CN104196831A - Hydraulic system flusher - Google Patents

Hydraulic system flusher Download PDF

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Publication number
CN104196831A
CN104196831A CN201410439049.7A CN201410439049A CN104196831A CN 104196831 A CN104196831 A CN 104196831A CN 201410439049 A CN201410439049 A CN 201410439049A CN 104196831 A CN104196831 A CN 104196831A
Authority
CN
China
Prior art keywords
hydraulic
collector
valve platform
oil
flexible pipe
Prior art date
Application number
CN201410439049.7A
Other languages
Chinese (zh)
Inventor
胡文胜
施珽
Original Assignee
中国十九冶集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国十九冶集团有限公司 filed Critical 中国十九冶集团有限公司
Priority to CN201410439049.7A priority Critical patent/CN104196831A/en
Publication of CN104196831A publication Critical patent/CN104196831A/en

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Abstract

The invention relates to the field of metallurgy hydraulic system flushing equipment, in particular to a hydraulic system flusher. The technical purposes that according to the hydraulic system flusher, after flushing of a hydraulic system is achieved, parts of the flusher can be recycled and used repeatedly are achieved. According to the technical scheme, the hydraulic system flusher comprises an oil conveying device used for conveying hydraulic oil in a circulating mode, a valve stand used for conducting cleaning operation, a valve stand header which is at least provided with a branch circuit, and a main header arranged on the oil conveying device. The main header at least comprises two oil outlets, the valve stand header is connected with the oil outlets of the main header through hose main pipes, and the branch circuits and the valve stand are connected through hose branch pipes. The hydraulic system flusher is suitable for flushing work processes of the metallurgy hydraulic system with various different position relations and under different work station conditions.

