CN218396673U - Feeding turntable system - Google Patents

Feeding turntable system Download PDF

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Publication number
CN218396673U
CN218396673U CN202222017431.1U CN202222017431U CN218396673U CN 218396673 U CN218396673 U CN 218396673U CN 202222017431 U CN202222017431 U CN 202222017431U CN 218396673 U CN218396673 U CN 218396673U
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frame
positioning
workpiece
mounting
component
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CN202222017431.1U
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宗广达
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Shanghai Jusheng Technology Co Ltd
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Shanghai Jusheng Technology Co Ltd
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Abstract

The invention relates to a feeding turntable system, comprising: the turntable structure comprises a mounting assembly and a turntable frame, wherein the turntable frame is rotatably mounted on the mounting assembly and is provided with an even number of mounting parts which are oppositely arranged; each installation part is provided with one upper workpiece tool; the two opposite installation parts correspond to the upper workpiece tool for installing the same part, and when the rotary table frame drives the upper workpiece tool to rotate, one of the two opposite installation parts corresponding to the upper workpiece tool is filled with the part and the other part is taken out of the part. Realize the one side and produce another side and go up the piece for go up the piece and can go on simultaneously with production, moreover, go up the piece and can not occupy the station beat, improve production efficiency, can avoid artifical and robot cross operation, reduce the potential safety hazard.

Description

Feeding turntable system
Technical Field
The invention relates to the technical field of vehicle assembly equipment, in particular to a workpiece feeding turntable system.
Background
A large number of workpiece loading stations exist in the production process of automobiles, which are actions without generating additional values, but are absolutely necessary, and workpiece loading automation and simplification are realized as far as possible during station design. Among the present technical scheme, adopt the manual work to place the part on the part frock, on the mode that adopts the robot to snatch placed the welding station, then carry out a welded mode of production, another mode is for placing the part on holistic putting the frock that has the required precision, can place a plurality of parts on the whole frock, and the whole mode of putting the frock of filling with the part of change carries out a welded mode of production after the part is used up.
The two workpiece feeding modes have certain defects, and the first mode has cross operation during manual workpiece feeding and robot grabbing, so that potential safety hazards are caused; the mode that a frock was put up to general adoption fork truck change of second adopts fork truck to change a frock and can occupy the station beat, needs a fork truck to accompany the operation of producing simultaneously, influences assembly efficiency, has the potential safety hazard.
SUMMERY OF THE UTILITY MODEL
Therefore, the workpiece feeding turntable system is necessary to solve the problems of potential safety hazards and low assembly efficiency existing in the process of feeding the current automobile parts, avoid man-machine intersection, reduce the potential safety hazards and improve the assembly efficiency.
A workpiece loading turntable system comprising:
the turntable structure comprises a mounting assembly and a turntable frame, wherein the turntable frame is rotatably mounted on the mounting assembly and is provided with an even number of mounting parts which are oppositely arranged; and
a plurality of upper workpiece tools, wherein each mounting part is provided with one upper workpiece tool;
two are arranged oppositely the installation parts correspond to the same part of the upper workpiece tool, when the rotary table frame drives the upper workpiece tool to rotate, the two opposite installation parts correspond to the part of the upper workpiece tool, which is arranged at one side and is symmetrically taken out.
In an embodiment of the disclosure, the turntable frame includes a supporting frame and an even number of mounting frames, the even number of mounting frames are mounted on the peripheral side of the supporting frame, each mounting frame corresponds to one of the mounting portions, the mounting frame mounts one of the workpiece loading tools, and the mounting assembly is in transmission connection with the supporting frame.
In an embodiment of the present disclosure, the upper tool includes an upper frame, a plurality of columns, and a plurality of upper assemblies, the plurality of columns are disposed on the upper frame at intervals and extend upward, the upper assemblies are disposed on the columns, and the plurality of upper assemblies are used for clamping the component.
In an embodiment of the present disclosure, the upper component assembly includes a supporting seat and a plurality of shifting pieces, the supporting seat is disposed along a height direction of the upright column, the plurality of shifting pieces are disposed along the height direction of the supporting seat at intervals, and each of the shifting pieces is rotatably mounted on the supporting seat and can be matched with a matching surface of a component.
