roof that runs through machine case 1 and fixed cover is equipped with driven synchronizing wheel 16, driven synchronizing wheel 16 is connected with initiative synchronizing wheel 17 through the belt, be equipped with drive chamber 18 on the roof of machine case 1, vertical fixed mounting has servo motor 27 that is used for driving initiative synchronizing wheel 17 on the roof of drive chamber 18, drive double-screw bolt 9 through servo motor 27 and rotate, it slides to drive screw slider 10, carry out automatic detection of buckling to photovoltaic module.

In this embodiment, grip block 3 rises under driving through lift cylinder 7 to cooperation synchronizing gear 6 drives grip block 4 and moves down, carries out the centre gripping to photovoltaic module, and cooperation magnetic spring 14 drives grip block 15 and carries out the centre gripping to photovoltaic module's both sides, and after the centre gripping was accomplished, start servo motor 27 and drive double-screw bolt 9 and rotate, drives the upper and lower slip of screw slider 10, buckles to photovoltaic module's both sides, guarantees photovoltaic module's the detection effect of buckling.

Example two

Referring to fig. 1 to 5, in this embodiment, basically the same as the first embodiment, it is more preferable that the driving chamber 18 is provided with a gear box 19 with a hollow interior, a pair of first coupling gears 22 engaged with each other is rotatably installed in the gear box 19, a central shaft of each of the first coupling gears 22 extends upward and downward through a sidewall of the gear box 19 and is provided with a block-shaped male clamping head 25, the male clamping heads 25 are respectively clamped with female clamping ports 26, wherein the female clamping ports 26 located on the lower side are respectively and coaxially and fixedly installed on the upper end of the central shaft of the driving synchronizing wheel 17, one of the female clamping ports 26 located on the upper side is coaxially and fixedly connected to an output end of the servo motor 27, the two studs 9 are driven to synchronously rotate by the engagement of the first coupling gears 22, so as to perform bending detection on the photovoltaic module, and improve the bending detection effect of the photovoltaic module.

In this embodiment, as shown in fig. 2-5, the side walls of both sides of the male clamping head 25 are provided with clamping grooves, and the female clamping opening 26 is provided with a clamping elastic sheet matched with the clamping grooves, so as to improve the stability of clamping.

In this embodiment, as shown in fig. 2 to 5, a second interlocking gear 23 corresponding to the driving synchronizing wheel 17 is further symmetrically and rotatably disposed in the gear box 19, the second interlocking gear 23 is engaged with a same intermediate gear 24, the intermediate gear 24 is rotatably mounted on an inner wall of the gear box 19, a central axis of the second interlocking gear 23 extends upward and downward through side walls of the gear box 19 and is provided with a male snap-in connector 25, electric slide rails 21 are horizontally mounted on inner walls of two sides of the driving chamber 18, slide blocks 20 are slidably mounted in the electric slide rails 21, the slide blocks 20 are respectively and fixedly mounted on side walls of two sides of the gear box 19, the gear box 19 is driven to slide by the electric slide rails 21, the first interlocking gear 22 and the second interlocking gear 23 are controlled to be respectively snap-connected with the driving synchronizing wheel 17 and the servo motor 27, so as to conveniently control rotation in the same direction and reverse direction of the studs 9, and control bending of the photovoltaic module during bending detection, thereby improving comprehensiveness of bending detection of the photovoltaic module.

Above, only be the embodiment of the preferred of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be included in the protection scope of the present invention.