Description

Hydraulic system Rinsing unit
Technical field
The present invention relates to metallurgical hydraulic system and rinse equipment field, especially a kind of hydraulic system Rinsing unit.
Background technique
The flushing of hydraulic system pipeline is last link of whole Hydraulic System Construction, the factor that affects rinsing quality in this operation is many-sided, if quality has all been controlled well in pipeline process for preparation, the quality of pipe flushing just depends on design, the flushing preparation of temporary pipeline and the selection of Rinsing unit of system flush loop so.
It is generally to form by oil delivering device with for the valve platform of practical operation that traditional hydraulic system is rinsed equipment.In addition, we,, in hydraulic system is rinsed, during preparation temporary pipeline, are that what to rinse that supervisor or the arm at valve platform place all use is steel pipe conventionally, and after having rinsed, the temporary pipeline of these steel pipes has just been scrapped, and this has just caused the waste of material; And temporary pipeline when preparation same quality requirement while being difficult to accomplish with formal pipeline preparation, this has also brought certain difficulty to flushing, can make washing time longer.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of can realization after hydraulic system flushing, the component of the flushing device hydraulic system Rinsing unit repeatedly utilizing capable of circulation.
The technical solution adopted for the present invention to solve the technical problems is: hydraulic system Rinsing unit, comprise oil delivering device for the conveying liquid force feed that circulates, for carrying out the valve platform of cleaning operation, also comprise and be at least provided with the valve platform collector of one tube loop and be arranged at the main collector on oil delivering device, main collector at least contains two oil outlets, described valve platform collector is responsible for and is connected by flexible pipe with the oil outlet of main collector, between tube loop and valve platform, by flexible pipe arm, is connected.
Further, described flexible pipe arm is connected with valve platform by hydralic hose union.
Further, described tube loop is arranged at valve platform collector by the mode of welding.
Further, the mode of described welding is argon arc welding.
Further, the seamless steel pipe that the material of described main collector is DN125.
Further, the material of described valve platform collector is DN100 steel pipe.
Further, described flexible pipe supervisor is the individual layer steel wire hydraulic sebific duct of DN100.
The invention has the beneficial effects as follows: when reality is used, for the hydraulic oil that cleans, first from the oil outlet place of the main collector of oil delivering device, discharge, because oil outlet is two, so two valve platform collectors are also set general.Described hydraulic oil is responsible for a tube loop, the flexible pipe arm on the valve platform collector of flowing through, valve platform collector by flexible pipe, finally arrives valve platform, then just can carry out washing process.Traditional technological scheme is that oil delivering device is directly connected by steel pipe with valve platform, but ingenious part of the present invention is first to have utilized the practicability of flexible pipe, allow in the situation that the oil delivering device of diverse location relation and valve platform can recycle the flexible pipe of using in the past; On the other hand, by designing main collector and valve platform collector, allow an oil delivering device can be simultaneously for two even more valve platforms provide the sufficient cleaning supply with hydraulic oil, this has also greatly reduced the quantity demand of oil delivering device from another angle, realize the centralization of fuel feeding and supply with.Simultaneously, described main collector, flexible pipe supervisor, valve platform collector and flexible pipe arm all can be realized recycling repeatedly, greatly improved the recirculation utilization rate of component, thereby allow the present invention be applicable to multiple diverse location relation, in the flushing operation of the metallurgical hydraulic system under different working conditions.
Accompanying drawing explanation
Fig. 1 is connection diagram of the present invention.
Fig. 2 is the schematic diagram of main collector of the present invention.
Fig. 3 is the schematic diagram of valve platform collector of the present invention.
In figure, be labeled as: oil delivering device 1, main collector 2, flexible pipe supervisor 21, oil outlet 22, filler opening 23, flexible pipe arm 3, flushing pipe arrangement 4, valve platform 5, valve platform collector 51, a tube loop 511, valve platform collector interface 512.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
Hydraulic system Rinsing unit as shown in Figure 1, Figure 2, Figure 3 shows, comprise oil delivering device 1 for the conveying liquid force feed that circulates, for carrying out the valve platform 5 of cleaning operation, also comprise and be at least provided with the valve platform collector 51 of one tube loop 511 and be arranged at the main collector 2 on oil delivering device 1, main collector 2 at least contains two oil outlets 22, described valve platform collector 51 is responsible for 21 with the oil outlet 22 of main collector 2 by flexible pipe and is connected, and between tube loop 511 and valve platform 5, by flexible pipe arm 3, is connected.
Due to when reality is used, the pressure of hydraulic oil is higher, so need to guarantee sealing when connecting.When at oil delivering device 1, by hydraulic oil, the filler opening 23 by main collector 2 is transported to oil outlet 22, hydraulic oil is split into the transfer passage of at least two hydraulic oil, this has benefited from the structural design of main collector 2, this has guaranteed that an oil delivering device 1 can, simultaneously for a plurality of valve platforms 5 provide hydraulic pressure oil supplying, reduce the quantity of oil delivering device 1 greatly.Because valve platform collector 51 is responsible for 21 with the oil outlet 22 of main collector 2 by flexible pipe and is connected, between tube loop 511 and valve platform 5, by flexible pipe arm 3, be connected, so the parts such as main collector 2, valve platform collector 51 can be realized reusing of circulation, even if while using next time, there is variation in the position relationship between oil delivering device 1 and valve platform 5, can not affect yet, this also just the present invention obviously than traditional fixedly steel pipe, connect more excellent place.
In addition, hydraulic oil is responsible for 21 by flexible pipe and is transported to valve platform collector interface 512, and valve platform collector 51 is distributed to each valve platform 5 by a tube loop 511 by hydraulic oil, then by valve platform 5, is transported to flushing pipe arrangement 4 again and carries out flushing operation afterwards.The large benefit that such hydraulic oil is reallocated is exactly to choose flexibly with actual needs the quantity of fuel feeding, once demand reduces, can pass through to reduce the quantity of propping up tube loop 511 of fuel feeding, convenience very, flexible.Certain, after flushing finishes, the parts such as main collector 2, flexible pipe supervisor 21, valve platform collector 51, flexible pipe arm 3 are pulled down, can also continue to use next time.
For the sealing while guaranteeing to connect, by allowing, connect and can described flexible pipe arm 3 can be connected with valve platform 5 by hydralic hose union with the replacing of actual demand, hydralic hose union not only has good sealing, can also be for convenience detach.
Because the Environmental Conditions of a tube loop 511 need to be propped up very firm being fixed on valve platform collector 51 of tube loop 511, described tube loop 511 can be selected to be arranged at valve platform collector 51 by the mode of welding, and preferably the mode of argon arc welding is fixed.
In view of comparatively special applied environment of the present invention, in line with the balance principle guaranteeing between the Economy of sealing, stability and enterprise's production, for the following preferred version of having chosen of material:
For the material of main collector 2, be generally the seamless steel pipe of DN125; Material for valve platform collector 51, is generally DN100 steel pipe; For flexible pipe supervisor 21 material, be generally the individual layer steel wire hydraulic sebific duct of DN100.In actual application, the present invention is higher when expense for the first time drops into, but can save each pipeline of preparation tubing, pipe fitting and auxiliary material used more than 90% in engineering afterwards, and can in a plurality of engineerings, repeatedly use.From long-range Economy, the present invention is far superior to traditional steel tube connecting way, is not only convenient to installation and removal, also for the enterprise using has reduced equipment user cost.

