CN218477143U - Annular production line for automobile bumpers - Google Patents
Annular production line for automobile bumpers Download PDFInfo
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- CN218477143U CN218477143U CN202123403470.7U CN202123403470U CN218477143U CN 218477143 U CN218477143 U CN 218477143U CN 202123403470 U CN202123403470 U CN 202123403470U CN 218477143 U CN218477143 U CN 218477143U
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Abstract
The utility model discloses an automobile bumper annular production line, including base, switch board, adjustable shelf, fetal membrane, go up work or material rest, a actuating mechanism, punching device, loading attachment and welding set. An annular workbench is arranged on the base, and the movable frames are matched and can be movably arranged on the annular workbench back and forth around the annular workbench, and the movable frames are arranged at intervals; the moulding bed is arranged on the movable frame and moves back and forth along with the movable frame; this go up work or material rest setting on the activity machine and along with the activity of adjustable shelf back and forth, the fetal membrane that corresponds also has more stations for a plurality of on making same production line with last work or material rest, can realize the processing to a plurality of bumpers simultaneously, when installing the bumper on the fetal membrane or tearing down from the fetal membrane, it can not influence the processing of bumper on other stations, the automatic feeding of bumper accessory can be realized to loading attachment's use simultaneously, replace current artifical material loading, degree of automation is also higher.
Description
Technical Field
The utility model belongs to the technical field of the bumper processing technique and specifically relates to indicate an automobile bumper annular production line.
Background
With the continuous improvement of living standard of people, automobiles become the most common transportation means for each family, and an automobile bumper is one of automobile external decoration parts and is a safety device for absorbing and slowing external impact force and protecting the front and the rear parts of an automobile body; with the development of the automobile industry and the extensive application of engineering plastics in the automobile industry, automobile bumpers are also moving to the way of innovation as an important safety device, and the processing mode of bumpers is also continuously improved along with the increase of user requirements.
Current car bumper production line adds man-hour and generally adopts single station, the manual work is installed the bumper and is then driven the tool bit through the robotic arm and punch a hole respectively and weld process, still need the manual work to place accessories such as radar support and weld process after targetting in place simultaneously, not only degree of automation is not high, the cost of labor is big, and machining efficiency is lower, when the manual work is with the bumper dismouting on the fetal membrane, the arm just can't carry out the processing operation to the bumper, comparatively time-wasting cost, therefore, it is necessary to make further improvement to current bumper production line structure.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model discloses to the disappearance that prior art exists, its main objective provides an automobile bumper annular production line, and it has an annular workstation through having on the base, and adjustable shelf, fetal membrane and last work or material rest are a plurality of that correspond the setting for have more stations on the same production line, greatly improved machining efficiency, the function of automatic installation accessory is realized to the loading attachment of cooperation simultaneously, improves degree of automation, further promoted machining efficiency, and reduced the cost of labor.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an annular production line for automobile bumpers comprises a base, a control cabinet, a movable frame, a tire membrane, a feeding frame, a first driving mechanism, a punching device, a feeding device and a welding device; the base is provided with an annular workbench; the control cabinet is arranged beside the base; the movable frames can be movably arranged on the annular workbench back and forth around the annular workbench, and the movable frames are distributed at intervals; the moulding bed is arranged on the movable frame and moves back and forth along with the movable frame; the feeding frame is arranged on the movable frame and moves back and forth along with the movable frame, a plurality of corresponding tire membranes and feeding frames are also arranged, and each movable frame is correspondingly provided with one tire membrane and one feeding frame; the first driving mechanism is arranged on the base and drives the movable frame to move back and forth, and the first driving mechanism is connected with the control cabinet; the punching device, the feeding device and the welding device are all arranged beside the side of the base and arranged around the annular workbench in sequence, and the punching device, the feeding device and the welding device are all connected with the control cabinet.
As a preferred scheme, a fence is arranged on the periphery of the base, and the control cabinet, the movable frame, the moulding bed, the feeding frame, the first driving mechanism, the punching device, the feeding device and the welding device are all arranged in the fence.
As a preferable scheme, an annular first slide rail is arranged on the annular workbench, the movable frame is slidably mounted on the first slide rail and moves back and forth along the first slide rail, and the movable frame is pushed by the first driving mechanism to move back and forth.
As a preferred scheme, a second slide rail is arranged on the movable frame, a slide block matched with the second slide rail is arranged on the feeding frame, the feeding frame moves back and forth along the second slide rail under the driving of a second driving mechanism through the matching of the slide block and the second slide rail, and the second driving mechanism is arranged on the base and connected with the control cabinet.
