CN218402697U - Automatic balance assembly of screen sorting machine - Google Patents

Abstract

The utility model discloses an automatic balance assembly of a screen sorting machine, which relates to the technical field of screen production, and comprises a tray unit, a partition paper bin, a non-defective product unit, a rework unit, two-axis material taking mechanisms, a tray vacuum chuck and a partition paper vacuum suction tool, wherein the tray unit, the partition paper bin, the non-defective product unit and the rework unit are longitudinally arranged in an equipment installation frame side by side, and the two-axis material taking mechanisms are installed in the equipment installation frame through an installation cross frame; the utility model discloses the non-defective products storehouse can be placed with the tray in the tray storehouse with the storehouse of heavily doing business to the diaxon feeding agencies that utilizes to correspond, and the baffle paper of recycling corresponding diaxon feeding agencies in with baffle paper storehouse is put into to the tray, can utilize and get the material robot and place the screen on the baffle paper, and the tray that will be fully loaded with the screen through conveying assembly line at last discharges, and then reaches the effect of automatic piling up, transport tray, has improved efficiency.

Description

Automatic balance assembly of screen sorting machine

Technical Field

The utility model relates to a screen production technical field, concretely relates to automatic balance assembly of screen sorting machine.

Background

Cell-phone screen is when production, need sort the cell-phone screen according to the quality, divide into the yields with the cell-phone screen, heavy goods and NG article, NG article directly collects and scrap, and the yields need to be accomodate through the tray respectively with heavy goods, deposit, so that subsequent technology is handled, in order to save area, the tray need be piled up, simultaneously in order to avoid the damage of screen, need place baffle paper in the standing groove of tray, place the screen on baffle paper afterwards, it piles up and place baffle paper to present all artifically with the tray, the mode efficiency of this kind reduces, and the cost of labor is high, consequently, in order to improve its efficiency, need one kind can carry the tray voluntarily, the device of putting of piling up, compensate the vacancy on the existing market.

In view of the above-mentioned drawbacks, the inventor of the present invention has finally obtained the present invention through long-time research and practice.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a can carry, pile up the device of putting to the tray automatically.

The utility model discloses a solve above-mentioned technical problem through following technical scheme, the utility model discloses a tray unit, baffle paper storehouse, yields unit, heavy worker unit, two diaxon feeding agencies, tray vacuum suction tool and baffle paper vacuum suction tool, tray unit, baffle paper storehouse, yields unit and heavy worker unit vertically set up in the equipment fixing frame side by side, two diaxon feeding agencies installs in the equipment fixing frame through the installation crossbearer, tray vacuum suction tool and baffle paper vacuum suction tool install respectively in two diaxon feeding agencies' execution end.

Preferably, the tray reading device further comprises a tray reading mechanism, the tray reading mechanism is arranged on one side of the tray unit, and the tray reading mechanism is used for reading and identifying the tray in the tray unit.

Preferably, the tray code reading mechanism comprises a vertical rod, a first connecting clamp, a transverse rod, a second connecting clamp and a code reader, the vertical rod is installed on the equipment installation frame, the transverse rod is installed on the vertical rod through the first connecting clamp, and the code reader is fixed on the transverse rod through the second connecting clamp.

Preferably, diaxon feeding agencies includes rack, two slide rails, mobile station, moving motor, the vertical electronic slip table of second, support, the rack all sets up along the length direction of installation crossbearer with two slide rails, the mobile station passes through slider slidable mounting in two slide rails, moving motor installs on the mobile station, moving motor's output is fixed with the gear, wheel and rack toothing is connected, the vertical electronic slip table of second passes through the connecting seat to be installed in the mobile station, the support is fixed in the removal end of the vertical electronic slip table of second, just the tray vacuum is inhaled utensil and is inhaled the utensil and install respectively in the lower extreme of two diaxon feeding agencies middle support with baffle paper vacuum.