In an embodiment of the present disclosure, the upper component further includes a plurality of connecting pieces, the shifting piece is arranged in a V shape, the bottom of the shifting piece is rotatably arranged on the supporting seat, one end of the shifting piece in the V shape abuts against the component, the other end of the shifting piece in the V shape is connected with the connecting piece, and the connecting piece is connected with the adjacent shifting piece.
In an embodiment of the disclosure, one end of the poking sheet, which is far away from the supporting seat, is provided with a fixing bayonet, and the fixing bayonet can be used for clamping a bottom profile and an edge of the part.
In an embodiment of the disclosure, the upper assembly further includes an elastic member, the elastic member is disposed at a joint of the shifting sheet and the supporting seat and elastically connected to the shifting sheet and the supporting seat, an elastic force of the elastic member enables the shifting sheet to be folded on the supporting seat, and a preset distance exists between one end of the shifting sheet, which is far away from the supporting seat, and the supporting seat.
In an embodiment of the present disclosure, the upper part assembly further includes a plurality of guide posts, the guide posts are disposed on the upper part frame at intervals along the shape of the component, and the guide posts abut against the edge of the component for guiding and positioning the installation of the component.
In an embodiment of the present disclosure, the mounting frame has a first positioning component, the bottom of the upper workpiece has a second positioning component, and when the upper workpiece is mounted on the mounting frame, the first positioning component is connected to the second positioning component in a positioning manner.
In an embodiment of the present disclosure, the first positioning assembly includes a plurality of first positioning members and a plurality of second positioning members, the first positioning members and the second positioning members are symmetrically disposed at intervals at the top of the mounting frame, the second positioning assembly includes a plurality of third positioning members and a plurality of fourth positioning members, the third positioning members and the fourth positioning members are symmetrically disposed at intervals at the bottom of the upper frame, the first positioning members are connected with the third positioning members in a matching manner, and the second positioning members are connected with the fourth positioning members in a matching manner.
In an embodiment of the present disclosure, the turntable structure includes a plurality of clamping assemblies, every two clamping assemblies are symmetrically disposed on the mounting frame, and the two clamping assemblies are configured to clamp the upper tool.
In an embodiment of the present disclosure, the turntable structure further includes a plurality of sensing components, the plurality of sensing components are disposed at intervals on the mounting frame, and the plurality of sensing components are used to detect whether the upper workpiece tool is mounted in place.
In the workpiece loading turntable system, the turntable frame of the turntable structure is arranged on the mounting assembly, the mounting assembly can drive the turntable frame to rotate, the turntable frame is provided with even mounting parts, the even mounting parts are oppositely arranged, a workpiece loading tool can be mounted at the mounting part of each turntable frame, and a plurality of parts can be placed in the workpiece loading tool. When the workpiece loading turntable system is used for loading workpieces, the installation part corresponding to the turntable frame is used for installing the same type of parts, the workpiece loading tool is installed in the installation part, and one type of part is installed in the workpiece loading tool. According to the workpiece feeding rotary table system, the workpiece feeding at one position is realized through the matching of the mounting part of the rotary table frame and the workpiece feeding tool, the rotary table frame is rotated to the other position to take out the part, and the workpiece feeding at one side and the workpiece feeding at the other side are realized, so that the workpiece feeding and the production can be carried out simultaneously, the workpiece feeding does not occupy the working position beat, the production efficiency is improved, the cross operation of workers and robots can be avoided, and the potential safety hazard is reduced. Moreover, the same part can be arranged on the opposite surface of the rotary table frame, so that parts of various vehicle types can be placed on the rotary table frame, the switching of multiple vehicle types is realized, and the production beat of the station is promoted.
