CN103045432A - System for automatically controlling adding of proportioned water to fermented grains during white wine brewing - Google Patents
System for automatically controlling adding of proportioned water to fermented grains during white wine brewing Download PDFInfo
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- CN103045432A CN103045432A CN2012105695949A CN201210569594A CN103045432A CN 103045432 A CN103045432 A CN 103045432A CN 2012105695949 A CN2012105695949 A CN 2012105695949A CN 201210569594 A CN201210569594 A CN 201210569594A CN 103045432 A CN103045432 A CN 103045432A
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Abstract
The invention discloses a system for automatically controlling the adding of proportioned water to fermented grains during white wine brewing. The system comprises a proportioned water temperature control device, a proportioned water usage control device and a sprinkler, wherein the proportioned water temperature control device comprises a steam automatic regulating valve, a temperature transmitter and a DCS (Distributed Control System), wherein the steam automatic regulating valve and the temperature transmitter are respectively connected with the DCS; the proportioned water usage control device comprises an explosion-proof centrifugal pump and a scraper flowmeter; the explosion-proof centrifugal pump and the scraper flowmeter are respectively connected with the DCS; the sprinkler comprises a sprayer adopting a net structure formed by a plurality of spraying pipes of which the interiors are communicated; and spray holes for spraying proportioned water are formed in the spraying pipes. The system can automatically control proportioned water temperature and the accurately control the proportioned water usage.
Description
Technical field
The present invention relates to a kind of brewed spirit system, particularly a kind of brewed spirit wine training adds Measuring System automatically.
Background technology
Used ' water gaging ' of wine brewing workshop section is tap water, and temperature requirement is controlled in 99 ± 1 ℃ of scopes, becomes the boiling point water gaging.In the actually operating, operator are delivered to high-temperature steam in the water gaging storage tank, and tap water is risen in the processing range from room temperature.According to temperature variations, open and close steam manually-operated gate is observed temperature control table, the manipulated variable water temp.Owing to manually control steam valve, in adding the water gaging process, uncontrollable steam valve aperture size causes temperature can't remain in the processing range (99 ± 1 ℃), temperature phenomenon on the low side occurs, and the water gaging temperature can only remain on more than 80 ℃.The water gaging temperature is excessively low, can not make miscellaneous bacteria passivation in the water, and moisture invests the raw material surface, and the starch small grain suction is not enough.Grain powder gelatinization effect is relatively poor, the impact fermentation, and the yield of liquor is low.
Carry ' water gaging ' with wooden barrel in the traditional technology, the record barrelage can not be measured by accurate-metering ' water gaging ', has both affected normal fermentation, again impact grain training water content.Water content is either large or small in the grain training, all production is brought tremendous influence.Enter at present only 12.5-18.7% of cellar for storing things grain training water content qualification rate, the acidity qualification rate is only below 10%.
Hot season enters cellar for storing things grain training water content processing requirement and is controlled in 55 ± 1% scopes, and acidity control is in 1.3-1.8 degree scope.And 80% batch grain is trained upper, middle and lower layer water content more than 56.5%, and acidity is more than 2.1 degree, and 10% batch grain training water content is below 54%, and acidity is below 1.8 degree.
Cold season enters cellar for storing things grain training water content processing requirement and is controlled in 53 ± 1% scopes, and acidity control is in 1.5-2.4 degree scope.And 82% batch grain is trained upper, middle and lower layer water content more than 54.5%, and acidity is more than 2.5 degree, and 12% batch grain training water content is below 52%, and acidity is below 1.5 degree.
If it is on the low side to enter cellar for storing things grain training water content, it is swift and violent just to occur heating up after the grain training enters to store, grain training fermentation not exclusively, the grain training is existing to be done, and acidity is excessive, and yellow water is few, easily " fall to burn ", affect the phenomenons such as raw material gelatinization, the eubolism that affects during the fermentation microorganism is movable, thereby affects fermented quality, the yield of liquor is low.
If grain training water content is bigger than normal, just occurring grain productions in, to train fermentation calefaction slow, and yeast phase is long, and microbial reproduction is fast, and acidity is low, and the vinosity of output wine is thin, mouthfeel dullness or without phenomenons such as fragrance.Quality liquor " yield " only is 1.5-2.2%.