Preferably, the second driving mechanism is an air cylinder.
As a preferred scheme, the first driving mechanism comprises a bracket, a motor, a screw rod and a connecting rod, the bracket is arranged on the base, the motor is arranged on the bracket and connected with the control cabinet, and the screw rod is arranged at the output end of the motor and driven by the motor to rotate back and forth; the connecting rod is sleeved on the screw rod and moves back and forth along the screw rod under the driving of the screw rod, the upper end of the connecting rod is provided with a connector matched with the movable frame, and the movable frame moves back and forth under the driving of the connecting rod.
As a preferred scheme, the punching device comprises a first controller, a die cutter magazine, a punching tool bit and a first mechanical arm; the first controller is arranged on the base and connected with the control cabinet, the die cutter tool magazine is arranged on the base and located beside the annular workbench, the punching tool bit is arranged on the die cutter tool magazine in a pick-and-place mode, a first connecting portion connected with the free end of the first mechanical arm is arranged on the punching tool bit, the first mechanical arm is arranged beside the die cutter tool magazine and the annular workbench and connected with the first controller, and the free end of the first mechanical arm moves back and forth between the die cutter tool magazine and the fetal membrane.
Preferably, the punching devices are two and are sequentially arranged along the outer side of the annular workbench.
As a preferred scheme, the feeding device comprises a second controller, a feeding head library, a feeding head and a second mechanical arm; the second controller is arranged on the base and connected with the control cabinet, and the feeding head warehouse is arranged on the base and positioned beside the annular workbench; the feeding head is arranged on the feeding head warehouse in a pick-and-place mode, and a second connecting part connected with the free end of the second mechanical arm is arranged on the feeding head; the second mechanical arm is arranged beside the feeding head warehouse and the annular workbench and connected with the second controller, and the free end of the second mechanical arm moves back and forth among the feeding head warehouse, the feeding frame and the tire membrane.
As a preferred scheme, the welding device comprises a third controller, a welding head library, a welding head and a third mechanical arm; the third controller is arranged on the base and connected with the control cabinet, and the welding head library is arranged on the base and positioned beside the annular workbench; the welding head is arranged on the welding head library in a pick-and-place manner, and a third connecting part connected with the free end of the third mechanical arm is arranged on the welding head; the third mechanical arm is arranged beside the welding head bank and the annular workbench and is connected with a third controller, and the free end of the third mechanical arm moves back and forth between the welding head bank and the fetal membrane.
Compared with the prior art, the utility model obvious advantage and beneficial effect have, particularly, can know by above-mentioned technical scheme:
an annular workbench is arranged on the base, and the movable frames are matched and can be movably arranged on the annular workbench back and forth around the annular workbench, and the movable frames are arranged at intervals; the moulding bed is arranged on the movable frame and moves back and forth along with the movable frame; this go up work or material rest setting on the activity machine and along with the activity of adjustable shelf back and forth, the fetal membrane that corresponds also has more stations for a plurality of on making same production line with last work or material rest, can realize the processing to a plurality of bumpers simultaneously, when installing the bumper on the fetal membrane or tearing down from the fetal membrane, it can not influence the processing of bumper on other stations, a large amount of time cost has been saved, the automatic feeding of bumper accessory can be realized to loading attachment's use simultaneously, replace current artifical material loading, the labor cost has not only been saved, degree of automation is also higher.
To illustrate the structural features and functions of the present invention more clearly, the present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention;
fig. 2 is a schematic perspective view of a first robot according to a preferred embodiment of the present invention;
fig. 3 is a schematic perspective view of a die cutter magazine according to a preferred embodiment of the present invention;
fig. 4 is a schematic perspective view of the feeding head magazine according to the preferred embodiment of the present invention;
FIG. 5 is a schematic perspective view of a soldering tip library according to a preferred embodiment of the present invention;
FIG. 6 is a partial assembly view of the preferred embodiment of the present invention;
fig. 7 is a schematic perspective view of a first driving mechanism according to a preferred embodiment of the present invention;
fig. 8 is another partial assembly view of the preferred embodiment of the present invention.