Claims

1. A photovoltaic module bending detection device comprises a case (1) with a hollow interior and a case door (2) arranged on the front wall of the case (1), and is characterized in that a lower clamping plate (3) is arranged in the inner cavity of the case (1) in a sliding mode, the lower end of the lower clamping plate (3) is fixedly connected to the telescopic end of a lifting cylinder (7), the lifting cylinder (7) is vertically and fixedly installed on the inner bottom wall of the case (1), a matched upper clamping plate (4) is arranged above the lower clamping plate (3) in a sliding mode, and a plurality of elastic telescopic rods (8) are connected between the upper end of the upper clamping plate (4) and the inner top wall of the case (1);

equal vertical fixedly connected with in-connection movable plate (31) on the lateral wall of both sides around grip block (3) down, go up the equal vertical both sides of front and back of grip block (4) be equipped with in-connection movable plate (31) assorted outer trace board (41), impartial distance is equipped with tooth (5) on the lateral wall of the close one side of in-connection movable plate (31) and outer trace board (41), both sides all rotate through the support around the diapire in quick-witted case (1) install with tooth (5) assorted synchro gear (6), and tooth (5) are equallyd divide do not mesh with corresponding synchro gear (6), the vertical symmetrical fixed mounting in inner chamber both sides of quick-witted case (1) has slide bar (11), equal slidable mounting has screw slider (10) on slide bar (11), the equal slidable mounting in both sides is equipped with fixed sleeve pipe (12) about slide bar (11), fixed sleeve pipe (12) respectively fixed mounting in the upper and lower both sides of screw slider (10), equal slidable connection has slide (13) on fixed sleeve pipe (12), one side that one side (13) are close to inner chamber of slide bar (1) all is equipped with the centre gripping arm, the other end of centre gripping arm all rotates the magnetic force spring and is connected with screw slider (15) on two vertical insertes (14) the slide block (14), fixed spring (14) respectively.

2. The photovoltaic module bending detection device according to claim 1, wherein anti-slip pads are laid on the side walls of the lower clamping plate (3) and the upper clamping plate (4) at the close sides, and anti-slip pads are also laid on the side walls of the clamping blocks (15) at the close sides.

3. The photovoltaic module bending detection device according to claim 1, wherein studs (9) are vertically and symmetrically installed on two sides of an inner cavity of the case (1), the studs (9) are respectively connected with corresponding threaded sliders (10) in a sliding and threaded manner, the studs (9) extend upwards to penetrate through a top wall of the case (1) and are fixedly sleeved with driven synchronizing wheels (16), the driven synchronizing wheels (16) are connected with driving synchronizing wheels (17) through belts, a driving chamber (18) is arranged on the top wall of the case (1), and a servo motor (27) for driving the driving synchronizing wheels (17) is vertically and fixedly installed on the top wall of the driving chamber (18).

4. The photovoltaic module bending detection device according to claim 3, wherein the drive chamber (18) is provided with a gear box (19) with a hollow interior, a pair of first linkage gears (22) meshed with each other is rotatably mounted in the gear box (19), the central shaft of each first linkage gear (22) extends through the side wall of the gear box (19) from the upper side to the lower side and is provided with a block-shaped clamping male head (25), the clamping male heads (25) are all clamped with clamping female ports (26), the clamping female ports (26) on the lower side are respectively and coaxially and fixedly mounted at the upper end of the central shaft of the driving synchronizing wheel (17), and one of the clamping female ports (26) on the upper side is coaxially and fixedly connected to the output end of the servo motor (27).

5. The photovoltaic module bending detection device according to claim 4, wherein clamping grooves are formed in side walls of two sides of the clamping male head (25), and clamping elastic pieces matched with the clamping grooves are arranged in the clamping female port (26).

6. The photovoltaic module bending detection device according to claim 4, wherein a second linkage gear (23) corresponding to the driving synchronizing wheel (17) is symmetrically arranged in the gear box (19) in a rotating mode, the second linkage gear (23) is meshed with a same intermediate gear (24), the intermediate gear (24) is rotatably arranged on the inner wall of the gear box (19), a central shaft of the second linkage gear (23) extends upwards and downwards on two sides and penetrates through the side wall of the gear box (19) and is provided with a clamping male head (25), electric sliding rails (21) are horizontally arranged on the inner walls of two sides of the driving chamber (18), sliding blocks (20) are slidably arranged in the electric sliding rails (21), and the sliding blocks (20) are fixedly arranged on the side walls of two sides of the gear box (19) respectively.