Preferably, the tray unit includes assembly line, conveying line, four division boards, a plurality of setting element and tray storehouse at the bottom of the storehouse, assembly line and conveying line butt joint end to end at the bottom of the storehouse, four the division board is located the both sides of assembly line and conveying line at the bottom of the storehouse respectively, form the tray storehouse between the division board of assembly line and both sides at the bottom of the storehouse, it is a plurality of the setting element all sets up in the upside of baffle, non-defective products unit, heavy industry unit are the same with the structure of tray unit.

Compared with the prior art, the beneficial effects of the utility model reside in that:

1. the corresponding two-shaft material taking mechanism is utilized to place the tray in the tray bin into a good product bin and a heavy-duty bin, the corresponding two-shaft material taking mechanism is utilized to place the partition paper in the partition paper bin into the tray, the material taking robot can be utilized to place the screen on the partition paper, and finally the tray full of the screen is discharged through the conveying production line, so that the effects of automatically stacking and conveying the tray are achieved, and the efficiency is improved.

2. The information code to each screen is discerned, reachs the quality of this screen state, utilizes afterwards to get the material robot and places non-defective products storehouse, NG assembly line, heavy industry storehouse respectively with non-defective products, NG article, heavy industry article with the screen, and then reaches the effect of automatic sorting screen, has reduced the cost of labor, has improved production efficiency.

Drawings

FIG. 1 is a schematic view of a first view of a screen sorter;

FIG. 2 is a schematic view of a second view of the screen sorter;

FIG. 3 is a schematic top view of the screen sorter;

FIG. 4 is a schematic structural diagram of the screen loading mechanism in FIG. 1;

FIG. 5 is a schematic view of the material picking robot of FIG. 1;

FIG. 6 is a schematic view of the product code reading mechanism of FIG. 1;

FIG. 7 is an enlarged view of the structure at A in FIG. 2;

FIG. 8 is a schematic structural view of the two-axis reclaiming mechanism of FIG. 1;

fig. 9 is a schematic structural view of the tray unit in fig. 1.

The figures in the drawings represent:

1-incoming material production line; 2, a spot check assembly line; 3-NG pipeline; 4-a screen feeding mechanism; 41-a support seat; 42-transverse electric slipway; 43-longitudinal electric slipway; 44-a first vertical electric slipway; 45-a rotator; 46-a first material-grabbing vacuum suction tool; 5-a material taking robot; 51-a second material grabbing vacuum suction tool; 6-a material transfer mechanism; 61-pushing electric sliding table; 62-material carrying platform; 7-a product code reading mechanism; 8-turning over mechanism; 81-overturning the motor; 82-a turn-over bar; 83-turning over the vacuum suction tool; 9-a two-axis material taking mechanism; 91-a rack; 92-a slide rail; 93-a mobile station; 94-a moving motor; 95-a second vertical electric slipway; 96-a scaffold; 10-a tray vacuum suction tool; 11-a separator paper vacuum suction tool; 13-a tray reading mechanism; 131-a vertical rod; 132-a first attachment clamp; 133-a transverse bar; 134-a second connection clamp; 135-a code reader; 14-a tray unit; 141-bottom of the silo assembly line; 142-a delivery line; 143-a spacer plate; 144-a positioning member; 145-a tray bin; 15-a good unit; 16-a rework unit; 17-partition paper bins; 19-a device mounting frame; and 20, mounting a transverse frame.

Detailed Description

The above and further features and advantages of the present invention are described in more detail below with reference to the accompanying drawings.