The attached drawings indicate the following:
10. base 11, annular workstation
12. Fence 13 and first slide rail
20. Control cabinet 30 and movable frame
31. Second slide rail 40, fetal membrane
50. Feeding frame 51 and sliding block
52. Second drive mechanism 60 and first drive mechanism
61. Support 62 and motor
63. Screw rod 64 and connecting rod
65. Connector 70 and punching device
71. First controller 72 and die cutter magazine
73. Punch tool bit 731, first connecting portion
74. First mechanical arm 80 and feeding device
81. Controller 82 and feeding head warehouse
83. Feeding head 831 and second connecting part
84. Second mechanical arm 90 and welding device
91. Third controller 92 and bonding head library
93. Bonding head 931, third connecting part
94. And a third mechanical arm.
Detailed Description
Referring to fig. 1 to 8, the detailed structure of the preferred embodiment of the present invention is shown, which includes a base 10, a control cabinet 20, a movable frame 30, a molding bed 40, a feeding frame 50, a first driving mechanism 60, a punching device 70, a feeding device 80, and a welding device 90.
The base 10 has a ring-shaped worktable 11 thereon; in this embodiment, a fence 12 is disposed on the periphery of the base 10, and the control cabinet 20, the movable frame 30, the molding bed 40, the feeding frame 50, the first driving mechanism 60, the punching device 70, the feeding device 80, and the welding device 90 are disposed in the fence 12; an annular first slide rail 13 is arranged on the annular workbench 11.
The control cabinet 20 is disposed at a side of the base 10.
The movable frames 30 can be movably arranged on the annular workbench 11 back and forth around the annular workbench 11, and the movable frames 30 are arranged at intervals; in this embodiment, the movable frame 30 is slidably mounted on the first slide rail 13 and moves back and forth along the first slide rail 13, and the movable frame 30 is pushed by the first driving mechanism 60 to move back and forth; the movable frame 30 is provided with a second slide rail 31.
The tire membrane 40 is arranged on the movable frame 30 and moves back and forth along with the movable frame 30, and the tire membrane 40 is used for clamping the bumper clamp; the feeding frame 50 is arranged on the movable frame 30 and moves back and forth along with the movable frame 30, the feeding frame 50 is used for placing accessories such as radar supports, the number of the corresponding tire membranes 40 and the number of the feeding frames 50 are also multiple, and each movable frame 30 is correspondingly provided with one tire membrane 40 and one feeding frame 50; in this embodiment, the feeding frame 50 is provided with a sliding block 51 engaged with the second sliding rail 31, the feeding frame 50 moves back and forth along the second sliding rail 31 under the driving of a second driving mechanism 52 through the engagement between the sliding block 51 and the second sliding rail 31, and the second driving mechanism 52 is arranged on the base 10 and connected to the control cabinet 20; the second driving mechanism 52 is a cylinder.
The first driving mechanism 60 is arranged on the base 10 and drives the movable frame 30 to move back and forth, and the first driving mechanism 60 is connected with the control cabinet 20; in this embodiment, the first driving mechanism 60 includes a bracket 61, a motor 62, a screw 63 and a connecting rod 64, the bracket 61 is disposed on the base 10, the motor 62 is disposed on the bracket 61 and connected to the control cabinet 20, the screw 63 is disposed at an output end of the motor 62 and driven by the motor 62 to rotate back and forth; the connecting rod 64 is sleeved on the screw rod 63 and moves back and forth along the screw rod 63 under the driving of the screw rod 63, the upper end of the connecting rod 64 is provided with a connecting head 65 matched with the movable frame 30, and the movable frame 30 moves back and forth under the driving of the connecting rod 64.
The punching device 70, the feeding device 80 and the welding device 90 are all arranged beside the base 10 and arranged around the annular workbench 11 in sequence, and the punching device 70, the feeding device 80 and the welding device 90 are all connected with the control cabinet 20.
In this embodiment, the punching device 70 includes a first controller 71, a die cutter magazine 72, a punching head 73, and a first robot arm 74; the first controller 71 is arranged on the base 10 and connected with the control cabinet 20, the die cutter tool magazine 72 is arranged on the base 10 and located beside the annular workbench 11, the punching tool bit 73 is arranged on the die cutter tool magazine 72 in a removable manner, the punching tool bit 73 is provided with a first connecting part 731 connected with the free end of a first mechanical arm 74, the first mechanical arm 74 is arranged beside the die cutter tool magazine 72 and the annular workbench 11 and connected with the first controller 71, and the free end of the first mechanical arm 74 moves back and forth between the die cutter tool magazine 72 and the fetal membrane 40; the punching devices 70 are two and are sequentially arranged along the outer side of the ring table 11.
