CN218465778U - Solid-liquid mixture conveying system for yeast materials - Google Patents
Solid-liquid mixture conveying system for yeast materials Download PDFInfo
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- CN218465778U CN218465778U CN202222449161.1U CN202222449161U CN218465778U CN 218465778 U CN218465778 U CN 218465778U CN 202222449161 U CN202222449161 U CN 202222449161U CN 218465778 U CN218465778 U CN 218465778U
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Abstract
The utility model discloses a solid-liquid mixture conveying system for yeast materials, which comprises a brine supply device, a yeast material supply device, a brine pipeline, a yeast material pipeline, a screw pump, a mixture conveying main pipe, a mixture conveying branch pipe and a plurality of fermentation cylinders, wherein the brine supply device is connected with the screw pump through the brine pipeline; the brine pipeline is also provided with a brine pump and a brine flowmeter, the mixture conveying main pipe is provided with a valve and a pipeline pressure sensor, each mixture conveying branch pipe is also provided with a valve, and the side wall of each fermentation cylinder is provided with a fermentation cylinder pressure sensor. The utility model discloses can effectively replace traditional manual operation, improve production efficiency, can reduce the error of soy sauce quality between the different fermentation jars by great degree simultaneously, ensure the uniformity of making back soy sauce flavor betterly.
Description
Technical Field
The utility model relates to a soy sauce product manufacturing technical field, in particular to solid-liquid mixture conveying system that bent material was used.
Background
At present, the fermentation process in the brewing process of soy sauce generally adopts a high-salt dilute state fermentation brewing process. Namely: after the starter making of the soybean material is finished, adding a certain amount of saline water for mixing, then conveying the mixture into a fermentation cylinder of a sunning ground, and brewing the soy sauce by adopting a natural fermentation mode of sun-drying night dew.
In the prior brewing process, after the soybean material koji making is finished, the koji material and the saline water are generally mixed in a manual operation mode and then are sent into fermentation cylinders of a sunning ground, so that the ratio of the koji material to the saline water in each fermentation cylinder is mainly determined by the experience of workers, and certain errors exist among the koji materials in different fermentation cylinders due to weather and human factors, so that certain errors also exist among the qualities of the soy sauce brewed in different fermentation cylinders, and the uniformity of the flavor of the soy sauce is difficult to ensure. Meanwhile, the mixture of the yeast material and the saline water mainly depends on manual operation, so that the working efficiency is low, the manual labor intensity is high, the production cost is high, and the control of the production cost of the soy sauce is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's is not enough, provides a solid-liquid mixture conveying system that bent material was used, and this conveying system can effectively replace traditional manual operation, improves production efficiency, can reduce the error of soy sauce quality between the different fermentation jars by great degree simultaneously, ensures the uniformity of making back soy sauce flavor betterly.
The technical scheme of the utility model is that: a solid-liquid mixture conveying system for yeast materials comprises a brine supply device, a yeast material supply device, a brine pipeline, a yeast material pipeline, a screw pump, a mixture conveying main pipe, mixture conveying branch pipes and a plurality of fermentation cylinders, wherein the brine supply device is connected with the screw pump through the brine pipeline; the brine pipeline is also provided with a brine pump and a brine flowmeter, the mixture conveying main pipe is provided with a valve and a pipeline pressure sensor, each mixture conveying branch pipe is also provided with a valve, and the side wall of each fermentation cylinder is provided with a fermentation cylinder pressure sensor. Under the action of the screw pump, the yeast material from the yeast material supply device and the saline water from the saline water supply device can be quantitatively extracted according to the set value of a user, the yeast material and the saline water are mixed to form a mixture, the mixture is sent out through the mixture conveying main pipe and is sent into the fermentation cylinder through the corresponding mixture conveying branch pipe, and therefore the traditional operations of manual mixing, conveying and the like are replaced.