In addition, Chinese patent CN201120236205.1, the day for announcing is that 2012.3.28 discloses a kind of white wine brewage proportioning water numerical control device, comprise the grain groove, control valve and water pump is characterized in that: also comprise central controller, described grain groove comprise stainless steel vessel, support and be arranged on stainless steel vessel and support between pressure transmitter, described central controller links to each other with pressure transmitter with control valve, and is provided with liquid-crystal display.In this utility model manual control water temperature, do not satisfy the automatically production theory of control, fluctuating temperature is larger.
Also have, China Patent No. is: ZL201210063411.6, open day is the utility model patent of " White wine pit liquid fermenting tank " for 2012.7.18 discloses denomination of invention, the purpose of this patent is on the basis that guarantees fermentation, provide a kind of floor space little, go out the cellar for storing things, enter to store easily solid state fermentation cellar, its technical scheme is: tank body top is provided with feeding mouth, tank body lower part is provided with discharge port, is provided with spray equipment at the tank body top.Spray equipment is located at the top, and its effect is to utilize microorganism cellar for storing things liquid that cellar for storing things mud extracts to be sprayed on the wine unstrained spirits in the fermentor tank by spray equipment, and the wine unstrained spirits ferments in fermentor tank.
In the traditional fermentation technique, manually carry in the water gaging process owing to adopt, the water gaging of high temperature easily spills from wooden barrel, the personnel that cause scald, dangerous accident occurs, artificially with the downpour water gaging that spills, and every Zhen adds the water gaging required time, and to be that the grain training of 3-4min. difference adds ' water gaging ' amount inhomogeneous, too much or the very few situation of local grain training water content occurs, cause the partial starch leakage.Cause in process of production gelatinization uneven, it is irregular to ferment, the situation that the yield of liquor is low, and the yield of liquor only is about 35%.
Summary of the invention
In order to overcome the defective of depositing in the prior art, the invention provides a kind of brewed spirit wine training and automatically add Measuring System, this system can A.T.C and what of accurate manipulated variable water consumption, and can to about the wine training, about and front and back grain training Omnibearing even is added water gaging, significantly shorten and add the water time.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is:
A kind of brewed spirit wine training adds Measuring System automatically, comprise steam-pipe, the water gaging storage tank, the water gaging transport pipe that communicates with the water gaging storage tank, the water gaging temperature-control device, water gaging amount control device and spray equipment, it is characterized in that: described water gaging temperature-control device comprises the steam automatic regulating valve that is arranged on the steam-pipe, with the tank connected temperature transmitter for water temperature in the perception water gaging storage tank of water gaging storage, the DCS Controlling System, described steam automatic regulating valve, temperature transmitter is connected with the DCS Controlling System respectively, and described temperature transmitter and steam automatic regulating valve are linkage relationship;
Described water gaging comprises the DCS Controlling System with amount control device, be connected with the DCS Controlling System respectively with explosion-proof centrifugal pump, blade flowmeter, described explosion-proof centrifugal pump, blade flowmeter that the water gaging transport pipe is connected in turn, described explosion-proof centrifugal pump, blade flowmeter are linkage relationship;
Described spray equipment comprises the spray thrower that communicates with the water gaging transport pipe, the reticulated structure that communicates in the pipe that described spray thrower is made of a plurality of showers, and described cancellated spray thrower forms cover body, has the spray orifice that sprays water gaging on the described shower.
The output water end (W.E.) of described blade flowmeter connects the water gaging automatic regulating valve, and the water gaging automatic regulating valve is connected with the DCS Controlling System, and described explosion-proof centrifugal pump, blade flowmeter and water gaging automatic regulating valve are linkage relationship.
In addition, also comprise the water gaging circulating line, an end of described water gaging circulating line communicates with the water gaging storage tank, and the other end communicates with water gaging transport pipe between explosion-proof centrifugal pump, the blade flowmeter, and the described water gaging circulating line that also comprises is provided with valve.
Described spray thrower is the rectangular parallelepiped cover body, the end face of this cover body, front-back and about face all be set as the reticulated structure of intercommunication in the pipe with shower cloth.
Described spray orifice is evenly distributed on the shower.
Described spray orifice pitch of holes is 3--8cm, and the aperture is 2--4mm.