Drawings
FIG. 1 is a perspective view of a part loading turret system according to an embodiment of the invention;
FIG. 2 is a partial schematic view of a turret structure of the part loading turret system of FIG. 1;
FIG. 3 is an enlarged partial view of the clamping assembly clamping the workpiece in the workpiece loading turret system of FIG. 1;
FIG. 4 is a perspective view of the upper tooling in the upper turret system of FIG. 1 from an angle;
FIG. 5 is a perspective view of the upper tooling shown in FIG. 4 from another angle;
FIG. 6 is a perspective view of the upper tooling shown in FIG. 4 from yet another angle;
FIG. 7 is a perspective view of an upper assembly of the upper tool shown in FIG. 4;
FIG. 8 is a schematic view of the upper member assembly of FIG. 7 with the paddle in a different state;
FIG. 9 is a perspective view of the upper tooling clamping components shown in FIG. 4;
FIG. 10 is an enlarged view of the upper tool holding component shown in FIG. 9;
fig. 11 is a perspective view of a gripper grasping part of the robot in the part loading turntable system shown in fig. 1.
Wherein: 10. a feeding turntable system; 100. a turntable structure; 110. mounting the component; 120. a turntable frame; 121. a support frame; 122. a mounting frame; 123. a first positioning assembly; 1231. a first positioning member; 1232. a second positioning member; 130. a clamping assembly; 131. a clamping group; 1311. a corner seat; 1312. a clamping handle; 1313. a U-shaped ring; 132. connecting blocks; 1321. a groove; 140. an inductive component; 200. a workpiece loading tool; 210. an upper frame; 220. a column; 230. an upper assembly; 231. a supporting seat; 232. a shifting sheet; 2321. fixing the bayonet; 233. connecting sheets; 240. a guide post; 250. a second positioning assembly; 251. a third positioning member; 252. a fourth positioning member; 260. a forklift sleeve; 40. a component part; 50. and (4) a hand grip.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are for purposes of illustration only and do not denote a single embodiment.
Referring to fig. 1-11, the present invention provides a workpiece feeding turntable system 10. The upper turntable system 10 is used for carrying vehicle parts 40, and provides convenience for subsequent vehicle assembly processes. After the parts 40 are provided by the part loading turret system 10, the parts 40 of the part loading turret system 10 can be grasped during vehicle production. In this embodiment, the upper turntable system 10 mainly carries regular components 40 such as cross members, side members, back panels, and the like of the vehicle. Of course, in other embodiments of the present invention, the upper turntable system 10 can also carry other components 40 that require assembly equipment.
As can be understood, when the automobile loads in the production process, cross operation exists between the manual loading and the robot grabbing, so that potential safety hazard is caused; adopt fork truck to change the mode of a frock of going up, adopt fork truck to change a frock of going up and can occupy the station beat, need a fork truck to accompany the operation of producing simultaneously, influence assembly efficiency, have the potential safety hazard.
Therefore, the invention provides a novel loading rotary table system 10, the loading rotary table system 10 can simultaneously carry out loading and production, the station takt cannot be occupied during loading, the production efficiency is improved, the loading rotary table system 10 separates the loading and the production, the cross operation of manpower and robots is avoided, and the potential safety hazard is reduced. The specific structure of the upper turntable system 10 is described below.
Referring to fig. 1-11, in one embodiment, the workpiece feeding turntable system 10 includes a turntable structure 100 and a plurality of workpiece feeding tools 200. The turntable structure 100 comprises a mounting assembly 110 and a turntable frame 120, said turntable frame 120 being rotatably mounted to said mounting assembly 110, said turntable frame 120 having an even number of oppositely arranged mounting locations. Each of the installation portions is provided with one of the upper tool 200. The two opposite installation parts correspond to the upper part tool 200, the same part 40 is installed on the upper part tool 200, and when the rotary table frame 120 drives the upper part tool 200 to rotate, the part 40 is installed on one side of the upper part tool 200 corresponding to the two opposite installation parts, and the part 40 is taken out symmetrically.
The turntable structure 100 is rotatably disposed, and the plurality of upper tools 200 are disposed outside the turntable structure 100. Any two upper tools 200 are arranged oppositely. The relative arrangement here means that the line connecting the two upper parts is a straight line. The two upper tools 200 arranged oppositely can be used for installing the same type of parts 40. Taking the two opposite upper tools 200 as an example for explanation, when the turntable structure 100 rotates, the turntable structure 100 can drive the two opposite upper tools 200 to rotate, one of the upper tools 200 rotates to the production position, the other upper tool 200 rotates to the upper position, the upper tool 200 is in the upper position, and the other upper tool 200 is in the production position for taking a workpiece, so as to facilitate production.
