CN218470853U - Crystal bar detection device and crystal bar production line - Google Patents

Abstract

The utility model relates to a crystal bar detection device and a crystal bar production line, wherein the crystal bar detection device comprises a bracket, a mechanical arm, a detector, an installation mechanism and a linear motion module; the manipulator is connected with the bracket, the linear motion module is connected with the operation end of the manipulator, and the manipulator is used for driving the linear motion module to move so as to change the position of the linear motion module; installation mechanism connects in the drive end of linear motion module, and detector swing joint keeps away from the one end of linear motion module in installation mechanism to make the sense terminal of detector can laminate with the surface of crystal bar, the linear motion module is used for driving the detector and carries out linear motion, so that the sense terminal of detector can detect with the surface contact of crystal bar, and can keep away from the crystal bar and end the detection. The crystal bar detection device can detect the crystal bar without manually operating a detector, can reduce the error rate of detection, and improves the detection efficiency.

Description

Crystal bar detection device and crystal bar production line

Technical Field

The disclosure relates to the technical field of crystal bar manufacturing, in particular to a crystal bar detection device and a crystal bar production line.

Background

The crystal bar is a product which is manufactured primarily in the photovoltaic industry, and the resistivity or minority carrier lifetime of the crystal bar needs to be detected in the crystal bar manufacturing process.

The manual handheld sensor is mainly adopted to detect the end face of the crystal bar in the correlation technique, but manual measurement cannot be operated continuously for a long time, meanwhile, the efficiency of manual measurement is low, the error rate is high, and the production efficiency can be greatly influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a crystal bar detection device and crystal bar production line to solve the problem that manual measurement's inefficiency and error rate are high.

In order to achieve the above object, the present disclosure provides a crystal bar detecting apparatus, including: the device comprises a bracket, a mechanical arm, a detector, an installation mechanism and a linear motion module;

the manipulator is connected to the support, the linear motion module is connected to the operating end of the manipulator, and the manipulator is used for driving the linear motion module to move so as to change the position of the linear motion module;

the utility model discloses a crystal bar detector, including installation mechanism, detector, linear motion module, detector and detector, installation mechanism connect in the drive end of linear motion module, detector swing joint in installation mechanism keeps away from the one end of linear motion module to make the sense terminal of detector can laminate with the surface of crystal bar, the linear motion module is used for driving the detector carries out linear motion, so that the sense terminal of detector can with the surface contact of crystal bar detects, and can keep away from the crystal bar finishes detecting.

Optionally, installation mechanism includes mounting bracket, activity dish, mount pad and universal floating joint, universal floating joint connect in the mount pad, the activity dish connect in universal floating joint keeps away from the one end of mount pad, the mount pad connect in the activity dish, the detector connect in the mount pad, the mount pad with the drive end of linear motion module is connected.

Optionally, the mounting mechanism further comprises a spring, the spring is clamped between the movable disc and the mounting seat, the mounting frame is located at one end, away from the mounting seat, of the movable disc, the spring can push the movable disc to move towards the direction away from the mounting seat, so that the detection end of the detector can be tightly attached to the surface of the crystal bar.

Optionally, installation mechanism is still including adjusting the jackscrew, the mount pad orientation one of activity dish is served and is seted up threaded hole, adjust jackscrew threaded connection in the screw hole, the both ends of spring respectively with the activity dish and adjust the jackscrew and keep away from the one end of mount pad is connected, through the operation it can adjust to adjust the jackscrew the spring is right the motive force of activity dish.

Optionally, the number of the springs and the number of the adjusting jackscrews are both multiple and one-to-one, and the springs are arranged at intervals.

Optionally, the installation mechanism further comprises a pressure sensor and a controller, two ends of the pressure sensor are respectively connected with the installation frame and the movable disc, the pressure sensor is used for measuring the contact pressure between the detection end of the detector and the crystal bar, and the pressure sensor and the linear motion module are electrically connected with the controller.

Optionally, the crystal bar detection device further comprises a detection conveying device and a transfer mechanism, the support is erected on the detection conveying device, the manipulator and the detector are both located above the detection conveying device, the transfer mechanism is used for transferring the crystal bars between the production conveying device and the detection conveying device, and the detection conveying device is used for conveying the crystal bars to the lower side of the manipulator and the detector.