Example one

Referring to fig. 1, 2, 4 and 5, the automatic sorting machine of the invention comprises an equipment installation frame 19, a sorting assembly and an automatic swinging plate assembly, wherein the sorting assembly and the automatic swinging plate assembly are both arranged on the equipment installation frame 19, the sorting assembly realizes the classification and taking of different qualities of screens, and the automatic swinging plate assembly realizes the orderly classified placement and storage of the screens; the sorting assembly comprises an incoming material assembly line 1, an NG assembly line 3, a screen feeding mechanism 4, a material taking robot 5, a CCD camera, a product code reading mechanism 7 and a material transferring mechanism 6, an equipment mounting frame 19 is an integral support frame of the device, all parts are gathered and arranged on the equipment mounting frame 19, the incoming material assembly line 1 is mounted on one side of the equipment mounting frame 19, the incoming material assembly line 1 transmits a screen processed by superior equipment to the device, the screen feeding mechanism 4 and the material taking robot 5 are respectively arranged on the equipment mounting frame 19 on two sides of the incoming material assembly line 1, the screen feeding mechanism 4 realizes that the screen is placed on the product transferring mechanism 6, the CCD camera is mounted on the mounting frame, then the product code reading mechanism 7 reads a code on the screen placed on the material transferring mechanism 6 to obtain information, the information code is a two-bit code or a bar code, the obtained information has a number corresponding to the screen, detection information and the like, and can judge whether each screen is qualified or not, and divide the screen into good products, NG products and heavy products; the second material grabbing vacuum suction tool 51 is installed at the execution tail end of the material taking robot 5, the material taking robot 5 grabs the screen through the second material grabbing vacuum suction tool 51, the screen is sorted through the material taking robot 5 according to the screen quality information read by the product code reading mechanism 7, meanwhile, a sampling inspection assembly line 2 is arranged on one side of the material incoming assembly line 1, during the operation process, the screen is randomly extracted through the material taking robot 5 and placed on the sampling inspection assembly line 2, the sampling inspection assembly line 2 transmits the screen out, the screen can be manually inspected by a worker, and the material transferring mechanism 6 is located on the equipment installation frame 19 between the material incoming assembly line 1 and the rework unit 16.

Referring to fig. 4, the screen feeding mechanism 4 is driven in four axial directions, and includes a support base 41, a horizontal electric sliding table 42, a vertical electric sliding table 43, a first vertical electric sliding table 44, a rotator 45, and a first material-grasping vacuum suction device 46, where the support base 41 is fixed to the equipment mounting frame 19, the horizontal electric sliding table 42 is mounted on the support base 41, the vertical electric sliding table 43 is mounted at a moving end of the horizontal electric sliding table 42, the first vertical electric sliding table 44 is mounted at a moving end of the horizontal electric sliding table 42, the rotator 45 is mounted at a moving end of the first vertical electric sliding table 44, the first material-grasping vacuum suction device 46 is mounted at a rotating end of the rotator 45, the horizontal electric sliding table 42, the vertical electric sliding table 43, and the first vertical electric sliding table 44 three-dimensionally move the first material-grasping vacuum suction device 46, and the rotator 45 horizontally rotates the first material-grasping vacuum suction device 46, so that a screen arbitrarily placed on the incoming material production line 1 can be aligned and placed on the material transfer mechanism 6.

Referring to fig. 7, the material transfer mechanism 6 includes a material pushing electric sliding table 61 and a material carrying table 62, the material pushing electric sliding table 61 is mounted on the device mounting frame 19, the material carrying table 62 is mounted at a moving end of the material pushing electric sliding table 61, the material carrying table 62 can move the material carrying table 62 through the material pushing electric sliding table 61, a turnover mechanism 8 is arranged on one side of the material transfer mechanism 6, the turnover machine 8 includes a turnover motor 81, a turnover rod 82 and a turnover vacuum suction tool 83, the turnover motor 81 is fixed on the device mounting frame 19 through a support, the turnover rod 82 is fixed at an output end of the turnover motor 81, the turnover vacuum suction tool is mounted on the turnover rod 82, when the screen is manufactured, turnover is not needed, the passing screen feeding mechanism 4 is directly placed on the material carrying table 62, after being identified by the product reading mechanism 7, the screen can be grabbed through the material taking robot 5, some screens need to be turned over, the electric sliding table 61 needs to be operated, so that the carrying table 62 of the screens moves to a corresponding position, the turnover vacuum suction tool 81 is operated to turn over, the turnover vacuum suction tool 83, the screens can fix the screens, and then the screens can be sucked to the original angles, that the screens are obtained, and the screens 5 can be grabbed through the grabbing by the screen grabbing robot.