Furthermore, the solid-liquid mixture conveying system for the yeast materials further comprises a field control electric cabinet, a remote conversion electric cabinet and an MMI upper computer which are sequentially connected, and the screw pump, the brine flowmeter, the pipeline pressure sensor, the fermentation cylinder temperature sensor and each valve are respectively connected with the field control electric cabinet. The MMI upper computer provides an operation interface for a user, and the user can preset parameters such as selection of the fermentation cylinder, proportion of yeast materials and brine, dosage and the like through the MMI upper computer; after the system is started, the materials for making a koji mold and the salt water with the same application amount are pumped by the screw pump and mixed, the materials are sent out from the mixture conveying main pipe, the MMI upper computer sends a control signal to the field control electric cabinet through the remote conversion electric cabinet, the opening and closing of the valves on the corresponding mixture conveying branch pipes of the fermentation cylinders are controlled by the field control electric cabinet, so that the mixture is uniformly distributed to the fermentation cylinders appointed by a user under the action of the screw pump, the mixed koji mold of the salt water and the materials for making a koji mold with fixed amount is realized, the adverse effects of the conditions of errors, bad weather and the like caused by manual operation are avoided, the production efficiency is improved, and the stability of the quality of soy sauce products is also ensured.
The field control electric cabinet is remotely connected with the remote conversion electric cabinet through an optical fiber cable, and the remote conversion electric cabinet is connected with the MMI upper computer through a network cable.
The electric cabinet for field control adopts a Mitsubishi PLC Q03UDVCPU host computer, and the electric cabinet for remote conversion adopts a Mitsubishi PLC Q06UDVCPU host computer.
The MMI upper computer is communicated with the remote conversion electric cabinet through a 100M network line, and is communicated with a Mitsubishi PLC Q06UDVCPU host in the remote conversion electric cabinet through a 100M switch; and the communication module QJ71GP21-SX of the Mitsubishi PLC Q03UDVCPU host machine in the remote conversion electric cabinet is communicated with the communication module QJ71GP21-SX of the Mitsubishi PLC Q03UDVCPU host machine in the field control electric cabinet through the CC-Link IE network unit communication module QJ71GP21-SX, the communication mode adopts optical cable transmission, and the transmission distance can reach 6km.
The valve is a butterfly pneumatic electromagnetic valve, is a general pneumatic electromagnetic valve in the market, adopts a low-voltage direct current control electromagnetic valve to compress gas to drive the valve to act, and provides a corresponding feedback signal to be input into the field control electric cabinet.
The fermentation vat is a glass fiber fermentation vat, is used as a starter fermentation vat in the soy sauce brewing process, has better corrosion resistance and better light transmittance and heat preservation, and is beneficial to fermenting and brewing soy sauce by adopting a natural sun-drying and night exposure mode.
The mixture conveying main pipe and the mixture conveying branch pipes are both 316 stainless steel thin-wall pipes, so that the durability of bent material conveying is ensured, and the load weight of bent material conveying is reduced. Correspondingly, according to the actual requirements of the soy sauce production process, the brine conveying pipeline and the bent material conveying pipeline can also adopt 316 stainless steel thin-wall pipes.
The fermentation cylinder pressure sensor is arranged at the bottom of the fermentation cylinder, the height of the mixture in the fermentation cylinder can be detected and calculated through the fermentation cylinder pressure sensor and the field control electric cabinet, feedback information is provided for the field control electric cabinet to control the opening and closing of the valves on the corresponding mixture branch pipes, the phenomenon that the fermentation cylinders overflow due to overfilling is prevented, and the balance of the liquid level of the mixture in each fermentation cylinder is improved.
The side wall of the fermentation cylinder is also provided with a fermentation cylinder temperature sensor, the temperature of the mixture in the fermentation cylinder is detected in real time through the fermentation cylinder temperature sensor, and signals of the temperature sensor generate data in an MMI upper computer after passing through a field control electric cabinet and a remote control electric cabinet, so that the temperature change in the soy sauce fermentation process is recorded, a user can observe and control the whole fermentation process conveniently, and the quality of soy sauce products is guaranteed.
In the solid-liquid mixture conveying system for the yeast materials, the pipeline pressure sensor is used for detecting the pressure condition of the materials in the mixture conveying main pipe in real time and feeding back signals to the field control electric cabinet, so that the pipeline pressure sensor is convenient to control the operation of the screw pump and prevent the pipeline or the screw pump from being damaged due to overhigh pressure in the mixture conveying main pipe; the brine flowmeter is used for detecting the real-time flow of the brine in the brine pipeline in real time, and further controlling the running condition of the brine pump through the field control electric cabinet to realize the flow control of the brine and achieve the aim of automatic allocation; the screw pump is a special pump for remotely conveying the yeast material, can be a commercially universal screw pump, is mixed into a uniform solid-liquid mixture by quantitative saline water and the yeast material, and then is conveyed into corresponding fermentation cylinders of the sunning ground through a mixture conveying main pipe and each mixture conveying branch pipe; the yeast material is large-particle or blocky dry material after yeast making such as soybean in the soy sauce brewing process, and the yeast material is generally required to be quickly conveyed into a fermentation cylinder for fermentation in the maturation period.