Optionally, the transfer mechanism includes a first jacking transfer machine, a second jacking transfer machine, a third jacking transfer machine and a fourth jacking transfer machine, the first jacking transfer machine and the second jacking transfer machine are used for connecting to the production conveying device, and the third jacking transfer machine and the fourth jacking transfer machine are connected to the detection conveying device;

wherein, first jacking moves the machine of carrying with the fourth jacking moves the machine of carrying can cooperate with the crystal bar on the production conveyor transports extremely detect on the conveyor, the second jacking moves the machine of carrying with the third jacking moves the machine of carrying can cooperate with the crystal bar on the detection conveyor transports returns to on the production conveyor.

Optionally, the crystal bar detection device further comprises a first length detection sensor, a first detection lifting mechanism, a second length detection sensor and a second detection lifting mechanism, wherein the first detection lifting mechanism and the second detection lifting mechanism are respectively connected to the detection conveying device, the first length detection sensor is connected to the first detection lifting mechanism, the first detection lifting mechanism is used for driving the first length detection sensor to move up and down, the second length detection sensor is connected to the second detection lifting mechanism, the second detection lifting mechanism is used for driving the second length detection sensor to move up and down, and the first length detection sensor and the second length detection sensor can be matched to detect the length of the crystal bar.

The second aspect of the present disclosure also provides a crystal bar production line, which includes the above crystal bar detection device.

Above-mentioned technical scheme can drive the detector through setting up manipulator and linear motion module and remove for the detector contacts with the crystal bar, thereby can realize not needing the manual work to operate the detector and detect the crystal bar, can reduce the error rate that detects, improves detection efficiency, can realize 24 hours continuous detection simultaneously, is fit for continuous operation's production line, has improved the production efficiency of crystal bar. In addition, the detector is movably connected with the mounting mechanism, so that the detector can move relative to the mounting mechanism, angle errors can be eliminated after the detection end of the detector is contacted with the crystal bar, the detection end of the detector is completely attached to the crystal bar, and the detection accuracy is improved. This crystal bar detection device can greatly reduced operating personnel's work load, also need not artifical direct operation on the production line simultaneously, avoids appearing the safety problem.

Additional features and advantages of the disclosure will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure without limiting the disclosure. In the drawings:

fig. 1 is a schematic perspective view of an ingot detection apparatus according to an embodiment of the present disclosure;

fig. 2 is a schematic perspective view illustrating a connection position of a robot and a bracket according to an embodiment of the present disclosure;

FIG. 3 is a schematic perspective view illustrating a connection position of a mounting mechanism and a linear motion module according to an embodiment of the disclosure;

FIG. 4 is a schematic view of a distribution structure of springs according to an embodiment of the present disclosure;

FIG. 5 is a schematic perspective view of a test delivery apparatus according to an embodiment of the present disclosure;

fig. 6 is a schematic perspective view of installation positions of the first jacking transfer machine and the second jacking transfer machine according to an embodiment of the present disclosure.

Description of the reference numerals

1. A production conveyor; 2. a first jacking transfer machine; 3. a second jacking transfer machine; 4. detecting the conveying device; 5. a third jacking transfer machine; 6. a fourth jacking transfer machine; 7. a first detection lifting mechanism; 8. a second detection lifting mechanism; 9. a first length detection sensor; 10. a second length detection sensor; 11. a support; 12. a control cabinet; 13. a manipulator; 14. an installation mechanism; 15. a detector; 16. a mounting frame; 17. a pressure sensor; 18. a movable tray; 19. a mounting base; 20. adjusting a jackscrew; 21. a spring; 22. a universal floating joint; 23. a linear motion module; 24. a connecting seat; 25. a connecting member; 26. and (5) crystal bars.

Detailed Description

The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present disclosure, are given by way of illustration and explanation only, not limitation.

In the present disclosure, unless otherwise specified, the use of directional terms such as "upper, lower, left, and right" are generally defined as directions of the drawing figures of the drawings, and "inner and outer" refer to inner and outer of the relevant components. Furthermore, the terms "first," "second," and the like are used solely to distinguish one from another, and are not to be construed as indicating or implying relative importance.

In the description of the present disclosure, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present disclosure can be understood by those of ordinary skill in the art as appropriate.