The present invention has the following advantages:
1, the present invention adds the connection temperature transmitter at the water gaging storage tank, increase the steam automatic regulating valve on the steam-pipe, steam automatic regulating valve and temperature transmitter are chain state, enter the DCS Controlling System, temperature transmitter obtains the temperature variations input DCS Controlling System of water gaging in the water gaging storage tank, the size of the automatic steam regulation valve opening of DCS Controlling System, real-time manipulated variable water temp, ' water gaging ' temperature remains in 99 ± 1 ℃ of processing ranges.Promote water gaging fast to the infiltration of grain silt interior, can not invest the raw material surface, reach starch and expand, divide purpose, so that the water gaging temperature reaches processing requirement all the time.Cancellated spray thrower forms cover body, this cover body shape spray thrower can cover all grain trainings, have spray orifice on the described shower, in this system, technique water gaging up to standard under the effect of impeller pump through the water gaging transport pipe, be delivered to spray equipment, spray water gaging around spray orifice is ring-like to the grain training, strict control grain training each several part water content.
2, the present invention connects explosion-proof centrifugal pump, blade flowmeter in turn at the water gaging transport pipe, explosion-proof centrifugal pump, blade flowmeter are connected with the DCS Controlling System respectively, explosion-proof centrifugal pump and blade flowmeter are linkage relationship, blade flowmeter converts the water gaging consumption to electrical signal, enters the DCS Controlling System, after the consumption of output water gaging reaches required processing requirement, the automatic stop of explosion-proof centrifugal pump, accurate-metering ' water gaging ' consumption, automatization adds water gaging, shortens to add water gaging time: 2min.Make the water gaging rapid osmotic inner to starch, avoid starch to run off, effectively control grain training acidity improves the yield of liquor and quality liquor " yield ".Thereby reach accurate measurement water gaging purpose.
3, the present invention connects the water gaging automatic regulating valve at the output water end (W.E.) of blade flowmeter, the water gaging automatic regulating valve is connected with the DCS Controlling System, described explosion-proof centrifugal pump, blade flowmeter and water gaging automatic regulating valve are linkage relationship, in the DCS Controlling System, input aequum water consumption, the water gaging automatic regulating valve is opened automatically, be separated by behind about 5 paper money, the explosion-proof centrifugal pump is opened automatically, carry water gaging, when the water gaging of output reached required value, the water gaging automatic regulating valve cut out, the explosion-proof centrifugal pump is out of service, and the output of water gaging realizes automatization.
4, the present invention includes the water gaging circulating line, an end of described water gaging circulating line communicates with the water gaging storage tank, and the other end communicates with water gaging transport pipe between explosion-proof centrifugal pump, the blade flowmeter, after water gaging adds, and the automatic regulating valve autoshutdown.And pump does not also in time quit work, and plays a part to release the pressure, and prevents ' forcing pressure ' phenomenon.
5, the present invention greatly reduces the generation of operator's scald accident owing to automatic control is all adopted in the adjusting of water gaging temperature, the conveying of water gaging.
6, be the rectangular parallelepiped cover body in the spray equipment of the present invention, its end face, front-back and about face all lay the cancellated shower that communicates can be from top to bottom, from bottom to up, water gaging is sprayed in the training to grain from left to right, spray orifice is evenly distributed on the shower in the spray equipment, and the spray orifice pitch of holes is 3--8cm, the aperture is 2--4mm, so that water gaging sprays evenly the water content of strict grain training difference.
7, the present invention is owing to can effectively control the temperature of water gaging and the consumption of water gaging, flavor and fragrance substance in the finished wine: improve the yield of liquor and quality liquor " yield ", the yield of liquor can be increased to more than 42% by former 35%, and quality liquor " yield " can improve more than 6.2%.
Fig. 1 is specific embodiment of the invention structural representation.
Fig. 2 is the spray equipment structural representation;
Fig. 3 is the spray pipe structure synoptic diagram.
Mark 1, steam-pipe among the figure, 2, the water gaging storage tank, 3, the steam automatic regulating valve, 4, DCS Controlling System, 5, the water gaging transport pipe, 6, temperature transmitter, 7, explosion-proof centrifugal pump, 8, blade flowmeter, 9, the water gaging automatic regulating valve, 10, water gaging circulating line, 11, valve, 12, water supply pipe, 13, spray thrower, 14, shower, 15 spray orifices, 16 grain trainings.