In the embodiment, the incoming material assembly line 1 transmits a screen processed by superior equipment to the device, a CCD camera takes a picture in a large visual field to obtain the angle and the position of the screen, the screen is taken and placed on the material carrying platform 62 by the screen feeding mechanism 4, the product code reading mechanism 7 reads an information code on the screen to acquire the quality information of the screen, good products, NG products and heavy work products are distinguished, the NG product is placed on the NG assembly line 3 by the material taking robot 5, and the good products and the heavy work products are placed in the automatic balance assembly, namely, the screen with different qualities is distinguished by an automatic mode, and meanwhile, the good products can be taken to the spot check assembly line 2 randomly by the feeding robot for spot check.

Example two

Referring to fig. 2, 3 and 9, the automatic tray-arranging assembly of the present invention includes a tray unit 14, a partition board paper bin 17, a good product unit 15, a rework unit 16, a tray vacuum suction tool 10, a partition board paper vacuum suction tool 11 and two-axis material-taking mechanisms 9, the tray unit 14 includes a bin bottom flow line 141, a conveying flow line 142, four partition boards 143, a plurality of positioning members 144 and a tray bin 145, the bin bottom flow line 141 and the conveying flow line 142 are butted end to end, the four partition boards 143 are respectively located at two sides of the bin bottom flow line 141 and the conveying flow line 142, the bin bottom flow line 141 and the partition boards 143 at two sides form the tray bin 145, the positioning members 144 are all located at the upper side of the partition boards 143, the positioning members 144 include air cylinders and positioning plates fixed at the telescopic ends of the air cylinders, the good product unit 15, the rework unit 16 and the tray unit 14 have the same structure, the good product bin corresponding to the tray 145 is located in the good product unit 15, the heavy product bin is provided with the heavy product bin 145 corresponding to the heavy product bin 145, the tray bin 145 is provided with two empty tray bin, the partition board paper bin, the partition board suction mechanism is provided at one side of the horizontal partition board paper bin, the partition board of the empty tray bin, the partition board suction mechanism, the partition board of the tray bin, the tray bin 145 and the heavy product bin 9 are provided with the partition board suction mechanism, the partition board 9, the horizontal partition board mechanism, the partition board 9 is provided in the horizontal partition board 9, then the pick robot 5 can place the screen on the spacer paper.

Referring to fig. 3 and 6, the device further includes a tray code reading mechanism 13, which includes a vertical rod 131, a first connecting clamp 132, a transverse rod 133, a second connecting clamp 134, and a code reader 135, wherein the vertical rod 131 is installed on the device installation frame 19, the transverse rod 133 is installed on the vertical rod 131 through the first connecting clamp 132, the height of the vertical rod 131 can be adjusted through the first connecting clamp 132, the code reader 135 is fixed on the transverse rod 133 through the second connecting clamp 134, the transverse position and the installation inclination angle of the code reader 135 can be adjusted through the second connecting clamp 134, so that the code reading range of the code reader 135 can be freely adjusted, the structure of the product code reading mechanism 7 is the same as that of the tray code reading mechanism 1, and the tray code reading mechanism 13 reads each tray to obtain information thereof and transmits the information thereof to a background system, thereby completing the recording of screen quality, and facilitating the recognition of the state of a screen in each tray in a subsequent process.

Referring to fig. 8, the two-axis material taking mechanism 9 includes a rack 91, two slide rails 92, a moving table 93, a moving motor 94, a second vertical electric sliding table 95, and a bracket 96, the rack 91 and the two slide rails 92 are both disposed along the length direction of the mounting cross frame 20, the two slide rails 92 are located on both sides of the rack 91, the rack 91 and the slide rails 92 in the two-axis material taking mechanism 9 can be used together, the moving table 93 is slidably mounted on the two slide rails 92 through a slider, the moving motor 94 is mounted on the moving table 93, a gear is fixed at an output end of the moving motor 94, the gear is meshed with the rack 91, the moving motor 94 is operated to drive the gear to rotate, the gear is matched with the rack 91, so that the moving table 93 can move, the second vertical electric sliding table 95 is mounted on the moving table 93 through a connecting seat, the bracket 96 is fixed at a moving end of the second vertical electric sliding table 95, the tray vacuum suction device 10 and the partition vacuum suction device 11 are respectively mounted at the lower end of the bracket 96 in the two-axis material taking mechanism 9, when the moving table 93 moves, the tray vacuum suction device 10 or the partition device can drive the tray vacuum suction device 10 or the partition device to move longitudinally, and the partition plate vacuum suction device can smoothly take the partition plate 11, and the tray, and the partition plate can smoothly take the partition plate 11.