As shown in fig. 1-6, one aspect of the present disclosure provides a crystal bar detecting apparatus, including: the support 11, the manipulator 13, the detector 15, the mounting mechanism 14 and the linear motion module 23.

The manipulator 13 is connected to the bracket 11, the linear motion module 23 is connected to an operating end of the manipulator 13, and the manipulator 13 is configured to move the linear motion module 23 to change a position of the linear motion module 23.

The mounting mechanism 14 is connected to a driving end of the linear motion module 23, the detector 15 is movably connected to one end, far away from the linear motion module 23, of the mounting mechanism 14, so that a detection end of the detector 15 can be attached to the surface of the crystal bar 26, and the linear motion module 23 is used for driving the detector 15 to perform linear motion, so that the detection end of the detector 15 can be in contact with the surface of the crystal bar 26 to perform detection, and the detection end is far away from the crystal bar 26 to finish detection.

The support 11 is used for supporting the manipulator 13, and the manipulator 13 can adjust the position of the linear motion module 23, so that the linear motion module 23 moves to a position close to the end face of the crystal bar 26. And the linear motion module 23 can drive the mounting mechanism 14 to perform linear motion, so as to realize linear reciprocating motion of the detector 15, and the detector 15 can approach or move away from the crystal bar 26.

Wherein, after manipulator 13 drives linear motion module 23 to move to the terminal surface position that is close to crystal bar 26, linear motion module 23 drives the sense terminal of detector 15 and crystal bar 26's surface contact, can carry out corresponding detection to crystal bar 26 this moment, detects the completion back, and linear motion module 23 drives the sense terminal of detector 15 and keeps away from crystal bar 26, accomplishes and once detects.

The detector 15 is used for detecting the resistivity and/or minority carrier lifetime of the ingot 26, and during actual detection, the detection end of the detector 15 is in contact with the end faces of the two ends of the ingot 26 to realize detection. Therefore, in the actual detection, the detection of one crystal bar 26 requires that the robot 13 and the linear motion module 23 drive the detector 15 to move twice together, so that the detector 15 moves to two ends of the crystal bar 26 respectively, and the detection of two ends of the crystal bar 26 is realized.

Among the above-mentioned technical scheme, can drive detector 15 through setting up manipulator 13 and linear motion module 23 and remove for detector 15 contacts with crystal bar 26, thereby can realize the detection to crystal bar 26, does not need the manual work to come operation detector 15 to detect, can reduce the error rate that detects, improves detection efficiency, can realize 24 hours continuous detection simultaneously, is fit for continuous operation's production line, has improved crystal bar 26's production efficiency. In addition, the detector 15 can move relative to the mounting mechanism 14 by movably connecting the detector 15 with the mounting mechanism 14, and after the detection end of the detector 15 is contacted with the crystal bar 26, the angle error can be eliminated, so that the detection end of the detector 15 is completely attached to the crystal bar 26, and the detection accuracy is improved. This crystal bar detection device can greatly reduced operating personnel's work load, also need not artifical direct operation on the production line simultaneously, avoids appearing the safety problem.

Optionally, in an embodiment of the present disclosure, the mounting mechanism 14 includes a mounting frame 16, a movable disk 18, a mounting seat 19, and a universal floating joint 22, the universal floating joint 22 is connected to the mounting seat 19, the movable disk 18 is connected to an end of the universal floating joint 22 away from the mounting seat 19, the mounting frame 16 is connected to the movable disk 18, the detector 15 is connected to the mounting frame 16, and the mounting seat 19 is connected to the driving end of the linear motion module 23.

In the present embodiment, the mounting frame 16 is used for mounting and fixing the detector 15, so that the detector 15 can move together with the mounting frame 16. Alternatively, the detector 15 is attached to the end of the mounting bracket 16 remote from the movable plate 18, and may be bolted thereto.

In the present embodiment, the universal floating joint 22 can move the movable plate 18 relative to the mounting base 19, and can move in multiple directions, so that the universal floating joint can be adapted to the contact between the detection end of the detector 15 and the crystal bar 26 at different angles, and the applicability is improved.