Embodiment
Embodiment 1
A kind of brewed spirit wine training adds Measuring System automatically, as shown in Figure 1, comprise steam-pipe 1, water gaging storage tank 2, the water gaging transport pipe 5 that communicates with water gaging storage tank 2, the water gaging temperature-control device, water gaging amount control device and spray equipment, the water gaging temperature-control device comprises the steam automatic regulating valve 3 that is arranged on the steam-pipe 1, DCS Controlling System 4, the temperature transmitter 6 that is used for perception water gaging storage tank 2 interior water temperatures that is connected with water gaging storage tank 2, steam automatic regulating valve 3, temperature transmitter 6 is connected with DCS Controlling System 4 respectively, (linkage relationship is described temperature transmitter 6: set 1 value in the DCS Controlling System for linkage relationship with steam automatic regulating valve 3, when what do not satisfy or satisfy, will carry out next instruction); Be that boiling point water gaging temperature control processing requirement is: 99 ± 1 ℃, when the equivalent water temp was lower than 95 ℃, the steam automatic regulating valve was opened automatically, and water gaging is carried out heat treated, after temperature reaches processing requirement, and autoshutdown automatic regulating valve, stopped heating.The water that the water gaging storage tank is 2 li is by the injection of water supply pipe 12, high-temperature steam is through steam-pipe 1, heat the water of 2 li of water gaging storage tanks by the control of steam automatic regulating valve 3, the water temperature that the temperature sensor perception water gaging storage tank of temperature transmitter 6 is 2 li, enter the DCS Controlling System, temperature transmitter obtains the temperature variations input DCS Controlling System of water gaging in the water gaging storage tank, the size of the automatic steam regulation valve opening of DCS Controlling System, real-time manipulated variable water temp is so that the water gaging temperature reaches processing requirement all the time.
Described water gaging amount control device is to be connected in turn explosion-proof centrifugal pump 7, blade flowmeter 8 by water gaging transport pipe 5 output terminals, DCS Controlling System 4 forms, water gaging after the heating is through 8 outputs of explosion-proof centrifugal pump 7, blade flowmeter, and inject spraying automatic control device to grain training carry out proportioning water; Described explosion-proof centrifugal pump 7, blade flowmeter 8 are connected with DCS Controlling System 4 respectively, and described explosion-proof centrifugal pump 7, blade flowmeter 8 are linkage relationship; In the DCS Controlling System, the required consumption L of input water gaging, the water gaging automatic regulating valve is opened automatically, and after being separated by 5 seconds, impeller pump is opened automatically, carries water gaging.When the water gaging amount that transfers out reached required value, automatic regulating valve autoshutdown, impeller pump were automatically out of service, thereby reached accurate measurement water gaging purpose.
Described explosion-proof centrifugal pump Q=5m3/h, H=10m is high temperature resistant 〉=and 100 ℃, 1 cover maximum range 5M
3The blade flowmeter of high temperature resistant 〉=100 ℃ converts the water gaging consumption to ' electrical signal ', and impeller pump, under meter are ' chain ' state, enter the DCS Controlling System, after the consumption of output water gaging reaches required processing requirement, the pump automatic stop, thus reach accurate measurement water gaging purpose.
Water gaging adds maximum and can be controlled to be: 3.14*0.025*0.025*3*60*1000=353.25L/min, and (3.14 is pi; 0.025 be the pipe inside radius; 3 is flow velocity m/S)
Water gaging adds minimum and can be controlled to be: 3.14*0.025*0.025*2*60*1000=235.5L/min, and (3.14 is pi; 0.025 be the pipe inside radius; 2 is flow velocity m/S)
The required water gaging joining day can be controlled in the 1-1.5min finishes.
Above-mentioned water gaging transport pipe 5 all adds thermal insulation layer.
