CN218460834U - Automatic form removal production line for cylindrical form assembly - Google Patents

Abstract

The utility model relates to an automatic form removal production line for cylinder class modular assembly, including form removal device, buffer memory device, shedder and pile up neatly device, form removal device buffer memory device shedder with the pile up neatly device links to each other in proper order, form removal device is used for becoming independent individuality with the modular assembly split, buffer memory device is used for temporarily caching a plurality of modular assembly, shedder is used for every the modular assembly split becomes frock sleeve and production piece, the pile up neatly device be used for with the frock sleeve with production piece is piled up respectively to predetermineeing the position. This scheme can be solved present shape and be the problem that cylindric module assembly's drawing of patterns process is difficult, production efficiency is low.

Description

Automatic form removal production line for cylindrical form assembly

Technical Field

The utility model relates to an equipment frock technical field especially relates to an automatic form removal production line for cylinder class modular component.

Background

In the prior art, the manual operation is mostly adopted for the mold removal, demolding and subsequent operation in the production of a module casting molding product, namely, a crane is adopted for loading, unloading and transferring operation, and then demolding operation is carried out through manual operation so as to obtain a molding product.

However, for the production of a cylindrical die assembly, such as a master alloy, since the die set is a cylindrical assembly (composed of a bottom plug, a rod-shaped product, a steel pipe, a riser and the like), the binding and fixing of the lifting appliance are inconvenient, and the lifting appliance has a risk of falling off in the processes of loading and unloading, transferring, stacking and the like. In addition, in the processes of demoulding, bottom plug and riser removal, a large amount of dust is easily generated, manual operation needs to be arranged at each station, and therefore production efficiency is low, labor cost is high, and safety performance is low.

SUMMERY OF THE UTILITY MODEL

Therefore, it is necessary to provide an automatic form removal production line for cylindrical form assemblies, which aims at the problems of difficult release process and low production efficiency of the existing cylindrical form assemblies.

In order to solve the above problem, the utility model adopts the following technical scheme:

the embodiment of the utility model discloses an automatic production line that demolishes for cylinder class mould subassembly, including demolish mould device, buffer memory device, shedder and pile up neatly device, demolish mould device buffer memory device shedder with the pile up neatly device links to each other in proper order, the device of demolishing is used for becoming independent individuality with the mould subassembly split, buffer memory device is used for temporary buffer memory a plurality of the mould subassembly, shedder is used for every the mould subassembly split becomes frock sleeve and production piece, the pile up neatly device be used for with the frock sleeve with the production piece is piled up respectively and is put things in good order to predetermineeing the position.

In one embodiment, the stacking device comprises two stacking mechanisms, and the two stacking mechanisms are used for stacking the tool sleeve and the production piece to preset positions respectively.

In one embodiment, the stacking mechanism comprises a storage bracket, a discharging assembly and a placing frame, one end of the storage bracket faces the demolding device, the discharging assembly is arranged at the other end of the storage bracket, the placing frame faces the discharging assembly, and the discharging assembly is used for placing the mold assembly on the storage bracket on the placing frame.

In one embodiment, the material-placing assembly comprises a material-stirring part and a material-placing part, the material-stirring part and the material-placing part are sequentially arranged in the direction of the storage bracket towards the placing rack, the material-stirring part is used for placing one module on the storage bracket on the material-placing part, and the material-placing part is used for placing the module on the placing rack.

In one embodiment, the material stirring part comprises a first driving unit and a material stirring unit, a first end of the material stirring unit is rotatably arranged on the storage support, a second end of the material stirring unit is connected with the first driving unit in a driving mode, a material blocking protrusion is arranged at a second end of the material stirring unit, the first driving unit drives the material stirring unit to move, and therefore one die assembly on the storage support is placed on the material placing part.

In one embodiment, the material placing part comprises an overturning groove and a second driving unit, the overturning groove is rotatably arranged on the storage bracket, the second driving unit is in driving connection with the overturning groove, and the second driving unit is used for driving an opening of the overturning groove to face the material stirring part or the material placing frame.