When the workpiece feeding of one workpiece feeding tool 200 is completed at the workpiece feeding position and the workpiece taking of another workpiece feeding tool 200 is completed at the production position, the turntable structure 100 drives the plurality of workpiece feeding tools 200 to rotate by a preset angle, at this time, another workpiece feeding tool 200 moves to the workpiece feeding position, one workpiece feeding tool 200 moves to the production position, the other workpiece feeding tool 200 feeds the workpiece at the workpiece feeding position, and one workpiece feeding tool 200 takes the workpiece at the production position. After the workpiece loading and taking are completed, the turntable structure 100 drives one workpiece loading fixture 200 to move to the workpiece loading position, and the other workpiece loading fixture 200 moves to the production position. The parts 40 are transported by the circulation. It should be noted that the principle of the remaining upper tool 200 is substantially the same as that of the two upper tools 200, and the description thereof is omitted.
Specifically, the turntable structure 100 includes a mounting assembly 110 and a turntable frame 120, the mounting assembly 110 is mounted on a reference surface, and the turntable frame 120 is rotatably disposed on the mounting assembly 110. The mounting assembly 110 is capable of driving the turret frame 120 in rotation. The reference surface is the mounting surface of the upper turntable system 10, and may be the ground or the platform surface, etc. The turntable frame 120 has an even number of mounting portions oppositely disposed, and each mounting portion mounts one upper tool 200.
That is, the installation positions are arranged in pairs, and the two installation positions are in a group and used for installing the upper tool 200 and further installing the same type of component 40. When the mounting assembly 110 drives the turntable frame 120 to rotate, one of the upper tooling assemblies 200 carried by the oppositely arranged mounting positions is in the upper position, and the other one is in the production position. The workpiece loading tool 200 loads workpieces at a workpiece loading position and takes workpieces at a production position. When the workpiece loading and removal operations are completed, the mounting assembly 110 drives the turret frame 120 to rotate so that the other of the workpiece loading devices 200, which is subsequently carried opposite the set-up mounting location, is in a workpiece loading position, one of which is in a production position. One of the upper part tools 200 corresponding to the two opposite installation positions is used for installing the part 40, and the other part 40 is taken out.
In the present embodiment, the description will be given taking an example in which the turntable frame 120 has four attachment portions. Illustratively, as shown in fig. 1, the turntable frame 120 has four oppositely disposed mounting locations, namely, a side, B side, C side, and D side, wherein the a side is disposed opposite to the B side, the C side is disposed opposite to the D side, and the a side, the B side, the C side, and the D side are four surfaces of the turntable frame 120. The A side and the B side are provided with the same type of parts 40, and the C side and the D side are provided with the same type of parts 40. When the mounting assembly 110 drives the turntable frame 120 to rotate, the positions of the sides a, B, C and D can be adjusted.
Generally, a manual mode is adopted during workpiece loading, and a robot is adopted for workpiece taking; of course, in other embodiments of the present invention, a manual method may be used for picking up the workpiece, and a robot is used for loading the workpiece; or the workpiece loading and taking are carried out manually or by a robot. In the invention, the workpiece is taken manually, and the workpiece taking is performed by adopting a robot as an example.
And when the robot takes the parts, the robot takes the parts by the hand grip 50, the hand grip 50 has a plurality of positioning parts as shown in fig. 1 and 11, and the hand grip 50 can grip the parts 40 in the upper part assembly 230. In fig. 11, the gripper 50 of the robot grips the component 40, and performs a component pickup operation of the component 40.
When the A side is in the workpiece loading position, the B side is in the production position, the operator stands on the A side for loading, and the robot simultaneously grabs the part 40 on the B side for taking the workpiece. After the component 40 on the side B is completely grabbed, the mounting assembly 110 drives the rotating frame to rotate, so that the side a moves to the production position and the side B moves to the upper position. And (4) enabling the operator to pick up the part on the side B, enabling the robot to grab the part 40 on the side A to take the part, and repeating the steps.
The C side and the D side bear parts 40 of another vehicle type, and the principle of the C side and the D side is substantially the same as that of the A side and the B side, and the description is omitted. That is, the a side and the B side are the tooling 200 for installing the parts required by the vehicle of the vehicle type, the c side and the D side are the tooling 200 for installing the parts required by the vehicle of the other vehicle type, and the tooling is used for installing the parts 40 required by the vehicle of the vehicle type.