It can be understood that, when rectilinear motion module 23 drove mount pad 19 and carries out rectilinear motion, the detector 15 of connection on mounting bracket 16 can follow the removal, after a position and the crystal bar 26 contact of the sense terminal of detector 15, because universal floating joint 22's effect, make movable disc 18 can remove, along with the thrust that rectilinear motion module 23 constantly produced, realize the contact with the whole face of the sense terminal of detector 15 and crystal bar 26's surface, thereby guaranteed the accuracy that detects crystal bar 26.

Optionally, in an embodiment of the present disclosure, the driving end of the linear motion module 23 is provided with a connector 25, and the mounting seat 19 is connected to the connector 25 through a bolt. The linear motion module 23 is provided with a connecting seat 24, and the operation end of the manipulator 13 is connected with the connecting seat 24 through a bolt.

Optionally, in an embodiment of the present disclosure, the mounting mechanism 14 further includes a spring 21, the spring 21 is clamped between the movable plate 18 and the mounting seat 19, the mounting frame 16 is located at an end of the movable plate 18 far from the mounting seat 19, and the spring 21 can push the movable plate 18 to move in a direction far from the mounting seat 19, so that the detection end of the detector 15 can be closely attached to the surface of the ingot 26.

Wherein, in this embodiment, spring 21 can compress and kick-back, it can be understood that, after rectilinear motion module 23 promoted the sense terminal of detector 15 and boule 26 contact, because the sense terminal of detector 15 and boule 26 probably have the angle difference, along with the continuation promotion of rectilinear motion module 23, because activity dish 18 and mount pad 19 adopt universal floating joint 22 to be connected, can make activity dish 18 appear removing relative mount pad 19, spring 21 probably atress produces compression deformation this moment, thereby spring 21's resilience forms to exert the power that promotes activity dish 18 to the direction removal of keeping away from mount pad 19 to activity dish 18, thereby can promote the sense terminal of detector 15 and the surface of boule 26 and closely laminate, improve the sense terminal of detector 15 and the contact nature on boule 26's surface, thereby improve detection accuracy.

Optionally, in an embodiment of the present disclosure, the mounting mechanism 14 further includes an adjusting jackscrew 20, a threaded hole is opened in one end of the mounting seat 19 facing the movable plate 18, the adjusting jackscrew 20 is in threaded connection with the threaded hole, two ends of the spring 21 are respectively connected with the movable plate 18 and one end of the adjusting jackscrew 20 away from the mounting seat 19, and the pushing force of the spring 21 on the movable plate 18 can be adjusted by operating the adjusting jackscrew 20.

Wherein, in this embodiment, the screw hole runs through mount pad 19, adjusts jackscrew 20 and can be at the screw hole internal rotation to can change the straight-line distance of adjusting jackscrew 20 apart from activity dish 18, realize the change to the deformation stroke length of spring 21, thereby can adjust the thrust of spring 21 to activity dish 18, can change the removal stroke scope of activity dish 18, can guarantee the contact compactness of the sense terminal of detector 15 and crystal bar 26.

In the embodiment, the first end of the adjusting jackscrew 20 penetrates through the threaded hole, the second end of the adjusting jackscrew 20 is located between the movable disc 18 and the mounting seat 19, one end of the spring 21, which is far away from the movable disc 18, is connected with the second end of the adjusting jackscrew 20, and the deformation stroke of the spring 21 can be adjusted by rotating the first end of the adjusting jackscrew 20.

Optionally, in an embodiment of the present disclosure, the number of the springs 21 and the number of the adjusting jackscrews 20 are both multiple and correspond to each other, and the multiple springs 21 are arranged at intervals.

In the present embodiment, the plurality of springs 21 are disposed at intervals, and each adjusting jack 20 can adjust one spring 21 correspondingly. Therefore, the thrusts to different positions of the movable disc 18 can be respectively adjusted through the springs 21, and meanwhile, when the movable disc 18 moves in multiple directions, part of the springs 21 can be in stretching deformation, part of the springs 21 can be in compression deformation, and the contact effect between the detection end of the detector 15 and the crystal bar 26 can be better ensured. In addition, after the detection end of the detector 15 is separated from the crystal bar 26, the springs 21 can drive the movable plate 18 to return to the original position, so that the next detection is convenient.