In one embodiment, the emptying part further comprises a third driving unit and a fourth driving unit, the third driving unit and the fourth driving unit are both connected with the overturning groove in a driving mode, the third driving unit is used for driving the overturning groove to move along the length direction of the storage support, and the fourth driving unit is used for driving the overturning groove to move along the height direction of the storage support.

In one embodiment, the mold removing device comprises a mold removing mechanism and an identification mechanism, the mold removing mechanism is used for separating the mold assemblies into independent individuals and transporting the individual individuals to the cache device, and the identification mechanism is used for identifying the model number of each mold assembly.

In one embodiment, the demolding mechanism comprises a demolding platform and a transfer robot, wherein the demolding platform is used for placing the whole mold assembly, and the transfer robot is used for splitting the mold assembly into independent individuals and transferring the individual individuals onto the caching device.

In one embodiment, the demolding device comprises a demolding mechanism and a fault handling mechanism, wherein a detection piece is arranged on the fault handling mechanism and used for detecting the demolding condition of the demolding mechanism, and when the detection piece detects that the demolding mechanism cannot perform demolding work, the fault handling mechanism lifts the mold assembly out.

The utility model discloses a technical scheme can reach following beneficial effect:

the embodiment of the utility model discloses an among the automatic production line of demolising for cylinder class modular assembly, be used for becoming independent individuality with the modular assembly split through the device of demolising, then realize a plurality of modular assembly's temporary buffer memory through buffer memory device, immediately, will every through shedder the modular assembly split becomes frock sleeve and production piece, puts things in good order respectively to predetermineeing the position with frock sleeve and production piece through the pile up neatly device at last. Compared with the prior art, the mode can save manpower while providing production efficiency, has higher safety performance, has simple structure and convenient operation, and has better demoulding effect for the cylindrical mould assembly.

Drawings

Fig. 1 is a schematic structural view of an automatic form removal production line disclosed in an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a stacking mechanism disclosed in the embodiment of the present invention.

Description of reference numerals:

100-a mould removing device, 110-a mould removing mechanism, 111-a mould removing platform, 112-a transfer robot, 120-a recognition mechanism, 200-a cache device, 300-a mould removing device, 310-a mould removing mechanism, 320-a fault processing mechanism, 400-a stacking device, 410-a storage support, 420-a discharging component, 421-a material stirring part, 422-a discharging part, 422 a-a turning groove, 422 b-a second driving unit, 422 c-a third driving unit, 422 d-a fourth driving unit, 430-a placing frame, 500-a mould component, 510-a tooling sleeve and 520-a production part.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "left," "right," "top," "bottom," "top," and the like are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in fig. 1-2, the embodiment of the utility model discloses an automatic form removal production line for cylinder class module, this automatic form removal production line includes form removal device 100, buffer memory device 200, shedder 300 and pile up neatly device 400.

The mold removing device 100, the buffer device 200, the demolding device 300 and the stacking device 400 are sequentially connected, that is, the mold removing device 100, the buffer device 200, the demolding device 300 and the stacking device 400 form an automatic demolding production line for cylindrical mold assemblies, the mold removing device 100 is used for detaching the mold assemblies 500 into independent individuals, that is, the mold assemblies 500 which are just molded by casting are one assembly, and the mold removing device 100 sequentially removes the mold assemblies 500 from the assembly so as to perform demolding treatment on the single mold assemblies 500.

The buffer device 200 is used for temporarily buffering a plurality of die assemblies 500, namely the die assembly 500 detached from the assemblies is sequentially placed on the buffer device 200 by the die detaching device 100, so that temporary storage of the die assemblies 500 is realized, and further the subsequent processes can be normally performed, the demolding device 300 is used for disassembling each die assembly 500 into the tooling sleeve 510 and the production piece 520, namely, the demolding device 300 realizes specific automatic demolding work, so that the demolding efficiency is improved, the labor cost is reduced, the stacking device 400 is used for stacking the tooling sleeve 510 and the production piece 520 to preset positions respectively, and the stacking device 400 can ensure ordered collection of the tooling sleeve 510 and the production piece 520, so that the automation level is improved.

