CN218433352U - Automatic material feeding and taking system for rubber plug vulcanization - Google Patents
Automatic material feeding and taking system for rubber plug vulcanization Download PDFInfo
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- CN218433352U CN218433352U CN202222336548.6U CN202222336548U CN218433352U CN 218433352 U CN218433352 U CN 218433352U CN 202222336548 U CN202222336548 U CN 202222336548U CN 218433352 U CN218433352 U CN 218433352U
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Abstract
An automatic feeding and taking system for rubber plug vulcanization comprises a manual feeding device, a feeding and taking system, a conveying belt and a vulcanizing device, wherein the manual feeding device is arranged at the head end of the conveying belt; the utility model discloses an intelligent robot makes and replaces artifically, and the system integrates and does with degree of automation, can effectively raise the efficiency and save the human cost.
Description
Technical Field
The utility model relates to a butyl plug production field, in particular to material system is sent to vulcanization automation of plug.
Background
In recent years, with the development of intelligent manufacturing, automated equipment is increasingly used to replace manual work in the production process of the butyl rubber plug, and particularly, the influence of high-temperature and high-pressure working conditions in the rubber plug vulcanization production process on a human body makes the use of a machine to replace manual work become a necessary step.
In the production process of the butyl rubber plug, the vulcanization operation is an essential step, and the traditional manual operation generally has the following defects:
1. frequent feeding and discharging of a plurality of workers are needed, the labor intensity is high, and a large amount of human resources are consumed;
2. the consistency of manual operation is poor, the automation degree is low, and the product quality cannot be guaranteed.
Disclosure of Invention
In view of the technical problem that the background art exists, the utility model provides an automatic feeding and taking system that sends of vulcanization of plug, this system replace the manual work through intelligent robot makes, and the system integrates and does with degree of automation, can effectively raise the efficiency and save the human cost.
In order to solve the technical problem, the utility model discloses following technical scheme has been taken and has been realized:
the utility model provides an automatic feeding and taking system that vulcanizes of plug, is including artifical loading attachment, feeding and taking system, conveyer belt and vulcanizer, and artifical loading attachment sets up in the head end of conveyer belt, and automatic doffer sets up in the tail end of conveyer belt, and one side of conveyer belt is equipped with feeding and taking system, and the opposite side of conveyer belt is equipped with vulcanizer.
In the preferred scheme, the manual feeding device comprises a feeding bracket; a first roller and a second roller are arranged in the feeding bracket and used for transversely and longitudinally transporting the raw material disc.
In the preferred scheme, the feeding and taking system comprises a first control cabinet, a conveying track and a feeding and taking robot; the conveying rails are arranged on the side portions of the conveying belts in parallel, the material feeding and taking robot is installed on the conveying rails and moves along the conveying rails in a limiting mode, and the first control cabinet is arranged between the conveying rails and controls the material feeding and taking robot to perform corresponding material feeding and taking work.
In the preferred scheme, the vulcanizing device comprises a vulcanizing machine and a second control cabinet, wherein the vulcanizing machines are arranged on the other side of the conveying belt side by side, and the second control cabinet is arranged between the vulcanizing machines and controls the starting and stopping of the vulcanizing machines.
In a preferable scheme, a protective net is arranged around the material feeding and taking system.
This patent can reach following beneficial effect:
1. the system integrates the functions of feeding, vulcanizing, transporting and discharging the rubber plug through the manual feeding device, the feeding and taking system, the vulcanizing device and the automatic feeding device, has higher integration degree and automation degree, and can greatly improve the vulcanizing efficiency of the rubber plug;
2. this system replaces traditional manual work through the auto-vulcanization device, can guarantee the uniformity of operation process through sending the material robot, has promoted the vulcanization quality of plug by a wide margin.
Drawings
The invention will be further explained with reference to the following figures and examples:
FIG. 1 is a top plan view of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of the manual feeding device of the present invention;
FIG. 3 is a schematic view of the overall structure of the present invention;
fig. 4 is a top view of the operation state of the present invention.
In the figure: the automatic feeding device comprises a manual feeding device 1, a feeding support 101, a first roller 102, a second roller 103, a feeding and taking system 2, a first control cabinet 201, a conveying rail 202, a feeding and taking robot 203, a vulcanizing device 3, a vulcanizing machine 301, a second control cabinet 302, a conveying belt 4, an automatic blanking device 5, a protective screen 6 and a raw material tray 7.
Detailed Description
As shown in fig. 1, an automatic feeding and taking system for rubber plug vulcanization comprises a manual feeding device 1, a feeding and taking system 2, a conveyor belt 4 and a vulcanizing device 3, wherein the manual feeding device 1 is arranged at the head end of the conveyor belt 4, an automatic blanking device 5 is arranged at the tail end of the conveyor belt 4, the feeding and taking system 2 is arranged at one side of the conveyor belt 4, and the vulcanizing device 3 is arranged at the other side of the conveyor belt;
when the system operates, rubber plug raw materials are manually conveyed to the conveying belt 4 through the manual feeding device 1, the conveying and taking system 2 can automatically convey the rubber plugs into the vulcanizing device 3 to be vulcanized in the process of conveying the rubber plugs by the conveying belt 4, the rubber plugs are taken out after being vulcanized and placed into the conveying belt 4 to be continuously conveyed until the rubber plugs are conveyed to the tail end of the conveying belt 4, and finally the rubber plugs are automatically unloaded and neatly stacked through the automatic blanking device.