Optionally, in an embodiment of the present disclosure, the mounting mechanism 14 further includes a pressure sensor 17 and a controller, the pressure sensor 17 is clamped between the mounting frame 16 and the movable plate 18, the pressure sensor 17 is used for measuring the contact pressure of the detector 15 and the crystal bar 26, and both the pressure sensor 17 and the linear motion module 23 are electrically connected with the controller.

In the present embodiment, the pressure sensor 17 can detect the pressing force generated between the mounting frame 16 and the movable plate 18, thereby indirectly detecting the contact pressure between the detector 15 and the ingot 26. Wherein, pressure sensor 17 is located between mounting bracket 16 and activity dish 18, and mounting bracket 16 and activity dish 18 are connected through pressure sensor 17 simultaneously, and when mounting bracket 16 and activity dish 18 extrusion each other, the effort can be transmitted to pressure sensor 17, detects out the extrusion force through pressure sensor 17.

It can be understood that, after the detecting end of the detector 15 contacts the ingot 26, along with the continuous driving of the linear motion module 23, the pressing force between the detecting end of the detector 15 and the ingot 26 increases, so that the pressing force of the mounting frame 16 and the movable plate 18 on the pressure sensor 17 also increases, and the contact effect between the detecting end of the detector 15 and the ingot 26 can be effectively measured. The pressure value detected by the pressure sensor 17 can be transmitted to the controller, and when the pressure value exceeds a preset threshold value, the controller indicates that the detection end of the detector 15 is in close contact with the ingot 26, and at this time, the controller controls the linear motion module 23 to stop moving, so as to maintain the contact between the detection end of the detector 15 and the ingot 26.

The pressure sensor 17 and the controller can control the linear motion module 23 to stop according to the contact condition of the detection end of the detector 15 and the crystal bar 26, and the phenomenon that the contact force between the detection end of the detector 15 and the crystal bar 26 is too large, so that the crystal bar 26 is damaged is avoided.

Optionally, in an embodiment of the present disclosure, the controller can further control the linear motion module 23 to advance and retreat, so as to control whether the detection end of the detector 15 is close to the ingot 26 or far away from the ingot 26.

Optionally, in an embodiment of the present disclosure, the linear motion module 23 is a single-axis device, and the controller may be a single chip microcomputer or a programmable logic controller.

Alternatively, in one embodiment of the present disclosure, the detector 15 is electrically connected to a controller, and the controller can control the detector 15 to be turned on and off, so that when the pressure sensor 17 detects that the pressure value is greater than the preset threshold value, it represents that the detection end of the detector 15 is in close contact with the ingot 26, and thus the controller can control the detector 15 to be turned on, so as to achieve the detection of the ingot 26. And when the detection is finished, the controller controls the detector 15 to be closed, and simultaneously controls the linear motion module 23 to drive the detector 15 to leave the crystal bar 26.

Optionally, in an embodiment of the present disclosure, the robot 13 is a six-axis robot 13, the robot 13 is electrically connected to a controller, and the controller can control the start and the stop of the robot 13, so that the entire crystal bar detecting apparatus can be conveniently controlled.

Optionally, in an embodiment of the present disclosure, the crystal rod detection apparatus further includes a detection conveying apparatus 4 and a transfer mechanism, the support 11 is erected on the detection conveying apparatus 4, the robot 13 and the detector 15 are both located above the detection conveying apparatus 4, the transfer mechanism is configured to transfer the crystal rod 26 between the production conveying apparatus 1 and the detection conveying apparatus 4, and the detection conveying apparatus 4 is configured to convey the crystal rod 26 to a position below the robot 13 and the detector 15.

In the embodiment, the detection conveying device 4 can drive the crystal bar 26 to move, after the crystal bar 26 conveyed by the transfer mechanism on the production conveying device 1 is transferred onto the detection conveying device 4, the crystal bar 26 is driven by the detection conveying device 4 to move to the lower side of the manipulator 13 and the detector 15, so that the detector 15 can be in contact with the crystal bar 26, the detection of the crystal bar 26 is realized, and after the detection is completed, the transfer mechanism can transfer the crystal bar 26 on the detection conveying device 4 back to the production conveying device 1, so as to perform the processing of the next process.

In the embodiment, the detection conveying device 4 may be arranged parallel to the production conveying device 1, or may be arranged non-parallel to the production conveying device 1, and the transfer mechanism may transfer the ingot 26, so that the detection of the ingot 26 does not affect the conveying of the production conveying device 1.