Of course, in other embodiments of the present invention, the turret frame 120 may have more sides for carrying more vehicle models of parts 40 to increase the types of vehicle production. If the production is not large, the A side, the B side, the C side and the D side can also bear parts 40 corresponding to four vehicle types. When the A-type vehicle is produced, the part can be placed at the left part placing position in fig. 2, and the part 40 can be grabbed by the robot when the part is rotated to the right part producing position. After the grabbing is completed, the side A rotates to the left workpiece-loading position to load workpieces. The parts 40 of the vehicle type carried by the A side, the B side, the C side and the D side can be exchanged at will.
Referring to fig. 1 to 11, the workpiece feeding turntable system 10 of the above embodiment realizes workpiece feeding at one position through cooperation of the mounting part of the turntable frame 120 and the workpiece feeding tool 200, and realizes that the turntable frame 120 rotates to another position to take out a part, so as to realize one-side workpiece feeding and another-side workpiece feeding, so that workpiece feeding and production can be performed simultaneously, and the workpiece feeding does not occupy a station beat, so that the production efficiency is improved, the cross operation of manpower and a robot can be avoided, and potential safety hazards are reduced. Moreover, the same type of parts can be arranged on the opposite surfaces of the turntable frame 120, so that the parts 40 of various types of vehicles can be placed on the turntable frame 120, the switching of the vehicles is realized, and the production beat of the station is promoted.
It should be noted that, after the workpiece loading tool 200 is mounted on the turntable frame 120, positioning and locking are required to ensure that the workpiece loading tool 200 is reliably fixed on the turntable frame 120, and further ensure the positioning accuracy of the component 40 on the workpiece loading tool 200, so that the robot can conveniently grab the component 40 from the workpiece loading tool 200. The structure of the upper tool 200 will be described first, with respect to the positioning and locking structure mentioned later.
Referring to fig. 1 to 3, in an embodiment, the turntable frame 120 includes a supporting frame 121 and an even number of mounting frames 122, the even number of mounting frames 122 are mounted on a peripheral side of the supporting frame 121, each mounting frame 122 corresponds to one of the mounting locations, the mounting frame 122 mounts one of the upper tool 200, and the mounting assembly 110 is in transmission connection with the supporting frame 121.
The turntable frame 120 includes a middle support frame 121 and an outer mounting frame 122, the number of the mounting frames 122 is an even number, and the even number of the mounting frames 122 are arranged opposite to each other in pairs as shown in fig. 1. In this embodiment, the number of the mounting frames 122 is four, and the four mounting frames 122 are arranged opposite to each other in pairs, i.e., a side a, a side B, a side C, and a side D. The mounting frames 122 on the a side and the B side mount the parts 40 of the same vehicle type, and the mounting frames 122 on the c side and the D side mount the parts 40 of the same vehicle type.
Alternatively, the support frame 121 and the mounting frame 122 are frame structures, i.e. the tubes are formed by a welded connection or a threaded connection. Of course, in other embodiments of the present invention, the supporting frame 121 and the mounting frame 122 may be flat plates, and the like. Alternatively, the support frame 121 and the mounting frame 122 are of a unitary structure or are fixed by welding, screwing, or the like.
Four mounting frames 122 are symmetrically arranged around the supporting frame 121, and each mounting frame 122 is provided with an upper workpiece 200 to carry two vehicle-type parts 40. The mounting assembly 110 is rotatably connected to the supporting frame 121 at the bottom of the supporting frame 121, and is configured to drive the supporting frame 121 to drive the four mounting frames 122 to rotate, so that the mounting frames 122 can drive the riding upper tool 200 to move synchronously, and the upper function is moved to an upper position or a production position.
In one embodiment, the mounting assembly 110 includes a mounting base, a power source and a rotating member, the mounting base is disposed on the reference surface, the power source is disposed on the mounting base, the rotating member is disposed at the output end of the power source, and the rotating member is connected to the supporting frame 121. When the power source outputs a rotational motion, the power source drives the rotational member to rotate, so that the rotational member drives the supporting frame 121 to rotate.