Compared with the prior art, the utility model, following beneficial effect has:
the solid-liquid mixture conveying system for the koji materials can realize the online mixing of the mature koji materials and the saline water, and quantitatively convey the mature koji materials to the corresponding fermentation cylinders on the sunning ground in a pipeline conveying mode, so that the traditional manual operation is effectively replaced, the production efficiency is improved, meanwhile, the mature koji materials enter the fermentation process at the first time, the active ingredients of microorganisms in the koji materials are favorably kept, the quality and the flavor of soy sauce are improved, the error of the quality of the soy sauce among different fermentation cylinders can be greatly reduced, and the uniformity of the flavor of the brewed soy sauce is well ensured.
In this solid-liquid mixture conveying system that bent material was used, through setting up pipeline pressure sensor, the pressure condition of material in the real-time supervision mixture conveying house steward to the on-the-spot control electricity cabinet feedback signal, be convenient for its operation of control screw pump, but in time the shut down when the pressure is too big in the pipeline, prevent to cause pipeline or screw pump to damage because of the pressure is too high in the mixture conveying house steward, play the pressure protection effect to whole conveying system, guarantee whole system's normal operating and steady operation.
In the solid-liquid mixture conveying system for the koji materials, the site control electric cabinet, the remote conversion electric cabinet and the MMI upper computer which are sequentially connected are arranged, so that the automatic control of the conveying of the mixed materials can be realized, valves are not required to be opened by operation, the time of conveying the koji materials influenced by thunderstorm weather, human factors and the like is reduced, and the automatic koji discharging and stable operation of the whole solid-liquid mixture conveying system are realized.
Drawings
FIG. 1 is a schematic diagram of a solid-liquid mixture conveying system for the yeast material.
FIG. 2 is a schematic diagram of the connection principle of a field control electric cabinet, a remote conversion electric cabinet and an MMI upper computer in a solid-liquid mixture conveying system for the yeast material.
In the above figures, the components indicated by the respective reference numerals are as follows: the device comprises a saline water supply device 1, a yeast material supply device 2, a brine pipeline 3, a yeast material pipeline 4, a screw pump 5, a mixture conveying main pipe 6, a mixture conveying branch pipe 7, a plurality of fermentation cylinders 8, a brine pump 9, a brine flowmeter 10, valves 11, pipeline pressure sensors 12, a fermentation cylinder pressure sensor 13, an on-site control electric cabinet 14, a remote conversion electric cabinet 15, an MMI upper computer 16 and a fermentation cylinder temperature sensor 17.
Detailed Description
The present invention will be described in further detail with reference to examples, but the present invention is not limited thereto.
Examples
A solid-liquid mixture conveying system for yeast in this embodiment, as shown in fig. 1, includes a brine supply device 1, a yeast supply device 2, a brine pipeline 3, a yeast pipeline 4, a screw pump 5, a mixture conveying main pipe 6, a mixture conveying branch pipe 7 and a plurality of fermentation cylinders 8, the brine supply device is connected with the screw pump through the brine pipeline, the yeast supply device is connected with the screw pump through the yeast pipeline, an outlet end of the screw pump is connected with the mixture conveying main pipe, each fermentation cylinder is connected to the mixture conveying main pipe through one mixture conveying branch pipe; the brine pipeline is also provided with a brine pump 9 and a brine flow meter 10, the mixture conveying main pipe is provided with a valve 11 and a pipeline pressure sensor 12, each mixture conveying branch pipe is also provided with a valve 11, and the side wall of each fermentation cylinder is provided with a fermentation cylinder pressure sensor 13. Under the action of the screw pump, the yeast material from the yeast material supply device and the saline water from the saline water supply device can be quantitatively extracted according to the set value of a user, the yeast material and the saline water are mixed to form a mixture, the mixture is sent out through the mixture conveying main pipe and is sent into the fermentation cylinder through the corresponding mixture conveying branch pipe, and therefore the traditional operations of manual mixing, conveying and the like are replaced.
