CN218467658U - Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system - Google Patents

Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system Download PDF

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CN218467658U
CN218467658U CN202222022757.3U CN202222022757U CN218467658U CN 218467658 U CN218467658 U CN 218467658U CN 202222022757 U CN202222022757 U CN 202222022757U CN 218467658 U CN218467658 U CN 218467658U
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valve
manifold
pipeline
grouting
slurry
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巩建雨
巩轩壮
吴金国
董凯飞
郭运清
王永奇
李刚
杨思
谭桂利
王威
赵俊龙
王云亮
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Abstract

The utility model relates to a inhale thick liquid manifold arrangement system between secondary churn and pump of incessant slip casting. The front secondary stirring pool and the rear secondary stirring pool are communicated above through a pipeline or a groove, the pipeline or the groove is provided with a front slurry tank and a rear slurry tank, the bottoms of the front secondary stirring pool and the rear secondary stirring pool are provided with two sealed communicating manifolds, the first manifold is a slurry supply manifold, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve are respectively fixed on the first manifold, the second manifold is a slurry supply and water supply dual-purpose manifold, and the seventh valve, the eighth valve, the ninth valve, the tenth valve, the eleventh valve, the twelfth valve and the thirteenth valve are respectively fixed on the second manifold; the pipeline between the first valve and the second valve is communicated with the inlet of the front grouting pump in a sealing way; and a pipeline between the third valve and the fourth valve is in sealed communication with an inlet of the middle grouting pump, and a pipeline between the fifth valve and the sixth valve is in sealed communication with an inlet of the rear grouting pump.