The feeding device 80 comprises a second controller 81, a feeding head library 82, a feeding head 83 and a second mechanical arm 84; the second controller 81 is arranged on the base 10 and connected with the control cabinet 20, and the feeding head storeroom 82 is arranged on the base 10 and beside the annular workbench 11; the feeding head 83 is arranged on the feeding head warehouse 82 in a manner of taking and placing, and a second connecting part 831 connected with the free end of the second mechanical arm 84 is arranged on the feeding head 83; the second mechanical arm 84 is arranged beside the feeding head warehouse 82 and the annular workbench 11 and connected with the second controller 81, and the free end of the second mechanical arm 84 moves back and forth among the feeding head warehouse 82, the feeding frame 50 and the molding bed 40.
The welding device 90 comprises a third controller 91, a welding head library 92, a welding head 93 and a third mechanical arm 94; the third controller 91 is arranged on the base 10 and connected with the control cabinet 20, and the welding head library 92 is arranged on the base 10 and beside the annular workbench 11; the welding head 93 is arranged on the welding head library 92 in a pick-and-place manner, and a third connecting part 931 connected with the free end of the third mechanical arm 94 is arranged on the welding head 93; the third robot arm 94 is disposed beside the bonding head bank 92 and the annular table 11 and connected to the third controller 91, and a free end of the third robot arm 94 is moved back and forth between the bonding head bank 92 and the green film 40.
Detailed description the working principle of the present embodiment is as follows:
during working, a bumper is firstly placed on the tire membrane 40 from a feeding station of the annular workbench 11, the radar support is placed on the feeding frame 50, then the control cabinet 20 drives the first driving mechanism 60 to work, so that the first driving mechanism 60 drives the movable frame 30 to move to the punching devices 70 along the annular workbench 11, at this time, the first mechanical arms 74 of the two punching devices 70 move to the feeding device 80 in sequence under the control of the first controller 71 by driving the punching tool bits 73 on the punching tool magazine 72, after punching is completed, the first driving mechanism 60 continues to drive the movable frame 30 to move backwards to the feeding device 80, then the second mechanical arm 84 drives the feeding head 83 of the feeding head magazine 82 to sequentially mount the bumper supports on the feeding frame 50 into corresponding positions of the bumper by driving the feeding head 83 of the feeding head magazine 82, then the first driving mechanism 60 drives the movable frame 30 to move to the welding device 90 along the annular workbench 11, at this time, the third mechanical arm 94 drives the radar support 91 in the lower control station 92 of the third manipulator 91 to drive the radar support to be fixed to the lower working station of the annular workbench 11, and then the bumper support is driven by the welding head 93 to complete the manual welding process of the bumper support by the welding station 11.
The utility model discloses a design focus lies in: an annular workbench is arranged on the base, and a plurality of movable frames are arranged on the annular workbench at intervals in a manner of matching with the movable frames and moving back and forth around the annular workbench; the moulding bed is arranged on the movable frame and moves back and forth along with the movable frame; this go up work or material rest setting on the activity machine and along with the activity of adjustable shelf back and forth, the fetal membrane that corresponds also has more stations for a plurality of on making same production line with last work or material rest, can realize the processing to a plurality of bumpers simultaneously, when installing the bumper on the fetal membrane or tearing down from the fetal membrane, it can not influence the processing of bumper on other stations, a large amount of time cost has been saved, the automatic feeding of bumper accessory can be realized to loading attachment's use simultaneously, replace current artifical material loading, the labor cost has not only been saved, degree of automation is also higher.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any slight modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides an annular production line of car bumper which characterized in that: the device comprises a base, a control cabinet, a movable frame, a moulding bed, a feeding frame, a first driving mechanism, a punching device, a feeding device and a welding device; the base is provided with an annular workbench; the control cabinet is arranged beside the base; the movable frames can be movably arranged on the annular workbench back and forth around the annular workbench, and the movable frames are distributed at intervals; the moulding bed is arranged on the movable frame and moves back and forth along with the movable frame; the feeding frame is arranged on the movable frame and moves back and forth along with the movable frame, a plurality of corresponding tire membranes and a plurality of feeding frames are arranged, and each movable frame is correspondingly provided with a tire membrane and a feeding frame; the first driving mechanism is arranged on the base and drives the movable frame to move back and forth, and the first driving mechanism is connected with the control cabinet; the punching device, the feeding device and the welding device are all arranged beside the side of the base and arranged around the annular workbench in sequence, and the punching device, the feeding device and the welding device are all connected with the control cabinet.