In this embodiment, the trays in the tray bin 145 are taken and placed in the good product bin and the heavy work bin by the two-axis material taking mechanisms 9, the partition paper in the partition paper bin 17 is placed in the trays by the two-axis material taking mechanisms 9, the number of the partition paper vacuum suction tool 11 adsorbing the partition paper each time is the same as the number of the screens capable of being placed on the partition paper, that is, the screen can be placed on the partition paper by the material taking robot 5, meanwhile, the good product bin and the trays in the heavy work bin can be stacked, when the trays are used up, the stacked trays are conveyed to the tray bin 145 by the conveying flow line 142 and the bin bottom flow line 141 in the tray unit 14, and when the good product bin and the trays in the heavy work bin are stacked to a certain height, the trays loaded with the screen are discharged by the corresponding bin bottom flow line 141 and the conveying flow line 142.

The foregoing is merely a preferred embodiment of the invention, which is intended to be illustrative and not limiting. It will be appreciated by those skilled in the art that many variations, modifications, and equivalents may be made thereto without departing from the spirit and scope of the invention as defined in the claims.

Claims (5)

1. The utility model provides an automatic balance assembly of screen sorting machine, its characterized in that, includes that tray unit, baffle paper storehouse, yields unit, heavily worker unit, two diaxon extracting mechanism, tray vacuum inhale utensil and baffle paper vacuum inhale the utensil, tray unit, baffle paper storehouse, yields unit and heavily worker unit vertically set up in equipment fixing frame side by side, two diaxon extracting mechanism installs in equipment fixing frame through the installation crossbearer, tray vacuum inhale utensil and baffle paper vacuum inhale the utensil and install respectively in two diaxon extracting mechanism's execution end.

2. The automatic balance assembly of a screen sorter as claimed in claim 1 further comprising a tray code reading mechanism, wherein the tray code reading mechanism is disposed at one side of the tray unit, and the tray code reading mechanism realizes code reading identification of the tray in the tray unit.

3. The automatic balance disk assembly of the screen sorting machine according to claim 2, wherein the tray code reading mechanism comprises a vertical rod, a first connecting clamp, a transverse rod, a second connecting clamp and a code reader, the vertical rod is mounted on the equipment mounting frame, the transverse rod is mounted on the vertical rod through the first connecting clamp, and the code reader is fixed on the transverse rod through the second connecting clamp.

4. The automatic balance assembly of the screen sorting machine according to claim 1, wherein the two-axis material taking mechanism comprises a rack, two slide rails, a moving platform, a moving motor, a second vertical electric sliding table and a support, the rack and the two slide rails are arranged along the length direction of the installation cross frame, the moving platform is slidably mounted on the two slide rails through a sliding block, the moving motor is mounted on the moving platform, a gear is fixed at the output end of the moving motor, the gear and the rack are meshed and connected, the second vertical electric sliding table is mounted on the moving platform through a connecting seat, the support is fixed at the moving end of the second vertical electric sliding table, and the tray vacuum suction device and the partition paper vacuum suction device are respectively mounted at the lower ends of the supports in the two-axis material taking mechanism.

5. The automatic balance assembly of the screen sorting machine according to claim 1, wherein the tray unit comprises a bin bottom assembly line, a conveying assembly line, four isolation plates, a plurality of positioning members and a tray bin, the bin bottom assembly line is in end-to-end butt joint with the conveying assembly line, the four isolation plates are respectively positioned on two sides of the bin bottom assembly line and the conveying assembly line, the tray bin is formed between the bin bottom assembly line and the isolation plates on the two sides of the bin bottom assembly line, the positioning members are all arranged on the upper sides of the partition plates, and the good product unit, the rework unit and the tray unit are identical in structure.

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