CN205080417U - Automatic blending system - Google Patents
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- CN205080417U CN205080417U CN201520884680.8U CN201520884680U CN205080417U CN 205080417 U CN205080417 U CN 205080417U CN 201520884680 U CN201520884680 U CN 201520884680U CN 205080417 U CN205080417 U CN 205080417U
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Abstract
The utility model discloses an automatic blending system, including a jar body, its characterized in that: this system includes the PLC controller, is connected with with the PLC controller to lie in superordinate active station or engineer station, and AND operation station or engineer station are connected with the printer, be connected with DI module and DO module with the PLC controller, be connected with wine pump and the internally piloted valve that receives the control of PLC controller with the DO module, be connected with analog input module and analog output module with the PLC controller, analog input module is connected with level sensor and flowmeter, be equipped with the conveyer pipe, during the other end of conveyer pipe stretches into the head tank, the other end and a jar body intercommunication, foretell wine pump, flowmeter are located the conveyer pipe, at the internal level sensor that is equipped with of jar, compared with the prior art, this automatic blending system has improved the intellectuality of white spirit enterprise production, automatic level, has improved wine rate and super grade wine rate.
Description
Technical field
The utility model relates to a kind of robotization and hooks adjusting system.
Background technology
Existing liquor production, substantially manual operations, multiple-microorganism altogether ferment, although the raw material adopted and wine brewing, yeast-making technology are roughly the same, but the factor affecting quality is a lot.Various Seasonal, different teams and groups, the wine that different cellar for storing things (cylinder) is produced, quality is different.If without blending, every altar is packed respectively and is dispatched from the factory, vinosity extremely unstable, is difficult to accomplish that quality is basically identical, blends the object that can also reach and improve vinosity simultaneously.
Chinese food industry net statistical figure show, and China's Liquor-making Enterprises & more than 90% is still in traditional artificial sense and hooks the tune stage.Brew alcoholic beverages as the traditional culture of China, its production automation degree lags behind other industry, and current liquor production is still based on manual operations, device resource can not effectively utilize, and working strength is large, inefficiency, cost of labor is more and more higher, is difficult to carry out large-scale production.During manual operations, need personnel's all kinds of valve arrangement of switch frequently, the various errors such as wrong pass and evaporating, emitting, dripping or leaking of liquid or gas of very easily staggering, easily produce waste product wine, various direct race can be caused again to emit loss.
China should strengthen the Innovation Input of the production automation aspect that brews alcoholic beverages, utilize resources advantage to rob and grab the market opportunity, improve China to brew alcoholic beverages aspect autonomous innovation level, strengthen cooperation by production, study and research, the conversion of colleges and universities' institutes's achievement in research can be promoted on the one hand, strengthen innovation ability with enterprises as principal components on the other hand, strengthen competitive edge, and occupy domestic and international market early.
Simultaneously, liquor industry is as traditional industrial project, robotization, mechanization are popularized not high, mass automatic production is enhanced productivity to liquor industry, improve food security grade, reduce energy resource consumption, effectively avoid the harm that plasticiser brings to consumer health, green is walked to enterprise, the mode of sustainable development of low-carbon (LC) has far-reaching significance, is that enterprise enhances productivity, the important means of stabilized product quality.
Summary of the invention
For the deficiency that prior art exists, the purpose of this utility model is to provide a kind of robotization to hook adjusting system, and this novel employing controls automatically, compared with prior art, this robotization hooks intellectuality, the automatization level that adjusting system improves Liquor-making Enterprises & production, improves distillation yield and top grade wine rate.