The embodiment of the utility model discloses an in the automatic production line that demolishs for cylinder class modular assembly, be used for becoming independent individuality with modular assembly 500 split through demolishment device 100, then realize a plurality of modular assembly 500's temporary buffer memory through buffer memory device 200, immediately, through shedder 300 with every modular assembly 500 split one-tenth frock sleeve 510 and production piece 520, pile up the position to predetermineeing respectively with frock sleeve 510 and production piece 520 through pile up neatly device 400 at last. Compared with the prior art, the mode can save manpower while providing production efficiency, has higher safety performance, has simple structure and convenient operation, and has better demoulding effect for the cylindrical mould assembly.

The embodiment of the utility model provides an in, pile up neatly device 400 can include two pile up neatly mechanisms, and two pile up neatly mechanisms can be used for piling up frock sleeve 510 and production piece 520 respectively to predetermineeing the position. Specifically, two pile up neatly mechanisms all can be towards shedder 300, and at this moment, frock sleeve 510 and production 520 that break away from through shedder 300 carry respectively to two pile up neatly mechanisms, then realize piling up respectively through two pile up neatly mechanisms to improve the automation level of whole equipment, also can improve the output production of automatic form removal production line simultaneously.

Further, in an alternative embodiment, the palletizing mechanism may include a storage rack 410, a discharging assembly 420, and a placing rack 430, one end of the storage rack 410 may face the demolding device 300, at this time, the tooling sleeve 510 or the production piece 520 detached from the demolding device 300 is first conveyed onto the storage rack 410, the discharging assembly 420 may be disposed at the other end of the storage rack 410, the placing rack 430 may face the discharging assembly 420, and the discharging assembly 420 is used for placing the mold assembly 500 on the storage rack 410 onto the placing rack 430. Under the above circumstances, one end of the storage bracket 410 provided with the discharging assembly 420 may be inclined downward, so that the tooling sleeve 510 or the produced part 520 conveyed to the storage bracket 410 may rotate toward the discharging assembly 420 due to gravity, and then the mold assembly 500 on the storage bracket 410 is placed on the placing frame 430 through the discharging assembly 420, so as to realize the collection of the tooling sleeve 510 or the produced part 520.

Optionally, the emptying assembly 420 may include a material stirring portion 421 and an emptying portion 422, the material stirring portion 421 and the emptying portion 422 may be sequentially arranged in a direction from the storage rack 410 to the placing rack 430, the material stirring portion 421 is configured to place one mold assembly 500 on the storage rack 410 on the emptying portion 422, and the emptying portion 422 is configured to place the mold assembly 500 on the placing rack 430. Under this kind of circumstances, can divide two steps to pile up neatly the mould subassembly 500 in proper order on putting frame 430 to when being convenient for the mould subassembly 500 is collected, also can make pile up neatly work go on in order, prevent that a plurality of mould subassemblies 500 from breaking away from.

Further, the material stirring portion 421 may include a first driving unit and a material stirring unit, a first end of the material stirring unit may be rotatably disposed on the storage support 410, a second end of the material stirring unit may be connected to the first driving unit, and a material blocking protrusion may be disposed on the second end of the material stirring unit, the first driving unit may drive the material stirring unit to move, so that one mold assembly 500 to be stored on the storage support 410 may be placed on the material placing portion 422. In specific working process, the second end that first drive unit drive was dialled the material unit reciprocates to make the material unit luffing motion of dialling, when the first end of dialling the material unit is less than the tip of depositing support 410, the frock sleeve 510 or the production 520 of depositing support 410 roll to dialling the material unit because the effect of gravity on, the effect that the material was kept off temporarily can be realized to the fender material arch, immediately, when the second end downstream of first drive unit drive was dialled the material unit, frock sleeve 510 or the production 520 on the material unit of dialling can cross the fender material arch, then carry to blowing portion 422 through the effect of gravity on, in order to realize the single transport of frock sleeve 510 or production 520.

Of course, in the above case, when the first driving unit drives the second end of the material shifting unit to move downwards, the first end of the material shifting unit may be higher than the end of the storage bracket 410, so that the first end of the material shifting unit may function to temporarily block other tooling sleeves 510 or production pieces 520 on the storage bracket 410, so as to ensure that the palletizing operation on the tooling sleeves 510 or the production pieces 520 can be performed normally.