Described spray equipment, such as Fig. 2, shown in Figure 3, this device is the device that sprays water gaging for the training of the wine in the brewed spirit, it comprises spray thrower 13, spray thrower 13 communicates with water gaging transport pipe 5, the reticulated structure that communicates in the pipe that described spray thrower 13 is made of a plurality of showers 14, and described cancellated spray thrower 13 forms a cover body, this cover body covers the grain training 16 that need to add water gaging, has on the described shower 14 and sprays water gaging spray orifice 15(such as Fig. 2).Water gaging is being delivered to the shower 14 that sprays in the dress device 13 through water gaging transport pipe 5 under the effect of impeller pump pressure, the ring-like water gagings that spray all around of 15 pairs of grain trainings 16 of spray orifice, the water content of strictly control grain training each several part.
Described spray thrower 13 is made for the rectangular parallelepiped cover body, the end face of this cover body, front-back and about face all adopt shower 14 cloth to be set as the reticulated structure of intercommunication in the pipe, described spray orifice 15 is evenly distributed on the shower 14, thereby can realize from top to bottom, from bottom to up, from left to right water gagings are sprayed in grain training 16.
Described spray orifice (15) pitch of holes is 3--8cm, and the aperture is 2--4mm, so that water gaging sprays evenly the water content of strict grain training difference.
Embodiment 2
As shown in Figure 1, than embodiment 1, connect water gaging automatic regulating valve 9 at the output water end (W.E.) of described blade flowmeter 8, the water gaging after the heating is opened output through explosion-proof centrifugal pump 7, blade flowmeter 8, water gaging automatic regulating valve 9, and inject spraying automatic control device to grain training carry out proportioning water; Water gaging automatic regulating valve 9 is connected with DCS Controlling System 4, and described explosion-proof centrifugal pump 7, blade flowmeter 8 and water gaging automatic regulating valve 9 are linkage relationship.In the DCS Controlling System, input aequum water consumption, water gaging automatic regulating valve 9 is opened automatically, be separated by behind about 5 paper money, explosion-proof centrifugal pump 7 is opened automatically, carries water gaging, when the water gaging that records output when blade flowmeter 8 reaches required value, water gaging automatic regulating valve 9 cuts out, and explosion-proof centrifugal pump 7 is out of service, and the output of water gaging realizes automatization.
The water gaging of water gaging consumption automatic control device output, through water gaging transport pipe 5 input spray equipments, described spray equipment comprises spray thrower 13, the reticulated structure that communicates in the pipe that described spray thrower 13 is made of a plurality of showers 14, described cancellated spray thrower 13 forms a cover body, this cover body covers the grain training 16 that need to add water gaging, has on the described shower 14 and sprays water gaging spray orifice 15(such as Fig. 2).Water gaging is being delivered to the shower 14 that sprays in the dress device 13 through water gaging transport pipe 5 under the effect of impeller pump pressure, the ring-like water gagings that spray all around of 15 pairs of grain trainings 16 of spray orifice, the water content of strictly control grain training each several part.
Described spray thrower 13 is made for the rectangular parallelepiped cover body, the end face of this cover body, front-back and about face all adopt shower 14 cloth to be set as the reticulated structure of intercommunication in the pipe, described spray orifice 15 is evenly distributed on the shower 14, thereby can realize from top to bottom, from bottom to up, from left to right water gagings are sprayed in grain training 16.
Described spray orifice (15) pitch of holes is 3--8cm, and the aperture is 2--4mm, so that water gaging sprays evenly the water content of strict grain training difference.
Embodiment 3
Compare embodiment 1 and embodiment 2, in real work, after water gaging adds, water gaging automatic regulating valve 9 autoshutdowns, and explosion-proof centrifugal pump 7 does not also in time quit work, therefore water gaging circulating line 10 is set, play a part to release the pressure, prevent ' forcing pressure ' phenomenon, one end of described water gaging circulating line 10 communicates with water gaging storage tank 2, the other end and explosion-proof centrifugal pump 7, water gaging transport pipe 5 between the blade flowmeter 8 communicates, and the described water gaging circulating line 10 that also comprises is provided with valve 11, when water gaging automatic regulating valve 9 autoshutdown, the explosion-proof centrifugal pump 7 water throughput water circulating pipe 10 that throws away that also in time do not quit work flows back to water gaging storage tank 2.
Above-mentioned water gaging transport pipe 5 all adds thermal insulation layer.