For achieving the above object, the utility model solves by the following technical programs:
A kind of robotization hooks adjusting system, and comprise tank body, this system comprises PLC, is connected with and is positioned at upper active station or engineer station, be connected with printer with active station or engineer station with PLC; Be connected with DI link block and DO link block with PLC, be connected with DO link block the wine pump and internally piloted valve that control by PLC; Also be connected with Analog input mModule and analog output module with PLC, be connected with liquid level sensor and flowmeter with Analog input mModule; The side of tank body is provided with head tank; Also be provided with delivery pipe, above-mentioned delivery pipe one end is stretched in head tank, the other end stretches in tank body; Above-mentioned wine pump is positioned at bottom head tank, and wine delivery side of pump is communicated with delivery pipe; Above-mentioned flowmeter arranges in delivery pipe; Above-mentioned liquid level sensor is positioned at inner tank wall top; Above-mentioned internally piloted valve is positioned at the end extending into tank body delivery pipe.
Preferably, described PLC selects S7-300/400 Series Controller; Analog input mModule selects SM331/SM134; Analog output module selects SM332/SM135; Digital quantity input module selects SM321/SM131; Digital output module selects SM322/SM132.
Preferably, described internally piloted valve is pneumatic valve.
Preferably, described liquid level sensor is ultrasonic liquid level sensor.
Principle of work of the present utility model, main innovate point and beneficial effect show:
A set of delicate flow meter installed by the confession wine pipe of every class base wine, and the Self controlling valve by means of safety and stability carries out accurate tune to each wine tank and converts.
Under the operation of computing machine, according to composition and engineering flow process, automatically complete and blend production run.Blend automatic control system to need to detect base wine tank, seasoning pot and the liquid level of blending tank, valve automatic shutter, flow meter data extract real-time, pump automatic start-stop.
Adopt electronic measurement control technology, computing machine DCS control technology, achieve robotization adjustment and the information system management of white wine or flavouring hook tune; Adopt control algolithm and wine library management decision system, improve white wine robotization and hook reliability, hook tune precision and the production efficiency adjusted; This system provides the data-interface of multiple opening, multiple fieldbus standard can be supported, there is the compatibility with other system, to adapt to following expansion and upgrading needs; Through inspection, property indices meets liquor production process requirement.Use through user and show, these properties of product are stable, reliable operation, market application foreground is wide.
Select pneumatic valve, avoid valve and drive use electric power, electric signal extends to the situation of tank field, ensures the fire-proof and explosion-proof safety in tank field to the full extent;
Adopting comprehensively careful Liquid level compensator and blend compensation way, by constantly improving, the productive temp of liquor production cycle and market demand being adapted.
To sum up, robotization hooks adjusting system can reach harmful content of material in the composition and sanitary index, to greatest extent minimizing white wine being effectively controlled to and sampling wine, reach " soft aroma and, sweet natural, acid acid is coordinated, taste is clean " specific style, not " top ", the high-tech quality of not " leftover bits and pieces ", not " dry larynx ".
(1) reliably advanced: to comprise the reliability of continuous data and the reliability of system cloud gray model.Adopt the newest fruits of modern measure control technology, computer technology and Information Technology Development, achieve on-site manual, control station hand/from one and administration and supervision authorities monitor organically blend.(2) Applied economy: system two control planes (Liquid level compensator and blend compensation), had both considered that the full-automation of normal work ran, had considered again the formulation strategies under multiple abnormal operational conditions.Pursue the configuration of optimized system equipment, meeting user under the prerequisite of each side requirements such as function, quality, performance, price and service, to obtain the higher ratio of performance to price.(3) expansion is open: along with the development of control system, the occasion of control and equipment is needed all can constantly to increase, so retain certain leeway in the type selecting of opertaing device and choosing of control capability, not all with full, to add new reference mark in systems in which; System possesses opening system structure, and provides the data-interface of multiple opening, supports multiple fieldbus standard, to adapt to following expansion needs.Visible, the utility model adopts original creation DCS system program; The application of original creation operated pneumatic valve in wine blending is produced, improves the safety index of enterprise; The application of original creation ultrasonic liquid level sensor in liquor container also improves precise effect; The employing of robotization improves production efficiency and greatly reduces employment cost.Achieve the robotization that brewed spirit blends process.This product obtains the abundant affirmation of user, reduces labour cost, improves production efficiency, achieves good economic benefit and social benefit.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings;
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the utility model member connection structure schematic diagram.