In an alternative embodiment, the emptying part 422 may include an inverting slot 422a and a second driving unit 422b, the inverting slot 422a may be rotatably disposed on the storage rack 410, the second driving unit 422b may be drivingly connected to the inverting slot 422a, and the second driving unit 422b may be configured to drive an opening of the inverting slot 422a toward the material stirring part 421 or the holding rack 430. Under this kind of circumstances, through the drive of second drive unit 422b to make upset groove 422a can play the effect of temporarily connecing the material, so that the effect of blowing, this kind of mode simple structure, convenient operation can play better material pile up neatly effect.

Further, the emptying part 422 may further include a third driving unit 422c and a fourth driving unit 422d, both the third driving unit 422c and the fourth driving unit 422d may be in driving connection with the turning groove 422a, the third driving unit 422c may be configured to drive the turning groove 422a to move along the length direction of the storage bracket 410, and the fourth driving unit 422d may be configured to drive the turning groove 422a to move along the height direction of the storage bracket 410. In this case, the third driving unit 422c and the fourth driving unit 422d can drive the turning groove 422a to move up and down and back, so that the material in the turning groove 422a can be accurately conveyed to the placing frame 430, a better stacking effect on the tooling sleeve 510 or the production part 520 is realized, and the yield production of the automatic form removal production line is improved.

The utility model discloses an embodiment, form removal device 100 can include form removal mechanism 110 and identification mechanism 120, and form removal mechanism 110 is used for becoming independent individual with the split of mould subassembly 500 and transports to buffer device 200 on, and identification mechanism 120 is used for discerning every mould subassembly 500's model. The mode can ensure that the form removal work can be normally and orderly carried out, and the automation level of the automatic form removal production line is higher while the production effect is improved.

Further, the mold removing mechanism 110 may include a mold removing platform 111 and a transfer robot 112, the mold removing platform 111 is used for placing the whole mold assembly 500, and the transfer robot 112 is used for separating the mold assembly 500 into independent units and transferring the separated units onto the buffer device 200. This way, manpower can be thoroughly liberated, and the efficiency of demolding the mold assembly 500 is improved.

In an embodiment of the present invention, the demolding device 300 may include a demolding mechanism 310 and a failure handling mechanism 320, where the demolding mechanism 310 includes a mounting bracket, a demolding member, and a fixing mechanism.

The installing support is the main part of automatic demoulding equipment, and the installing support can provide the mounted position for other parts of automatic demoulding equipment, is provided with drawing of patterns platform on the installing support, and drawing of patterns spare sets up in the first end of drawing of patterns platform 111, and the second end of drawing of patterns platform is provided with the locating part, and fixed establishment sets up on the installing support, and fixed establishment is used for the fixed mould subassembly of placing on drawing of patterns platform. Specifically, when the mold assembly 500 is on the demolding platform, the fixing mechanism fixes the mold assembly 500 to fix the position of the mold assembly 500, the driving end of the demolding member faces the production member 520, and the sleeve tool 510 is limited on the limiting member, the demolding member drives the production member 520 to move to separate the production member 520 from the sleeve tool 510, that is, when the demolding member moves forward, the sleeve tool 510 does not move when the sleeve tool 510 on the mold assembly 500 is limited on the limiting member, and the demolding member pushes the production member 520 to move forward, so that the production member 520 is separated from the sleeve tool 510, thereby achieving the demolding operation of the mold assembly.

Under the circumstances, will be fixed in the mould subassembly 500 on the drawing of patterns platform through the demoulding piece and produce the piece 520 ejecting to realize the automatic drawing of patterns work to mould subassembly 500, when providing production efficiency, can also practice thrift the manpower, and the security performance is higher, compares in current manpower drawing of patterns work, and the shedder 300 of this kind of structure simple structure, convenient operation has easier drawing of patterns effect to the shape is cylindric mould subassembly 500.