Description

Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system
Technical Field
The utility model belongs to the auxiliary facilities of grouting filling engineering such as colliery abscission layer, collecting space area relates to a secondary churn and pump inter-suction thick liquid manifold's arrangement system.
Background
In the grouting process of grouting filling (settlement reduction, waste removal and the like) projects such as coal mine separation layers, goafs and the like, continuous grouting is not needed under non-special conditions, the grouting continuity is ensured, and the grouting continuity is a decisive factor directly influencing the grouting project quality. When the slurry flows in a pipeline, because of low flow velocity, factors such as wall-hanging property of the slurry, flow velocity change at a corner of a manifold, residue carried by the slurry and the like, the inner diameter of the slurry supply manifold is gradually reduced after scaling on the inner wall of the manifold, and finally the slurry is not blocked; stirring is seriously influenced after scaling in the secondary stirring tank, so residue and internal scale in the secondary stirring tank and a grouting pump slurry supply manifold need to be cleaned at variable time. Grouting is interrupted during cleaning, and water is forced to be injected instead in order to avoid the blockage of the drill hole and a pipe manifold between the drill hole and a grouting pump. Grouting is interrupted, the grouting filling effect is influenced if the grouting is interrupted, and engineering failure is caused if the grouting is interrupted.
The existing secondary mixing drum, a grouting pump slurry supply manifold arrangement system, a manifold and all connections between the manifold and each node of the manifold are connected by flanges and screws. The disadvantages of this arrangement are:
1) When slurry hanging scaling and waste residues in a slurry supply manifold are cleaned, in order to avoid blockage of a drill hole and the manifold between the drill hole and a grouting pump, a water supply pipeline provides water source, grouting can be replaced only by adopting a water injection mode, grouting is interrupted, and grouting can be recovered until the slurry supply manifold is cleaned; grouting interruption seriously affects the grouting filling effect, and simultaneously, the difficulty of discharging useless injected water at a grouting position is invisibly increased.
2) The manifold has the function of communicating the stirring pool with the slurry inlet tank, and is repeatedly designed, so that the manifold has no function in practice.
3) All connections between the valve and the manifold and between the manifold and each node of the manifold are connected by adopting flange screws, and when slurry and waste residues are removed, the installation and the disassembly are time-consuming and labor-consuming.
4) When the stirring tank is cleaned, slurry is supplied from one stirring tank, and the slurry supply amount is severely limited by the inner diameter of the slurry supply manifold.
Disclosure of Invention
In order to overcome prior art's shortcoming, the utility model provides a inhale thick liquid manifold arrangement system between secondary churn and pump of incessant slip casting, it can realize incessant continuous slip casting, when hanging thick liquid scale deposit and waste residue in the clearance manifold, dismantles, installs simple and conveniently, swift, saves time promptly and laborsaving.
The utility model provides a technical scheme that its technical problem adopted is: the front secondary stirring pool and the rear secondary stirring pool are communicated above through a pipeline or a groove, the pipeline or the groove is provided with a front slurry tank and a rear slurry tank, the bottoms of the front secondary stirring pool and the rear secondary stirring pool are provided with two sealed communicating manifolds, the first manifold is a slurry supply manifold, the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve are respectively fixed on the first manifold, the second manifold is a slurry supply and water supply dual-purpose manifold, and the seventh valve, the eighth valve, the ninth valve, the tenth valve, the eleventh valve, the twelfth valve and the thirteenth valve are respectively fixed on the second manifold; the first valve and the seventh valve are close to the front secondary stirring pool, the sixth valve and the thirteenth valve are close to the rear secondary stirring pool, a pipeline between the twelfth valve and the thirteenth valve is communicated with the pool in a sealing way through the fourteenth valve, and a pipeline between the first valve and the second valve is communicated with an inlet of the front grouting pump in a sealing way through the fifteenth valve; the pipeline between the seventh valve and the eighth valve is hermetically communicated with an inlet of the front grouting pump through a sixteenth valve, the pipeline between the third valve and the fourth valve is hermetically communicated with an inlet of the middle grouting pump through a seventeenth valve, the pipeline between the tenth valve and the eleventh valve is hermetically communicated with an inlet of the middle grouting pump through an eighteenth valve, the pipeline between the fifth valve and the sixth valve is hermetically communicated with an inlet of the rear grouting pump through a nineteenth valve, and the pipeline between the twelfth valve and the thirteenth valve is hermetically communicated with an inlet of the rear grouting pump through a twentieth valve; and outlets of the front grouting pump, the grouting pump and the rear grouting pump are communicated with the separation layer or the goaf.
The utility model discloses there is the following: 1) The problem that continuous grouting cannot be performed when the secondary stirring pool is cleaned and water is injected during the grouting pump supply manifold is solved, continuous grouting is realized, and the success rate of grouting engineering is greatly improved; 2) The problems that the cleaning grouting pump slurry supply manifold is time-consuming and labor-consuming to disassemble and install are solved, all connections between the valve and the manifold and between the manifold and each node of the manifold are connected by the clamp, and when slurry-hanging scaling and waste residues in the manifold are cleaned, the disassembly and the installation are simple, convenient and quick, and time and labor are saved; 3) When the secondary stirring pool is cleaned, the grouting pump slurry supply manifold starts two times of manifolds, so that the problem of slurry supply blockage is solved.
Drawings
The present invention will be further described with reference to the accompanying drawings and examples.
FIG. 1 is a schematic front view of the present invention;
fig. 2 is a schematic plan view of the present invention.
Detailed Description
As shown in fig. 1 and 2, the front secondary stirring tank 10 and the rear secondary stirring tank 5 are communicated above through a pipeline or a groove, the pipeline or the groove is provided with a front slurry tank 9 and a rear slurry tank 7, the bottoms of the front secondary stirring tank 10 and the rear secondary stirring tank 5 are provided with two sealed communication manifolds, the first manifold is a slurry supply manifold, the first valve 12, the second valve 13, the third valve 21, the fourth valve 23, the fifth valve 24 and the sixth valve 25 are respectively fixed on the first manifold, the second manifold is a slurry supply and water supply manifold, and the seventh valve 11, the eighth valve 15, the ninth valve, the tenth valve 20, the eleventh valve 29, the twelfth valve 26 and the thirteenth valve 4 are respectively fixed on the second manifold; the first valve 12 and the seventh valve 11 are close to the front secondary stirring tank 10, the sixth valve 25 and the thirteenth valve 4 are close to the rear secondary stirring tank 5, a pipeline between the twelfth valve 26 and the thirteenth valve 4 is in sealed communication with the water tank 1 through the fourteenth valve 2, and a pipeline between the first valve 12 and the second valve 13 is in sealed communication with an inlet of the front grouting pump 17 through the fifteenth valve 14; the pipeline between the seventh valve 11 and the eighth valve 15 is in sealed communication with the inlet of the front grouting pump 17 through a sixteenth valve 16, the pipeline between the third valve 21 and the fourth valve 23 is in sealed communication with the inlet of the middle grouting pump 18 through a seventeenth valve 22, the pipeline between the tenth valve 20 and the eleventh valve 29 is in sealed communication with the inlet of the middle grouting pump 18 through an eighteenth valve 19, the pipeline between the fifth valve 24 and the sixth valve 25 is in sealed communication with the inlet of the rear grouting pump 28 through a nineteenth valve 3, and the pipeline between the twelfth valve 26 and the thirteenth valve 4 is in sealed communication with the inlet of the rear grouting pump 28 through a twentieth valve 27; the outlets of the front grouting pump 17, the middle grouting pump 18 and the rear grouting pump 1 are communicated with a separation layer or a goaf (not shown in the figure).
A first valve 8 is fixed on a pipeline or a groove between the front slurry tank 9 and the rear slurry tank 7. The grouting of the front secondary stirring tank 10 and the rear secondary stirring tank 5 can be realized independently or simultaneously.
The water tank 1 is used for supplying water during grouting and water during pulping.
The front grouting pump 17, the middle grouting pump 18 and the rear grouting pump 1 provide power for the grout, and after pressurization, the grout is injected into a target layer (separation layer or goaf) through a grouting manifold and a drill hole. The number of grouting pumps can be increased as required.
The front secondary stirring tank 10 and the rear secondary stirring tank 5 are used for stirring grouting liquid to prevent the grouting liquid from separating and precipitating. The number of the stirring tanks can be increased according to needs.
And the front slurry tank 9 and the rear slurry tank 7 are used for receiving the prepared slurry of the pulping machine to enter the front secondary stirring tank 10 and the rear secondary stirring tank 5. The slurry inlet tank is used for shunting slurry, and the slurry can simultaneously enter the front secondary stirring tank 10 and the rear secondary stirring tank 5 or respectively enter the front secondary stirring tank 10 and the rear secondary stirring tank 5. The size can be increased or decreased into the size groove according to the requirement.
The pipeline adopts the clamp connection.
Cleaning: and opening the first manifold and the second manifold section by section, and adopting tools such as a high-pressure spray gun and the like to completely remove the inner scale, and then connecting the first manifold and the second manifold section by section perfectly.