Claims (7)

1. hydraulic system Rinsing unit, comprise oil delivering device (1) for the conveying liquid force feed that circulates, for carrying out the valve platform (5) of cleaning operation, it is characterized in that: comprise and be at least provided with the valve platform collector (51) of one tube loop (511) and be arranged at the main collector (2) on oil delivering device (1), main collector (2) at least contains two oil outlets (22), described valve platform collector (51) is responsible for (21) with the oil outlet (22) of main collector (2) by flexible pipe and is connected, and between tube loop (511) and valve platform (5), by flexible pipe arm (3), is connected.
2. hydraulic system Rinsing unit as claimed in claim 1, is characterized in that: described flexible pipe arm (3) is connected with valve platform (5) by hydralic hose union.
3. hydraulic system Rinsing unit as claimed in claim 1 or 2, is characterized in that: described tube loop (511) is arranged at valve platform collector (51) by the mode of welding.
4. hydraulic system Rinsing unit as claimed in claim 3, is characterized in that: the mode of described welding is argon arc welding.
5. the hydraulic system Rinsing unit as described in claim 1,2 or 4, is characterized in that: the seamless steel pipe that the material of described main collector (2) is DN125.
6. the hydraulic system Rinsing unit as described in claim 1,2 or 4, is characterized in that: the material of described valve platform collector (51) is DN100 steel pipe.
7. the hydraulic system Rinsing unit as described in claim 1,2 or 4, is characterized in that: described flexible pipe supervisor (21) is the individual layer steel wire hydraulic sebific duct of DN100.
CN201410439049.7A 2014-08-29 2014-08-29 Hydraulic system flusher CN104196831A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410439049.7A CN104196831A (en) 2014-08-29 2014-08-29 Hydraulic system flusher

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410439049.7A CN104196831A (en) 2014-08-29 2014-08-29 Hydraulic system flusher

Publications (1)

Publication Number Publication Date
CN104196831A true CN104196831A (en) 2014-12-10

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CN201410439049.7A CN104196831A (en) 2014-08-29 2014-08-29 Hydraulic system flusher

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CN (1) CN104196831A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815825A (en) * 2015-05-08 2015-08-05 淮南矿业(集团)有限责任公司 Hydraulic hose rinser
CN106958558A (en) * 2016-01-12 2017-07-18 上海梅山钢铁股份有限公司 One kind rushes the oil-filled loop apparatus of refined filtration in advance
CN106964612A (en) * 2017-05-26 2017-07-21 中国二十冶集团有限公司 Hydraulic pipeline oil flushing method
CN107537830A (en) * 2016-06-28 2018-01-05 中国二十冶集团有限公司 Hydraulic pipeline oil flushing system and its application method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4619709A (en) * 1982-06-09 1986-10-28 Exxon Research And Engineering Co. Chemical treatment for improved pipe line flushing
JPH08303691A (en) * 1995-05-10 1996-11-22 Toshiba Eng & Constr Co Ltd Oil flushing method for lubricating oil system piping having oil cooler provided with selector valve
CN101327488A (en) * 2008-08-01 2008-12-24 天津二十冶建设有限公司 Method for cleaning hydraulic tubing
CN101637768A (en) * 2009-08-26 2010-02-03 中冶集团华冶资源开发有限责任公司 Pipeline cleaning method
CN203635566U (en) * 2013-10-30 2014-06-11 中国二十二冶集团有限公司 Hydraulic pipeline flushing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4619709A (en) * 1982-06-09 1986-10-28 Exxon Research And Engineering Co. Chemical treatment for improved pipe line flushing
JPH08303691A (en) * 1995-05-10 1996-11-22 Toshiba Eng & Constr Co Ltd Oil flushing method for lubricating oil system piping having oil cooler provided with selector valve
CN101327488A (en) * 2008-08-01 2008-12-24 天津二十冶建设有限公司 Method for cleaning hydraulic tubing
CN101637768A (en) * 2009-08-26 2010-02-03 中冶集团华冶资源开发有限责任公司 Pipeline cleaning method
CN203635566U (en) * 2013-10-30 2014-06-11 中国二十二冶集团有限公司 Hydraulic pipeline flushing device

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
李元成: "液压系统管道循环冲洗施工技术", 《工业建筑》 *

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815825A (en) * 2015-05-08 2015-08-05 淮南矿业(集团)有限责任公司 Hydraulic hose rinser
CN106958558A (en) * 2016-01-12 2017-07-18 上海梅山钢铁股份有限公司 One kind rushes the oil-filled loop apparatus of refined filtration in advance
CN106958558B (en) * 2016-01-12 2019-06-18 上海梅山钢铁股份有限公司 It is a kind of to rush the oil-filled loop apparatus of refined filtration in advance
CN107537830A (en) * 2016-06-28 2018-01-05 中国二十冶集团有限公司 Hydraulic pipeline oil flushing system and its application method
CN107537830B (en) * 2016-06-28 2020-05-26 中国二十冶集团有限公司 Hydraulic pipeline oil flushing system and use method thereof
CN106964612A (en) * 2017-05-26 2017-07-21 中国二十冶集团有限公司 Hydraulic pipeline oil flushing method
CN106964612B (en) * 2017-05-26 2019-07-09 中国二十冶集团有限公司 Hydraulic pipeline oil flushing method

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Application publication date: 20141210

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