Alternatively, the power source is a motor or the like. Alternatively, the rotating member may be a connecting shaft, a rotating bearing, or other members capable of connecting the power source and the supporting frame 121. Optionally, the mounting assembly 110 further comprises a control switch electrically connected to the power source for controlling whether the power source is operating. When the control switch controls the power source to work, the power source can drive the power source to rotate through the rotating piece.
Referring to fig. 1, 4 to 8, in an embodiment, the upper tool 200 includes an upper frame 210, a plurality of columns 220, and a plurality of upper assemblies 230, the plurality of columns 220 are disposed on the upper frame 210 at intervals and extend upward, the upper assemblies 230 are disposed on the columns 220, and the plurality of upper assemblies 230 are used for clamping the component 40.
The upper frame 210 is a base of the upper tool 200, and after the upper tool 200 is mounted on the mounting frame 122 of the turntable frame 120, the bottom of the upper frame 210 abuts against the top of the mounting frame 122. A plurality of columns 220 are provided at intervals at the top of the upper frame 210, and the columns 220 extend toward the top. The upright 220 serves as a support for the upper member assembly 230. Each upright column 220 corresponds to one upper assembly 230, and after the upper assemblies 230 are loaded on a plurality of upright columns 220, a space is defined between the upper assemblies 230 for installing the part 40. That is, the combination of the plurality of upper component assemblies 230 can clamp the component 40, and fix the component 40.
When the component 40 is matched with the plurality of upper component assemblies 230, the bottom profile and the edge of the component 40 can be matched with the upper component assemblies 230, and the edge and the bottom profile of the component 40 are respectively clamped by the plurality of upper component assemblies 230, namely, the plurality of upper component assemblies 230 are matched with the bottom profile and the edge of the component 40, so that the component 40 can be clamped. The upper component assembly 230 can sandwich the plurality of components 40, and the plurality of components 40 are arranged layer by layer.
Preferably, the number of the upright posts 220 is four, two upright posts 220 are spaced apart from each other at one side of the upper frame 210, and the other two upright posts 220 are spaced apart from each other at the other end of the upper frame 210, and the two upright posts 220 are disposed opposite to each other. The arrangement of the four columns 220 is related to the shape of the component 40, that is, the arrangement positions of the four columns 220 are matched with the shape of the component 40, so that after the upper assembly 230 is arranged on the columns 220, the upper assembly 230 can fix the matched component 40. Illustratively, four posts 220 are arranged in the direction of fig. 4, so that the component 40 can be stably fixed.
Of course, in other embodiments of the present invention, the number of the columns 220 can be increased, and correspondingly, the number of the upper component assemblies 230 is increased synchronously. That is, the contact point between the upper assembly 230 and the component 40 is increased, and the reliability of fixing the component 40 by the upper tool 200 is increased. Of course, in other embodiments of the present invention, the layout of the column 220 may also be changed according to the arrangement of other components 40, so as to meet the requirements of different components 40.
Referring to fig. 4 to 10, in an embodiment, the upper assembly 230 includes a supporting seat 231 and a plurality of shifting pieces 232, the supporting seat 231 is disposed along a height direction of the upright 220, the plurality of shifting pieces 232 are disposed at intervals along the height direction of the supporting seat 231, one end of each shifting piece 232 is rotatably mounted on the supporting seat 231, and the other end of each shifting piece 232 is configured to be engaged with an engaging surface of a component 40.
The supporting seat 231 is used for bearing a plurality of shifting pieces 232, the supporting seat 231 is arranged on the upright column 220 along the height direction, and the plurality of shifting pieces 232 are arranged on the supporting seat 231 at intervals along the height direction. Also, the plurality of paddles 232 of each upper member assembly 230 are positioned at the same height. That is, multiple paddles 232 of the same top piece assembly 230 are arranged in layers. Each layer has a plurality of paddles 232 of a respective upper assembly 230.
After the shifting pieces 232 of the upper component assemblies 230 are formed into one layer, the shifting pieces 232 of each layer can be used for clamping one part 40, and the shifting pieces 232 of multiple layers can be used for clamping multiple layers of parts 40. Each shifting sheet 232 on one layer is clamped with one bottom profile and the edge position of the part 40, and the part 40 can be fixed after the parts 40 are clamped by the plurality of shifting sheets 232. Also, the pick 232 is rotatably mounted on the support seat 231 by a screw so that the pick 232 can rotate relative to the support seat 231. Thus, the paddle 232 can be deployed when in use and stowed when not in use.