The crystal bar 26 shifting-out detection is realized through the arranged detection conveying device 4 and the transfer mechanism, and automatic production and automatic detection can be realized by matching with the production conveying device 1, so that comprehensive automation can be realized, excessive operation is not required to be carried out manually, and the production efficiency is greatly improved.

Optionally, in an embodiment of the present disclosure, the detection conveying device 4 and the transfer mechanism are both electrically connected to the controller, and the controller can control the start and the stop of the detection conveying device 4 and the transfer mechanism, so as to form linkage with the manipulator 13, the linear motion module 23, and the detector 15, thereby implementing automatic control.

Alternatively, in an embodiment of the present disclosure, the detection conveying device 4 may be a roller conveyor line.

Optionally, in another embodiment of the present disclosure, the support 11 is erected on the production conveying device 1, a stopping mechanism is disposed on the production conveying device 1, and the ingot 26 conveyed on the production conveying device 1 is stopped by the stopping mechanism, so that the robot 13 and the linear motion module 23 can drive the detector 15 to contact with the stopped ingot 26 for detection. Of course, the conveying pause time may be set by the control system, and the conveying pause time is matched with the movement time of the manipulator 13 and the linear motion module 23, so that when the ingot 26 is conveyed to the position below the movement of the manipulator 13 and the linear motion module 23, the conveying is temporarily stopped, and the ingot 26 can be detected.

Optionally, in an embodiment of the present disclosure, the transferring mechanism includes a first jacking transfer-loading machine 2, a second jacking transfer-loading machine 3, a third jacking transfer-loading machine 5 and a fourth jacking transfer-loading machine 6, the first jacking transfer-loading machine 2 and the second jacking transfer-loading machine 3 are used for connecting to the production conveying device 1, and the third jacking transfer-loading machine 5 and the fourth jacking transfer-loading machine 6 are connected to the detection conveying device 4;

wherein, first jacking is moved and is carried machine 2 and fourth jacking to move and carry machine 6 and can cooperate to transport the crystal bar 26 on the production conveyor 1 to detecting on the conveyor 4, and second jacking is moved and is carried machine 3 and third jacking to move and carry machine 5 and can cooperate to transport the crystal bar 26 on the detection conveyor 4 back to on the production conveyor 1.

In the present embodiment, the first lift-up transfer unit 2, the second lift-up transfer unit 3, the third lift-up transfer unit 5, and the fourth lift-up transfer unit 6 each have two operations, one of which is to lift up the ingot 26 and the other of which is to horizontally move the ingot 26. Specifically, the ingot 26 is carried by the tray, and therefore the first lift-up transfer loader 2, the second lift-up transfer loader 3, the third lift-up transfer loader 5, and the fourth lift-up transfer loader 6 act on the tray.

It can be understood that, after first jacking moves carries machine 2 and will place the tray jack-up of crystal bar 26, first jacking moves carries machine 2 and carries it to fourth jacking moves machine 6 transport, simultaneously when the tray of placing crystal bar 26 and fourth jacking move carry machine 6 contact after, fourth jacking moves carries machine 6 and drives the tray removal of placing crystal bar 26, move on fourth jacking moves machine 6 until the complete removal, fourth jacking moves and carries machine 6 to the decline, make the tray of placing crystal bar 26 and detect conveyor 4 contact, carry the removal by detecting conveyor 4.

After crystal bar 26 detects the completion, third jacking moves and carries machine 5 and will place the tray jack-up back of crystal bar 26, third jacking moves and carries machine 5 with it to second jacking moves and carries machine 3 transport, simultaneously when the tray of placing crystal bar 26 and second jacking move and carry machine 3 contact back, second jacking moves and carries machine 3 and drives the tray removal of placing crystal bar 26, move on second jacking moves and carries machine 3 until the complete removal, second jacking moves and carries machine 3 to the decline, make the tray of placing crystal bar 26 and produce conveyor 1 contact, carry the removal by production conveyor 1.

Alternatively, in some examples, the first jacking transfer machine 2 and the fourth jacking transfer machine 6 are arranged in parallel, and the second jacking transfer machine 3 and the third jacking transfer machine 5 are arranged in parallel.