Embodiment
The correlation technique content do not addressed below all can adopt or use for reference prior art.
Technical scheme in the application is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all should belong to the scope of the application's protection.
Shown in Fig. 1, a kind of robotization hooks adjusting system, and this system comprises PLC 1, is connected with is positioned at upper active station or engineer station 2 with PLC 1, is connected with printer 3 with active station or slip-stick artist 2 station; Be connected with DI module 4 and DO module 5 with PLC 1, be connected with DO module 5 the wine pump 6 and internally piloted valve 7 that control by PLC 1; Be connected with Analog input mModule 8 and analog output module 9 with PLC 1, Analog input mModule 8 is connected with liquid level sensor 10 and flowmeter 11.
PLC in control system adopts the SIMATICS7-300/400 Series Controller of Siemens, and defer to signaling module unified principle leave certain surplus as far as possible, main configuration is as follows:
(1) central processing unit (CPU): select S7-300/400 Series Controller, have high-speed computation ability, can be used for extensive I/O and configures, PROFIBUS-DP principal and subordinate interface.
(2) Analog input mModule: select SM331/SM134, for the input signal of the in-site modeling amounts such as receiving liquid level sensor, temperature, for system provides various real time data.
(3) analog output module: select SM332/SM135, sends various simulating signal to system, the operation speed of opertaing device or valve opening.
(4) digital quantity input module: select SM321/SM131, for receiving the operating state signal of external unit.
(5) digital output module: select SM322/SM132, sends various operating instruction to system, the operation of opertaing device or stopping.
(6) communication module: select profinet, is arranged in switch board, the built-in or standalone module of controller.
(7) SIEMENSSITOP series, for dispersion I/O provides power supply.
(8) industrial computer adopts thinkcenter series computer, forms DCS system with Programmable Logic Controller.The communication of S7-300/400 and industrial computer is completed in PROFIBUS-DP or PROFINET mode.
Can mainly complete following task: perform all kinds of production task, transmit on-site supervision data, operation monitoring, failure logging, optimum configurations, history curve, Product Data Management and process.
Under the control of main control computer, by technical recipe and the production procedure of input in advance, automatically complete white spirit mixing, conveying overall process.
Field apparatus is primarily of equipment compositions such as flowmeter, liquid level sensor, internally piloted valve, wine pumps.
Fig. 2, the side of tank body 14 is head tank 12; Also be provided with delivery pipe 13, above-mentioned delivery pipe 13 one end is stretched in head tank 12, the other end stretches in tank body 14; Above-mentioned wine pump 6 is positioned at the bottom of head tank 12, and the output terminal of wine pump 6 is communicated with delivery pipe 13; Above-mentioned flowmeter 11 arranges in delivery pipe 13; Above-mentioned liquid level sensor 10 is positioned at tank body 14 inwall top; Above-mentioned internally piloted valve 7 is positioned at the end extending into tank body 14 delivery pipe.
Wherein be connected with head tank with tank body by delivery pipe, wherein above-mentioned flowmeter, wine pump are positioned at delivery pipe or end, and PLC can according to the amount of flowmeter control inputs.
(1) mass flowmeter selected by flowmeter, measures the impact as far as possible avoiding liquid body density, viscosity, temperature, pressure and conductance to change.
(2) liquid level sensor requirements of type selecting measuring accuracy is high, 0.5 grade or higher, and ethanol-tolerant corrosion.
(3) Self controlling valve requirements of type selecting ethanol-tolerant corrosion, meets food hygienic standard.
Control software design
System software comprises slave computer software and upper computer software, and configuration software is STEP7V5.4 and WINCCV6.2 or more version, wherein STEP7V5.4 completion system configuration and programming,
WINCCV6.2 is used for system for field monitoring, realizes man-machine conversation.
(1) PLC control software design
PLC control software design has been used for whole tasks of production technology, adopts SIMENS company STEP7V5.4 kit development of user application software.