Optionally, the supporting seat 231 is arranged separately from the upright column 220, and the supporting seat 231 is fixed to the upright column 220 by welding or by screw connection; of course, in other embodiments of the present invention, the supporting seat 231 and the upright 220 may be an integral structure, that is, the pulling piece 232 may be directly mounted on the upright 220.
As shown in fig. 7 and 8, in particular, the paddle 232 has an installation position and a folded position. When the paddle 232 is in the mounting position, the paddle 232 is unfolded relative to the support seat 231, and the component 40 can be placed on the paddle 232. When the pushing piece 232 is in the folded position, the pushing piece 232 is attached to the side of the supporting seat 231, and at this time, the component 40 cannot be placed on the pushing piece 232. In a normal condition, the paddle 232 is in a folded position. Fig. 8 shows a process diagram of the gradual unfolding and folding of the pick 232 in fig. 7.
When the part is loaded, the part 40 abuts against the shifting sheet 232, so that the shifting sheet 232 can rotate relative to the supporting seat 231 to move from the folding position to the mounting position, and then the part 40 is clamped through the shifting sheet 232, and the part loading of the part 40 is realized. When the robot grasps the component 40, the paddle 232 can be automatically reset to rotate relative to the support base 231 from the installation position to the folded position. After the shifting piece 232 is folded, the shifting piece 232 can be prevented from interfering with other parts. The shifting piece 232 is unfolded when in use, is not suitable for being folded, and can ensure the use performance of the shifting piece 232.
It should be noted that the configuration of the paddle 232 is not limited in principle, and may be any configuration as long as the component 40 can be abutted against the component 40 to limit the position of the component 40. Two structural forms of the parts presentation pull 232 are taken.
Referring to fig. 4 to 10, in an embodiment of the present invention, the upper component assembly 230 further includes a plurality of connecting pieces 233, the shifting piece 232 is disposed in a V shape, a bottom of the shifting piece 232 is rotatably disposed on the supporting seat 231, one end of the V shape of the shifting piece 232 abuts against the component 40, the other end of the V shape of the shifting piece 232 is connected to the connecting piece 233, and the connecting piece 233 is connected to the adjacent shifting piece 232.
That is, one end of the V-shaped opening abuts against the bottom profile and the edge of the component 40, the other end of the V-shaped opening is connected to the connecting piece 233, and the tip of the V-shaped bottom is rotatably mounted on the supporting seat 231. When the V-shaped shifting piece 232 rotates, one end of the V-shaped shifting piece can be folded on the side surface of the supporting seat 231 or extend out of the side surface of the supporting seat 231. After the connecting piece 233 is connected with the adjacent shifting piece 232, one shifting piece 232 can drive the other shifting pieces 232 to rotate through the connecting piece 233 when moving. Thus, when the shifting piece 232 is installed, acting force does not need to be applied to each shifting piece 232, and the effect of saving power is achieved.
Specifically, plectrum 232 includes first lamellar body and second lamellar body, first lamellar body with the one end rotatable coupling of second lamellar body set up in supporting seat 231, first lamellar body with the second lamellar body is the setting of V font, the other end of first lamellar body is used for the card to establish spare part 40's edge and bottom profile, connection piece 233 connects adjacently the second lamellar body.
In another embodiment of the present invention, the pick 232 itself is a plate-shaped body, one end of the pick 232 is rotatably connected to the supporting seat 231, and the other end can be engaged with the edge and bottom profile of the component 40. That is, the respective paddles 232 of the same upper member assembly 230 in this example are independent of each other and do not move in unison.
It should be noted that the two above-mentioned embodiments can achieve the clamping of the component 40, but in one embodiment, the two shift tabs 232 in the same upper component 230 are connected in series through the connecting piece 233, so that the two shift tabs 232 in the same upper component 230 move synchronously; in another embodiment, the paddles 232 in the same upper assembly 230 are independently located.