Optionally, in other embodiments of the present disclosure, the transferring mechanism is a suction cup clamp and a mechanical arm, the suction cup clamp is connected to the mechanical arm, the mechanical arm is connected to the support 11, and the crystal bar 26 can be clamped by the suction cup clamp.

Optionally, in an embodiment of the present disclosure, the ingot detecting apparatus further includes a first length detecting sensor 9, a first detecting lifting mechanism 7, a second length detecting sensor 10, and a second detecting lifting mechanism 8, the first detecting lifting mechanism 7 and the second detecting lifting mechanism 8 are respectively connected to the detecting and conveying apparatus 4, the first length detecting sensor 9 is connected to the first detecting lifting mechanism 7, the first detecting lifting mechanism 7 is configured to drive the first length detecting sensor 9 to move up and down, the second length detecting sensor 10 is connected to the second detecting lifting mechanism 8, the second detecting lifting mechanism 8 is configured to drive the second length detecting sensor 10 to move up and down, and the first length detecting sensor 9 and the second length detecting sensor 10 can cooperate to detect the length of the ingot 26.

Wherein, in this embodiment, first length detection sensor 9 passes through bolted connection in the drive end of first detection elevating system 7, can drive first length detection sensor 9 through first detection elevating system 7 and reciprocate, when needs examine crystal bar 26, can be with first length detection sensor 9 rebound, when need not examining crystal bar 26, with first length detection sensor 9 rebound to can not influence the removal of crystal bar 26 on detecting conveyor 4. Similarly, second length detection sensor 10 passes through bolted connection in the second detects the drive end of elevating system 8, detects elevating system 8 through the second and can drive second length detection sensor 10 and reciprocate, when needs examine crystal bar 26, can be with second length detection sensor 10 rebound, when need not examine crystal bar 26, with second length detection sensor 10 rebound to can not influence the removal of crystal bar 26 on detecting conveyor 4.

Here, the first length detecting sensor 9 and the second length detecting sensor 10 can detect both ends of the ingot 26, respectively, so that the first length detecting sensor 9 and the second length detecting sensor 10 are provided at intervals along the conveying direction of the detection conveyor 4. It can be understood that when the ingot 26 is conveyed between the first length detecting sensor 9 and the second length detecting sensor 10, the first detecting lifting mechanism 7 drives the first length detecting sensor 9 to move upwards, and the second detecting lifting mechanism 8 drives the second length detecting sensor 10 to move upwards, so as to detect the length of the ingot 26.

Alternatively, in one embodiment of the present disclosure, the first detection lift mechanism 7 and the second detection lift mechanism 8 may be electric cylinders or air cylinders. The first detection lifting mechanism 7, the second detection lifting mechanism 8, the first length detection sensor 9 and the second length detection sensor 10 are electrically connected with the controller, and the controller can control the first detection lifting mechanism 7 and the second detection lifting mechanism 8 to lift, so that the linkage can be realized with the detection conveying device 4. The controller can control the first length detecting sensor 9 and the second length detecting sensor 10 to be turned on and off.

Optionally, in an embodiment of the present disclosure, the crystal rod detecting apparatus further includes a control cabinet 12, the control cabinet 12 is connected to the support 11, the controller is connected to the control cabinet 12, the control cabinet 12 further includes a calculating module and a data collecting module, wherein the first length detecting sensor 9 and the second length detecting sensor 10 are electrically connected to the data collecting module, and can collect data detected by the first length detecting sensor 9 and the second length detecting sensor 10, so that the calculating module can calculate the length of the crystal rod 26, and can set a coordinate instruction, so that the manipulator 13 can better control the position of the detector 15, and improve the detection efficiency.

The second aspect of the present disclosure also provides a crystal bar production line, which includes the above crystal bar detection device.

Optionally, in an embodiment of the present disclosure, the ingot production line further includes a production conveying device 1, the production conveying device 1 is configured to convey the produced ingot 26, the production conveying device 1 is arranged in parallel with the detection conveying device 4, and the production conveying device 1 is a roller conveyor line.

The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.

It should be noted that, in the foregoing embodiments, various features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various combinations that are possible in the present disclosure are not described again.

In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.