Further, the solid-liquid mixture conveying system for the koji materials further comprises a field control electric cabinet 14, a remote conversion electric cabinet 15 and an MMI upper computer 16 (shown in figure 2) which are sequentially connected, and a screw pump, a brine flow meter, a pipeline pressure sensor, a fermentation cylinder temperature sensor and valves are respectively in electrical connection or signal connection with the field control electric cabinet. The MMI upper computer provides an operation interface for a user, and the user can preset parameters such as selection of the fermentation cylinder, proportion of yeast materials and salt water, dosage and the like through the MMI upper computer; after the system is started, the materials for making a koji mold and the salt water with the same application amount are pumped by the screw pump and mixed, the materials are sent out from the mixture conveying main pipe, the MMI upper computer sends a control signal to the field control electric cabinet through the remote conversion electric cabinet, the opening and closing of the valves on the corresponding mixture conveying branch pipes of the fermentation cylinders are controlled by the field control electric cabinet, so that the mixture is uniformly distributed to the fermentation cylinders appointed by a user under the action of the screw pump, the mixed koji mold of the salt water and the materials for making a koji mold with fixed amount is realized, the adverse effects of the conditions of errors, bad weather and the like caused by manual operation are avoided, the production efficiency is improved, and the stability of the quality of soy sauce products is also ensured.
The field control electric cabinet is remotely connected with the remote conversion electric cabinet through an optical fiber cable, and the remote conversion electric cabinet is connected with the MMI upper computer through a network cable. The field control electric cabinet, the remote conversion electric cabinet and the MMI upper computer are all realized by adopting the existing corresponding control cabinets in the market, and the field control electric cabinet, the remote conversion electric cabinet and the MMI upper computer are connected to form a control system of the whole solid-liquid mixture conveying system, so that the automatic control and adjustment of all components in the solid-liquid mixture conveying system are realized.
The Mitsubishi PLC Q03UDVCPU host is adopted in the field control electric cabinet, and the Mitsubishi PLC Q06UDVCPU host is adopted in the remote conversion electric cabinet.
The MMI upper computer is communicated with the remote conversion electric cabinet through a 100M network cable, and is communicated with a Mitsubishi PLC Q06UDVCPU host in the remote conversion electric cabinet through a 100M switch; and the communication module QJ71GP21-SX in the remote conversion electric cabinet is communicated with the communication module QJ71GP21-SX of the Mitsubishi PLC Q03UDVCPU host in the field control electric cabinet through the CC-Link IE network unit communication module QJ71GP21-SX, the communication mode adopts optical cable transmission, and the transmission distance can reach 6km.
The valve is a butterfly pneumatic electromagnetic valve, is a general pneumatic electromagnetic valve in the market, adopts a low-voltage direct current control electromagnetic valve to compress gas to drive the valve to act, and provides a corresponding feedback signal to be input into the field control electric cabinet.
Each fermentation cylinder is a glass fiber fermentation cylinder, is used as a yeast material fermentation cylinder in the soy sauce brewing process, has better corrosion resistance, light transmission and heat preservation, and is favorable for fermenting and brewing soy sauce by adopting a natural sun-exposure and night exposure mode.
The mixture conveying main pipe and the mixture conveying branch pipes are both 316 stainless steel thin-wall pipes, the working pressure is not more than 0.5mpa, the durability of bent material conveying is guaranteed, and the load weight during bent material conveying is reduced. Correspondingly, according to the actual requirement of the soy sauce production process, 316 stainless steel thin-wall pipes can be adopted as the saline water conveying pipeline and the yeast material conveying pipeline.
The fermentation cylinder pressure sensor is arranged at the bottom of the fermentation cylinder, the height of the mixture in the fermentation cylinder can be detected and calculated through the fermentation cylinder pressure sensor and the field control electric cabinet, feedback information is provided for the field control electric cabinet to control the opening and closing of the valve on the corresponding mixture branch pipe, the phenomenon that the fermentation cylinder overflows due to overfilling is prevented, and the balance of the mixture liquid level in each fermentation cylinder is improved.
The side wall of the fermentation cylinder is also provided with a fermentation cylinder temperature sensor 17, the temperature of the mixture in the fermentation cylinder is detected in real time through the fermentation cylinder temperature sensor, and signals of the temperature sensor generate data in an MMI upper computer after passing through a field control electric cabinet and a remote control electric cabinet, so that the temperature change in the soy sauce fermentation process is recorded, a user can observe and control the whole fermentation process conveniently, and the quality of soy sauce products is guaranteed.