Claims (3)

1. The utility model provides a secondary churn and pump of incessant slip casting inhale thick liquid manifold arrangement system which characterized in that: the front secondary stirring pool (10) and the rear secondary stirring pool (5) are communicated above through a pipeline or a groove, a front slurry inlet groove (9) and a rear slurry inlet groove (7) are formed in the pipeline or the groove, two sealed communication manifolds are arranged at the bottoms of the front secondary stirring pool (10) and the rear secondary stirring pool (5), the first manifold is a slurry supply manifold, a first valve (12), a second valve (13), a third valve (21), a fourth valve (23), a fifth valve (24) and a sixth valve (25) are respectively fixed on the first manifold, the second manifold is a slurry supply and water supply manifold, and a seventh valve (11), an eighth valve (15), a ninth valve, a tenth valve (20), an eleventh valve (29), a twelfth valve (26) and a thirteenth valve (4) are respectively fixed on the second manifold; the first valve (12) and the seventh valve (11) are close to the front secondary stirring tank (10), the sixth valve (25) and the thirteenth valve (4) are close to the rear secondary stirring tank (5), a pipeline between the twelfth valve (26) and the thirteenth valve (4) is in sealed communication with the water tank (1) through the fourteenth valve (2), and a pipeline between the first valve (12) and the second valve (13) is in sealed communication with an inlet of a front grouting pump (17) through the fifteenth valve (14); the pipeline between the seventh valve (11) and the eighth valve (15) is in sealed communication with the inlet of the front grouting pump (17) through a sixteenth valve (16), the pipeline between the third valve (21) and the fourth valve (23) is in sealed communication with the inlet of the middle grouting pump (18) through a seventeenth valve (22), the pipeline between the tenth valve (20) and the eleventh valve (29) is in sealed communication with the inlet of the middle grouting pump (18) through an eighteenth valve (19), the pipeline between the fifth valve (24) and the sixth valve (25) is in sealed communication with the inlet of the rear grouting pump (28) through a nineteenth valve (3), and the pipeline between the twelfth valve (26) and the thirteenth valve (4) is in sealed communication with the inlet of the rear grouting pump (28) through a twentieth valve (27); the outlets of the front grouting pump (17), the middle grouting pump (18) and the rear grouting pump (28) are communicated with a separation layer or a goaf.
2. The uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system as claimed in claim 1, wherein: a first valve (12) is fixed on a pipeline or a groove between the forward slurry tank (9) and the backward slurry tank (7).
3. The uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system as claimed in claim 1, wherein: the pipelines are connected by a hoop.
CN202222022757.3U 2022-07-26 2022-07-26 Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system Active CN218467658U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222022757.3U CN218467658U (en) 2022-07-26 2022-07-26 Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222022757.3U CN218467658U (en) 2022-07-26 2022-07-26 Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system

Publications (1)

Publication Number Publication Date
CN218467658U true CN218467658U (en) 2023-02-10

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222022757.3U Active CN218467658U (en) 2022-07-26 2022-07-26 Uninterrupted grouting secondary mixing drum and inter-pump slurry suction manifold arrangement system

Country Status (1)

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CN (1) CN218467658U (en)

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