Meanwhile, the failure handling mechanism 320 may be provided with a detector for detecting a demolding condition of the demolding mechanism 310, and when the detector detects that the demolding mechanism 310 cannot perform a demolding operation, the failure handling mechanism 320 lifts the mold assembly 500 out. The mode can ensure the normal and orderly operation of the demoulding operation, and can improve the production efficiency while saving the labor cost.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides an automatic production line of demolising for cylinder class mould subassembly, characterized in that, including demolising device (100), buffer memory device (200), shedder (300) and pile up neatly device (400), demolising device (100), buffer memory device (200), shedder (300) and pile up neatly device (400) link to each other in proper order, demolish device (100) and be used for splitting into independent individuality with mould subassembly (500), buffer memory device (200) are used for temporarily buffering a plurality of mould subassembly (500), shedder (300) are used for with every mould subassembly (500) splitting becomes frock sleeve (510) and production piece (520), pile up neatly device (400) are used for with frock sleeve (510) with production piece (520) are piled up respectively to predetermineeing the position.

2. The line according to claim 1, characterized in that said palletizing device (400) comprises two palletizing mechanisms for respectively palletizing said tooling sleeve (510) and said production member (520) to preset positions.

3. The automatic form removal production line of claim 2, wherein the palletizing mechanism comprises a storage bracket (410), a discharging assembly (420) and a placing frame (430), one end of the storage bracket (410) faces the demolding device (300), the discharging assembly (420) is arranged at the other end of the storage bracket (410), the placing frame (430) faces the discharging assembly (420), and the discharging assembly (420) is used for placing the mold assemblies (500) on the storage bracket (410) on the placing frame (430).

4. The automatic demolding production line according to claim 3, wherein the discharging assembly (420) comprises a material stirring portion (421) and a discharging portion (422), the material stirring portion (421) and the discharging portion (422) are sequentially arranged in a direction of the storage support (410) towards the placing rack (430), the material stirring portion (421) is used for placing one mold assembly (500) on the storage support (410) on the discharging portion (422), and the discharging portion (422) is used for placing the mold assembly (500) on the placing rack (430).

5. The automatic form removal production line of claim 4, wherein the material stirring portion (421) comprises a first driving unit and a material stirring unit, a first end of the material stirring unit is rotatably arranged on the storage bracket (410), a second end of the material stirring unit is in driving connection with the first driving unit, a material blocking protrusion is arranged on the second end of the material stirring unit, and the first driving unit drives the material stirring unit to move so as to place one of the mold assemblies (500) on the storage bracket (410) on the material placing portion (422).

6. The automatic demolding production line of claim 4, wherein the emptying part (422) comprises an overturning groove (422 a) and a second driving unit (422 b), the overturning groove (422 a) is rotatably arranged on the storage support (410), the second driving unit (422 b) is in driving connection with the overturning groove (422 a), and the second driving unit (422 b) is used for driving an opening of the overturning groove (422 a) to face the material stirring part (421) or the placing frame (430).

7. The automatic demolding production line of claim 6, wherein the emptying part (422) further comprises a third driving unit (422 c) and a fourth driving unit (422 d), the third driving unit (422 c) and the fourth driving unit (422 d) are in driving connection with the turnover slot (422 a), the third driving unit (422 c) is used for driving the turnover slot (422 a) to move along the length direction of the storage support (410), and the fourth driving unit (422 d) is used for driving the turnover slot (422 a) to move along the height direction of the storage support (410).

8. The automatic demolition production line according to claim 1, characterized in that the demolition apparatus (100) comprises a demolition mechanism (110) and an identification mechanism (120), the demolition mechanism (110) being configured to split the mold assemblies (500) into separate individuals and to transport them to the buffer apparatus (200), the identification mechanism (120) being configured to identify the model number of each of the mold assemblies (500).

9. The automatic unmolding line according to claim 8, characterized in that the unmolding mechanism (110) comprises an unmolding platform (111) and a transfer robot (112), the unmolding platform (111) being used to place the entire modular assembly (500), the transfer robot (112) being used to disassemble the modular assembly (500) into individual units and transfer them onto the buffer device (200).

10. The automatic unmolding line according to claim 1, wherein the demolding device (300) includes a demolding mechanism (310) and a failure handling mechanism (320), the failure handling mechanism (320) is provided with a detecting member for detecting a demolding condition of the demolding mechanism (310), and when the detecting member detects that the demolding mechanism (310) cannot perform a demolding operation, the failure handling mechanism (320) lifts the mold assembly (500).

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