2. The automotive bumper ring production line according to claim 1, characterized in that: the periphery of the base is provided with a fence, and the control cabinet, the movable frame, the moulding bed, the feeding frame, the first driving mechanism, the punching device, the feeding device and the welding device are all arranged in the fence.
3. The automotive bumper ring production line according to claim 1, characterized in that: the annular workbench is provided with an annular first slide rail, the movable frame is slidably mounted on the first slide rail and moves back and forth along the first slide rail, and the movable frame is pushed by the first driving mechanism to move back and forth.
4. The automotive bumper ring production line according to claim 1, characterized in that: the movable frame is provided with a second slide rail, the feeding frame is provided with a slide block matched with the second slide rail, the feeding frame moves back and forth along the second slide rail under the driving of a second driving mechanism through the matching of the slide block and the second slide rail, and the second driving mechanism is arranged on the base and connected with the control cabinet.
5. The automotive bumper ring production line according to claim 4, characterized in that: the second driving mechanism is a cylinder.
6. The automotive bumper ring production line according to claim 1, characterized in that: the first driving mechanism comprises a support, a motor, a screw rod and a connecting rod, the support is arranged on the base, the motor is arranged on the support and connected with the control cabinet, and the screw rod is arranged at the output end of the motor and driven by the motor to rotate back and forth; the connecting rod is sleeved on the screw rod and moves back and forth along the screw rod under the driving of the screw rod, the upper end of the connecting rod is provided with a connector matched with the movable frame, and the movable frame moves back and forth under the driving of the connecting rod.
7. The automotive bumper ring production line according to claim 1, characterized in that: the punching device comprises a first controller, a punching tool magazine, a punching tool bit and a first mechanical arm; the first controller is arranged on the base and connected with the control cabinet, the punching tool magazine is arranged on the base and located beside the annular workbench, the punching tool bit can be arranged on the punching tool magazine in a pick-and-place mode, a first connecting portion connected with the free end of the first mechanical arm is arranged on the punching tool bit, the first mechanical arm is arranged beside the punching tool magazine and the annular workbench and connected with the first controller, and the free end of the first mechanical arm moves back and forth between the punching tool magazine and the fetal membrane.
8. The automotive bumper ring production line according to claim 1, characterized in that: the punching devices are two and are sequentially arranged along the outer side of the annular workbench.
9. The automotive bumper ring production line according to claim 1, characterized in that: the feeding device comprises a second controller, a feeding head library, a feeding head and a second mechanical arm; the second controller is arranged on the base and connected with the control cabinet, and the feeding head warehouse is arranged on the base and positioned beside the annular workbench; the feeding head is arranged on the feeding head warehouse in a pick-and-place mode, and a second connecting part connected with the free end of the second mechanical arm is arranged on the feeding head; the second mechanical arm is arranged beside the feeding head warehouse and the annular workbench and connected with the second controller, and the free end of the second mechanical arm moves back and forth among the feeding head warehouse, the feeding frame and the tire membrane.
10. The automotive bumper ring production line according to claim 1, characterized in that: the welding device comprises a third controller, a welding head library, a welding head and a third mechanical arm; the third controller is arranged on the base and connected with the control cabinet, and the welding head library is arranged on the base and positioned beside the annular workbench; the welding head is arranged on the welding head library in a pick-and-place manner, and a third connecting part connected with the free end of the third mechanical arm is arranged on the welding head; the third mechanical arm is arranged beside the welding head bank and the annular workbench and is connected with a third controller, and the free end of the third mechanical arm moves back and forth between the welding head bank and the fetal membrane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123403470.7U CN218477143U (en) | 2021-12-31 | 2021-12-31 | Annular production line for automobile bumpers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123403470.7U CN218477143U (en) | 2021-12-31 | 2021-12-31 | Annular production line for automobile bumpers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218477143U true CN218477143U (en) | 2023-02-14 |
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ID=85163833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123403470.7U Active CN218477143U (en) | 2021-12-31 | 2021-12-31 | Annular production line for automobile bumpers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218477143U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117245926A (en) * | 2023-11-14 | 2023-12-19 | 诸城市盛开达汽车部件有限公司 | Welding device for aluminum alloy bumper |
-
2021
- 2021-12-31 CN CN202123403470.7U patent/CN218477143U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117245926A (en) * | 2023-11-14 | 2023-12-19 | 诸城市盛开达汽车部件有限公司 | Welding device for aluminum alloy bumper |
| CN117245926B (en) * | 2023-11-14 | 2024-01-26 | 诸城市盛开达汽车部件有限公司 | Welding device for aluminum alloy bumper |
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