The process of the main input/output signal of system and operation: 1. system initialization and operation settling signal; 2. calculate wine tankage size according to the feedback signal of liquid level sensor and complete corresponding control;
3. the control to internally piloted valve, wine pump is completed according to the feedback signal of flowmeter; 4. control internally piloted valve, the operation of wine pump and stopping, and read its running status; 5. alerting signal is provided.
(2) host computer monitoring software
Host computer human interface software is run under WINXP or windowsNT environment, utilizes the driver that configuration software WINCCV6.2 provides, by profinet or DP and S7-400CPU
Carry out communication, comprise data acquisition and send data/commands; S7-400CPU then exchanges data by PROFINET interface or DP bus and host computer, this mode make communication program and configuration soft
Part forms a complete system, runs with ensure that system high efficiency rate.By man-machine interface, the dynamic management to whole system can be realized, fault alarm, the functions such as working state recording.
Comprise: 1. resemble on-site supervision picture intuitively, general picture display can be carried out to scene, Work condition analogue display and sound and light alarm etc.;
2. optimum configurations picture, provides the friendly interface carrying out parameter adjustment, for operator provides parameter modification and the set environment of hommization;
3. history curve, data management and analysis picture, by setting up Production database, stores production raw data, for statistical study.
This control system above-mentionedly unloads wine except completing, and hooks to adjust, filter, conveying, outside interlock protection function, also provide powerful production management function
(1) the wine liquid measure of each storage tank is provided in real time, comprises:
Liquid level, wine liquid storage;
(2) alarm decision
1. when wine tank liquid level reaches high alarm setting, provide alerting signal, and change the color of column liquid level display
2., during wine tank no liquid, show with different colouring discriminations;
3. wine tank enters the unlatching of wine internally piloted valve, and wine tank liquid level does not increase yet after certain hour;
4. wine tank enters wine internally piloted valve and does not open, and wine tank liquid level is in increase.
5. go out wine valve not open, and liquid level is in minimizing
6. go out wine valve to open, liquid level is constant etc.
(3) production report
1. the wine liquid storage of each wine tank is provided in real time, tank field storage; (tank liquid level number percent)
2. racking room capacity for liquor is examined;
3. alarm logging filing and form
4. operation note
5. each internally piloted valve, pump is shown in real time, the running status of filter plant motor;
6. the working time of pump, the on-off times of internally piloted valve is recorded
7. key equipment starting and stop Document Solution
(4) inquire about
According to form and historical record, system has the trackability of production operation, convenient management
(3) technique describes
(1) unload wine to control
Unload wine to refer to the raw material wine on car is dumped to former wine tank, storage tank or seasoning pot by wine pump.
Unload in wine process, system provides defencive function automatically, and when in tank, liquid reaches capping, system will provide alerting signal, and instruction employee is out of service; Also can install internally piloted valve at import wine pipe, in course of conveying, adopt Automatic Control, operating personnel only need input level set value, and the automatic opening wine pump of system and valve, after having carried, close pump valve automatically.In course of conveying, as found wine tank liquid level superelevation, alerting signal will be sent to operating personnel, and closing pump valve.
(2) combine (blending) and control (for a set of control flow)
1. system of blending is divided into the conveying of wine body as required, the filtration of former wine is blent, finished wine combines and stirs totally four parts.Former wine, characteristic wine, addition water enter commodity wine mixer.
According to technological requirement, various former (base) wine of composite can (blending tank) and addition water accomplish that fast quantification enters wine as far as possible, and this process adopts and automatically controls.After setting formula, system, after necessarily processing computing, starts corresponding pump and valve automatically.System can open corresponding pump valve according to formula simultaneously, and closes down according to the situation of often kind of raw material in good time.Until filled a prescription.
Air stirring is provided with automatic timing function, and technologist selects the time of stirring as required, and system starts relevant device and valve automatically, starts to stir, after reaching the schedule time, and latching.In general, adjust (combination) to start to reach certain liquid level at hook and just can open stirring; Wine storage tank should stir 15---120 minute at set intervals.