In the solid-liquid mixture conveying system for the yeast materials, the pipeline pressure sensor is used for detecting the pressure condition of the materials in the mixture conveying main pipe in real time and feeding back signals to the field control electric cabinet, so that the pipeline pressure sensor is convenient to control the operation of the screw pump and prevent the pipeline or the screw pump from being damaged due to overhigh pressure in the mixture conveying main pipe; the brine flowmeter is used for detecting the real-time flow of brine in the brine pipeline in real time, and further controlling the running condition of the brine pump through the field control electric cabinet to realize the flow control of the brine and achieve the aim of automatic allocation; the screw pump is a special pump for remotely conveying the bent materials, can be realized by adopting a screw pump which is universal in the market, is mixed into a uniform solid-liquid mixture by quantitative saline water and the bent materials, and then is conveyed into corresponding fermentation cylinders of the sunning ground through a mixture conveying main pipe and each mixture conveying branch pipe; the yeast material is large-particle or blocky dry material after yeast making such as soybean in the soy sauce brewing process, and the yeast material is generally required to be quickly conveyed into a fermentation cylinder for fermentation in the maturation period.
As described above, the present invention can be realized well, and the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; all equivalent changes and modifications made according to the present invention are intended to be covered by the scope of the claims of the present invention.
Claims (9)
1. A solid-liquid mixture conveying system for yeast materials is characterized by comprising a brine supply device, a yeast material supply device, a brine pipeline, a yeast material pipeline, a screw pump, a mixture conveying main pipe, mixture conveying branch pipes and a plurality of fermentation cylinders, wherein the brine supply device is connected with the screw pump through the brine pipeline; the brine pipeline is also provided with a brine pump and a brine flowmeter, the mixture conveying main pipe is provided with a valve and a pipeline pressure sensor, each mixture conveying branch pipe is also provided with a valve, and the side wall of each fermentation cylinder is provided with a fermentation cylinder pressure sensor.
2. The system for transporting the solid-liquid mixture for the koji material according to claim 1, further comprising a field control electric cabinet, a remote conversion electric cabinet and an MMI upper computer which are connected in sequence, wherein the screw pump, the brine flow meter, the pipeline pressure sensor, the fermentation cylinder temperature sensor and each valve are respectively connected with the field control electric cabinet.
3. The system for conveying the solid-liquid mixture for the yeast material according to claim 2, characterized in that the on-site control electric cabinet is remotely connected with the remote conversion electric cabinet through an optical fiber cable, and the remote conversion electric cabinet is connected with the MMI upper computer through a network cable.
4. The system for conveying the solid-liquid mixture for the koji material according to claim 2, wherein the on-site control electric cabinet adopts a Mitsubishi PLC Q03UDVCPU host, and the remote conversion electric cabinet adopts a Mitsubishi PLC Q06UDVCPU host.
5. A system for conveying a solid-liquid mixture for koji material according to claim 1, wherein the valve is a butterfly type pneumatic solenoid valve.
6. A system for transporting a solid-liquid mixture for koji material according to claim 1, wherein the jar fermenter is a glass fiber jar fermenter.
7. The system for conveying solid-liquid mixture for yeast according to claim 1, characterized in that the mixture conveying main pipe and the mixture conveying branch pipes are both 316 stainless steel thin-walled pipes.
8. The system for conveying a solid-liquid mixture for a koji material according to claim 1, wherein the fermenter pressure sensor is provided at the bottom of the fermenter.
9. The system for conveying a solid-liquid mixture for a koji material according to claim 1, wherein a fermenter temperature sensor is further provided on the side wall of the fermenter.
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| CN202222449161.1U CN218465778U (en) | 2022-09-15 | 2022-09-15 | Solid-liquid mixture conveying system for yeast materials |
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| CN202222449161.1U CN218465778U (en) | 2022-09-15 | 2022-09-15 | Solid-liquid mixture conveying system for yeast materials |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117801926A (en) * | 2024-01-03 | 2024-04-02 | 泰山恒信有限公司 | Thick broad-bean sauce slurry proportioning system and proportioning method |
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- 2022-09-15 CN CN202222449161.1U patent/CN218465778U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117801926A (en) * | 2024-01-03 | 2024-04-02 | 泰山恒信有限公司 | Thick broad-bean sauce slurry proportioning system and proportioning method |
| CN117801926B (en) * | 2024-01-03 | 2024-08-23 | 泰山恒信有限公司 | Thick broad-bean sauce slurry proportioning system and proportioning method |
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