The preferred scheme is as shown in figure 2, and the manual feeding device 1 comprises a feeding bracket 2; a first roller 102 and a second roller 103 are arranged in the feeding bracket 2, and the first roller 102 and the second roller 103 are used for carrying out transverse and longitudinal transportation on the raw material disk 7;
during feeding, the rubber plugs are loaded on the specific raw material disc 7 and stacked, the first roller 102 and the second roller 103 can ensure that the raw material disc 7 can smoothly slide, and the physical force consumed by moving the raw material disc 7 is saved.
As shown in fig. 3 and 4, the feeding and reclaiming system 2 includes a first control cabinet 201, a conveying track 202 and a feeding and reclaiming robot 203; the conveying rails 202 are arranged on the side portions of the conveying belts 4 in parallel, the material feeding and taking robot 203 is installed on the conveying rails 202 and moves along the conveying rails 202 in a limiting mode, and the first control cabinet 201 is arranged between the conveying rails 202 and controls the material feeding and taking robot 203 to perform corresponding material feeding and taking work;
when the raw material tray 7 with the rubber plugs is conveyed to the conveying belt 4, the material conveying and taking robot 203 can convey the raw material tray 7 to the vulcanizing device 3 through the mechanical arms of the material conveying and taking robot, after the rubber plugs are vulcanized, the material conveying and taking robot 203 takes out the material conveying and taking robot from the vulcanizing device 3 and replaces the material conveying and taking robot to the conveying belt 4 for continuous transportation, and the material conveying and taking robot 203 can convey and take materials of a plurality of raw material trays 7 at one time through left-right sliding on the conveying rail 202.
As shown in fig. 3, the vulcanizing device 3 preferably includes a vulcanizing machine 301 and a second control cabinet 302, the vulcanizing machines 301 are arranged side by side on the other side of the conveyor belt 4, and the second control cabinet 302 is arranged between the vulcanizing machines 301 and controls the start and stop of the vulcanizing machines 301; the number of the material disc 7 on the conveyer belt 4 corresponds vulcanizer 301's number respectively, can increase or reduce vulcanizer 301's quantity according to on-the-spot actual conditions during the use, and a plurality of vulcanizer 301 set up and can realize once only vulcanizing a plurality of material discs 7 that are equipped with the plug, have promoted the vulcanization efficiency of plug by a wide margin.
According to the preferable scheme, as shown in fig. 3, the protective net 6 is arranged around the material feeding and taking system 2, so that the situation that a worker mistakenly enters the working area of the material feeding and taking robot 203 in the operation process of the system can be prevented, and the system can operate more safely and stably is ensured.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and should not be considered as limitations of the present invention, and the protection scope of the present invention should be defined by the technical solutions described in the claims, and includes equivalent alternatives of technical features in the technical solutions described in the claims. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (5)
1. The utility model provides a material system is got to automatic sending of vulcanization of plug, including artifical loading attachment (1), send material system (2), conveyer belt (4) and vulcanizer (3), its characterized in that: artifical loading attachment (1) sets up the head end at conveyer belt (4), and automatic doffer (5) set up the tail end at conveyer belt (4), and one side of conveyer belt (4) is equipped with and send extracting system (2), and the opposite side of conveyer belt is equipped with vulcanizer (3).
2. The automatic material feeding and taking system for the vulcanization of the rubber plug as claimed in claim 1, which is characterized in that: the manual feeding device (1) comprises a feeding bracket (101); a first roller (102) and a second roller (103) are arranged in the feeding bracket (101), and the first roller (102) and the second roller (103) are used for transporting the raw material disc (7) transversely and longitudinally.
3. The automated feeding and reclaiming system for rubber plug vulcanization according to claim 1, wherein: the feeding and taking system (2) comprises a first control cabinet (201), a conveying track (202) and a feeding and taking robot (203); the conveying rails (202) are arranged on the side portions of the conveying belts (4) in parallel, the material feeding and taking robot (203) is arranged on the conveying rails (202) and moves along the conveying rails (202) in a limiting mode, and the first control cabinet (201) is arranged between the conveying rails (202) and controls the material feeding and taking robot (203) to perform corresponding material feeding and taking work.
4. The automated feeding and reclaiming system for rubber plug vulcanization according to claim 1, wherein: vulcanizing plant (3) are including vulcanizer (301) and second switch board (302), a plurality of vulcanizer (301) set up the opposite side at conveyer belt (4) side by side, are equipped with second switch board (302) between vulcanizer (301) and control the opening of vulcanizer (301) and stop.
5. The automated feeding and reclaiming system for rubber plug vulcanization according to claim 1, wherein: a protective screen (6) is arranged around the material feeding and taking system (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222336548.6U CN218433352U (en) | 2022-09-02 | 2022-09-02 | Automatic material feeding and taking system for rubber plug vulcanization |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222336548.6U CN218433352U (en) | 2022-09-02 | 2022-09-02 | Automatic material feeding and taking system for rubber plug vulcanization |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218433352U true CN218433352U (en) | 2023-02-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222336548.6U Active CN218433352U (en) | 2022-09-02 | 2022-09-02 | Automatic material feeding and taking system for rubber plug vulcanization |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218433352U (en) |
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2022
- 2022-09-02 CN CN202222336548.6U patent/CN218433352U/en active Active
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