2. protect
If the active volume system exceeding composite can when inputting formula will not carry out blending and sending alerting signal, until provide rational setting.System, in the process run, will be patrolled and examined all valves, liquid level and equipment, if noted abnormalities, will send alerting signal to operating personnel.Run into catastrophic failure, system can be out of service, closes all valves and equipment until failture evacuation confirming.Cause for avoiding maloperation and open by mistake valve and cause string wine, by retaining valve and program chain, eachly blend the respective valves at every turn simultaneously can only opening one of them composite can when district blends, the composite can that combined pipe is corresponding can only open that one of them enters wine internally piloted valve, head tank can only be opened one and go out wine internally piloted valve at every turn simultaneously.
3. protection is carried
When the liquid level of correspondence reaches protection above in limited time, system will stop relevant wine pump and respective valves automatically, guarantee production safety.Such as:
<1> high level tank liquid level superelevation;
<2> control system intelligent decision to equipment, liquid level, valve has fault;
When <3> assigns formula, system discovery hooks tune amount and former wine or wine blending capacity and misfits;
<4> liquid level, data on flows are suspicious etc.
The above is only the preferred implementation of the application, those skilled in the art is understood or realizes the application.To be apparent to one skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from the spirit or scope of the application, can realize in other embodiments.Therefore, the application can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (4)
1. robotization hooks an adjusting system, comprises tank body, it is characterized in that: this system comprises PLC, be connected with and be positioned at upper active station or engineer station, be connected with printer with active station or engineer station with PLC; Be connected with DI link block and DO link block with PLC, be connected with DO link block the wine pump and internally piloted valve that control by PLC; Also be connected with Analog input mModule and analog output module with PLC, be connected with liquid level sensor and flowmeter with Analog input mModule; The side of tank body is provided with head tank; Also be provided with delivery pipe, above-mentioned delivery pipe one end is stretched in head tank, the other end stretches in tank body; Above-mentioned wine pump is positioned at bottom head tank, and wine delivery side of pump is communicated with delivery pipe; Above-mentioned flowmeter arranges in delivery pipe; Above-mentioned liquid level sensor is positioned at inner tank wall top; Above-mentioned internally piloted valve is positioned at the end extending into tank body delivery pipe.
2. robotization according to claim 1 hooks adjusting system, it is characterized in that: described PLC selects S7-300/400 Series Controller; Analog input mModule selects SM331/SM134; Analog output module selects SM332/SM135; Digital quantity input module selects SM321/SM131; Digital output module selects SM322/SM132.
3. robotization according to claim 1 hooks adjusting system, it is characterized in that: described internally piloted valve is pneumatic valve.
4. robotization according to claim 1 hooks adjusting system, it is characterized in that: described liquid level sensor is ultrasonic liquid level sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520884680.8U CN205080417U (en) | 2015-11-09 | 2015-11-09 | Automatic blending system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520884680.8U CN205080417U (en) | 2015-11-09 | 2015-11-09 | Automatic blending system |
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| Publication Number | Publication Date |
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| CN205080417U true CN205080417U (en) | 2016-03-09 |
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| CN201520884680.8U Active CN205080417U (en) | 2015-11-09 | 2015-11-09 | Automatic blending system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111913432A (en) * | 2020-08-31 | 2020-11-10 | 深圳技术大学 | Beer brewing control system and method |
| CN115161148A (en) * | 2021-04-02 | 2022-10-11 | 上海华博信息服务有限公司 | Intelligent wine blending machine |
-
2015
- 2015-11-09 CN CN201520884680.8U patent/CN205080417U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111913432A (en) * | 2020-08-31 | 2020-11-10 | 深圳技术大学 | Beer brewing control system and method |
| CN115161148A (en) * | 2021-04-02 | 2022-10-11 | 上海华博信息服务有限公司 | Intelligent wine blending machine |
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