Claims (6)
1. a brewed spirit wine training adds Measuring System automatically, comprise steam-pipe (1), water gaging storage tank (2), the water gaging transport pipe (5) that communicates with water gaging storage tank (2), the water gaging temperature-control device, water gaging amount control device and spray equipment, it is characterized in that: described water gaging temperature-control device comprises the steam automatic regulating valve (3) that is arranged on the steam-pipe (1), the temperature transmitter (6) that is used for the interior water temperature of perception water gaging storage tank (2) that is connected with water gaging storage tank (2), DCS Controlling System (4), described steam automatic regulating valve (3), temperature transmitter (6) is connected with DCS Controlling System (4) respectively, and described temperature transmitter (6) is linkage relationship with steam automatic regulating valve (3);
Described water gaging comprises DCS Controlling System (4) with amount control device, be connected in turn explosion-proof centrifugal pump (7), blade flowmeter (8) with water gaging transport pipe (5), described explosion-proof centrifugal pump (7), blade flowmeter (8) are connected with DCS Controlling System (4) respectively, and described explosion-proof centrifugal pump (7), blade flowmeter (8) are linkage relationship;
Described spray equipment comprises the spray thrower (13) that communicates with water gaging transport pipe (5), the reticulated structure that communicates in the pipe of described spray thrower (13) by a plurality of showers (14) formation, described cancellated spray thrower (13) forms cover body, has the spray orifice (15) that sprays water gaging on the described shower (14).
2. brewed spirit wine training according to claim 1 adds Measuring System automatically, it is characterized in that: the output water end (W.E.) of described blade flowmeter (8) connects water gaging automatic regulating valve (9), water gaging automatic regulating valve (9) is connected with DCS Controlling System (4), and described explosion-proof centrifugal pump (7), blade flowmeter (8) and water gaging automatic regulating valve (9) are linkage relationship.
3. brewed spirit wine training according to claim 1 and 2 adds Measuring System automatically, it is characterized in that: also comprise water gaging circulating line (10), one end of described water gaging circulating line (10) communicates with water gaging storage tank (2), the other end communicates with water gaging transport pipe (5) between explosion-proof centrifugal pump (7), the blade flowmeter (8), and the described water gaging circulating line (10) that also comprises is provided with valve (11).
4. brewed spirit wine training according to claim 1 adds Measuring System automatically, it is characterized in that: described spray thrower (13) is the rectangular parallelepiped cover body, the end face of this cover body, front-back and about face all use shower (14) cloth to be set as the reticulated structure of intercommunication in the pipe.
5. brewed spirit wine training according to claim 4 adds Measuring System automatically, and it is characterized in that: described spray orifice (15) is evenly distributed on the shower (14).
6. brewed spirit wine training according to claim 5 adds Measuring System automatically, and it is characterized in that: described spray orifice (15) pitch of holes is 3--8cm, and the aperture is 2--4mm.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107236661A (en) * | 2017-05-27 | 2017-10-10 | 安徽管仲酒业有限公司 | A kind of brewed spirit automatic ration priming apparatus |
CN108277125A (en) * | 2018-04-24 | 2018-07-13 | 贵州茅台酒厂(集团)习酒有限责任公司 | Water-meter |
CN109971578A (en) * | 2019-03-27 | 2019-07-05 | 百特(福建)智能装备科技有限公司 | A kind of flow-controllable formula proportioning water mechanism |
CN110305765A (en) * | 2019-06-20 | 2019-10-08 | 刘世红 | Pit mud control device for white wine pit |
CN112068619A (en) * | 2020-09-08 | 2020-12-11 | 四川郎酒股份有限公司 | Automatic water metering system for brewed wine and control method |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107236661A (en) * | 2017-05-27 | 2017-10-10 | 安徽管仲酒业有限公司 | A kind of brewed spirit automatic ration priming apparatus |
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CN109971578A (en) * | 2019-03-27 | 2019-07-05 | 百特(福建)智能装备科技有限公司 | A kind of flow-controllable formula proportioning water mechanism |
CN110305765A (en) * | 2019-06-20 | 2019-10-08 | 刘世红 | Pit mud control device for white wine pit |
CN112068619A (en) * | 2020-09-08 | 2020-12-11 | 四川郎酒股份有限公司 | Automatic water metering system for brewed wine and control method |
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