Claims (10)

1. A crystal bar detecting apparatus, comprising: the device comprises a bracket, a mechanical arm, a detector, an installation mechanism and a linear motion module;

the manipulator is connected to the support, the linear motion module is connected to the operation end of the manipulator, and the manipulator is used for driving the linear motion module to move so as to change the position of the linear motion module;

the utility model discloses a crystal bar detector, including installation mechanism, detector, linear motion module, detector and detector, installation mechanism connect in the drive end of linear motion module, detector swing joint in installation mechanism keeps away from the one end of linear motion module to make the sense terminal of detector can laminate with the surface of crystal bar, the linear motion module is used for driving the detector carries out linear motion, so that the sense terminal of detector can with the surface contact of crystal bar detects, and can keep away from the crystal bar finishes detecting.

2. The apparatus according to claim 1, wherein the mounting mechanism comprises a mounting frame, a movable plate, a mounting base, and a floating universal joint, the floating universal joint is connected to the mounting base, the movable plate is connected to an end of the floating universal joint away from the mounting base, the mounting frame is connected to the movable plate, the detector is connected to the mounting frame, and the mounting base is connected to the driving end of the linear motion module.

3. The apparatus according to claim 2, wherein the mounting mechanism further comprises a spring, the spring is clamped between the movable plate and the mounting seat, the mounting frame is located at an end of the movable plate away from the mounting seat, and the spring can push the movable plate to move in a direction away from the mounting seat, so that the detection end of the detector can be tightly attached to the surface of the crystal rod.

4. The crystal bar detecting device according to claim 3, wherein the mounting mechanism further comprises an adjusting jackscrew, a threaded hole is formed in one end of the mounting seat facing the movable plate, the adjusting jackscrew is in threaded connection with the threaded hole, two ends of the spring are respectively connected with the movable plate and one end of the adjusting jackscrew far away from the mounting seat, and the pushing force of the spring on the movable plate can be adjusted by operating the adjusting jackscrew.

5. The apparatus according to claim 4, wherein the number of the springs and the number of the adjusting jackscrews are both plural and correspond to one another, and the springs are arranged at intervals.

6. The apparatus according to claim 2, wherein the mounting mechanism further comprises a pressure sensor and a controller, both ends of the pressure sensor are respectively connected to the mounting frame and the movable plate, the pressure sensor is configured to measure a contact pressure between a detection end of the detector and the ingot, and both the pressure sensor and the linear motion module are electrically connected to the controller.

7. The apparatus according to any one of claims 1 to 6, further comprising a detection conveyor on which the support is erected, wherein the robot and the detector are both located above the detection conveyor, and a transfer mechanism for transferring the ingot between the production conveyor and the detection conveyor, wherein the detection conveyor is configured to convey the ingot to a position below the robot and the detector.

8. The apparatus according to claim 7, wherein the transfer mechanism comprises a first lift-up transfer machine, a second lift-up transfer machine, a third lift-up transfer machine and a fourth lift-up transfer machine, the first lift-up transfer machine and the second lift-up transfer machine are used for connecting to the production conveyor, and the third lift-up transfer machine and the fourth lift-up transfer machine are connected to the inspection conveyor;

wherein, first jacking moves the machine of carrying with the fourth jacking moves the machine of carrying can cooperate with the crystal bar on the production conveyor transports extremely detect on the conveyor, the second jacking moves the machine of carrying with the third jacking moves the machine of carrying can cooperate with the crystal bar on the detection conveyor transports returns to on the production conveyor.

9. The apparatus according to claim 7, further comprising a first length detecting sensor, a first detecting lifting mechanism, a second length detecting sensor, and a second detecting lifting mechanism, wherein the first detecting lifting mechanism and the second detecting lifting mechanism are respectively connected to the detecting and conveying apparatus, the first length detecting sensor is connected to the first detecting lifting mechanism, the first detecting lifting mechanism is configured to drive the first length detecting sensor to move up and down, the second length detecting sensor is connected to the second detecting lifting mechanism, the second detecting lifting mechanism is configured to drive the second length detecting sensor to move up and down, and the first length detecting sensor and the second length detecting sensor are capable of detecting the length of the ingot in a matching manner.

10. A crystal bar production line comprising the crystal bar inspection apparatus according to any one of claims 1 to 9.

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