Referring to fig. 7 to 10, in an embodiment, an end of the pulling piece 232 away from the supporting seat 231 has a fixing bayonet 2321, and the fixing bayonet 2321 can be engaged with a bottom profile and an edge of the component 40. The fixing bayonet 2321 is used to fix the component 40. When component 40 is mated with paddle 232, the bottom profile and edge of component 40 can snap into fixed bayonet 2321.
Moreover, since the plurality of pulling pieces 232 are arranged on one layer, when the component is loaded, the pulling pieces 232 are located on two sides of the component 40, and bottom profiles and edges of two sides of the component 40 are respectively matched with the fixing bayonets 2321 of the plurality of pulling pieces 232, so that the component 40 is fixed. Moreover, when the component 40 is mounted, after the bottom profile and the edge of the component 40 abut against the fixing clip, the pusher 232 is pressed down so that the pusher 232 is in the mounting position, and then the component 40 is mounted in each of the pushers 232 on the same layer.
Fig. 9 shows a schematic diagram of the upper tool 200 clamping a plurality of components 40, and the components 40 can be clamped in layers by arranging the shifting pieces 232 of the upper tool 230 in layers, so that the components 40 can be mounted in the upper tool 200. Fig. 10 shows a partially enlarged view of the upper tool 200 clamping the component 40, and in fig. 10, it can be seen that the pulling piece 232 is clamped to fix the component 40 by the fixing bayonet 2321.
In an embodiment, the upper component assembly 230 further includes an elastic member, the elastic member is disposed at a connection position of the pick 232 and the support seat 231 and elastically connects the pick 232 and the support seat 231, an elastic force of the elastic member causes the pick 232 to be folded on the support seat 231, and a predetermined distance exists between an end of the pick 232 away from the support seat 231 and the support seat 231.
The elastic member is used for realizing the automatic reset of the shifting piece 232. After the component 40 on the shifting piece 232 is taken out, the elastic force of the elastic piece can enable the shifting piece 232 to automatically reset to the folding position. Further, a certain space is provided between the end of the finger 232 having the fixing notch 2321 and the support seat 231. Like this, when installing spare part 40, operating personnel need not to stir plectrum 232 by hand, can be directly with the bottom profile and the marginal butt of spare part 40 at plectrum 232 to push down plectrum 232, realize the installation, labour saving and time saving.
Referring to fig. 4 to 6 and 9, in an embodiment, the upper assembly 230 further includes a plurality of guiding posts 240, the guiding posts 240 are spaced along the shape of the component 40 and are disposed on the upper frame 210, and the guiding posts 240 abut against the bottom profile and the edge of the component 40 for guiding and positioning the installation of the component 40.
The guide posts 240 are used to guide and position the installation of the component 40. The guide post 240 is provided behind the upper frame 210, and the guide post 240 can contact the edge of the component part 40. When the component 40 moves downward, the edge of the component 40 can move along the guiding post 240, and the guiding post 240 can also limit and position the component 40, so as to prevent the component 40 from moving.
It should be noted that the structural style of the workpiece loading tool 200 used for different models and different parts 40 is substantially the same, and only the positions of the parts are finely adjusted to fit the required workpiece loading of the parts 40.
Referring to fig. 2, 4 to 6, in an embodiment, the mounting frame 122 has a first positioning component 123, the bottom of the upper tool 200 has a second positioning component 250, and when the upper tool 200 is mounted on the mounting frame 122, the first positioning component 123 is connected to the second positioning component 250 in a positioning manner.
After the upper tool 200 is mounted on the mounting frame 122, the first positioning assembly 123 is disposed corresponding to the second positioning assembly 250. The upper tool 200 is positioned through the matching of the first positioning component 123 and the second positioning component 250, so that the positioning precision of the upper tool 200 is ensured, and the upper precision of the part 40 is further ensured.
Referring to fig. 2, 4 to 6, in an embodiment, the first positioning assembly 123 includes a plurality of first positioning members 1231 and a plurality of second positioning members 1232, the plurality of first positioning members 1231 and the plurality of second positioning members 1232 are symmetrically disposed at the top of the mounting frame 122 at intervals, the second positioning assembly 250 includes a plurality of third positioning members 251 and a plurality of fourth positioning members 232, the plurality of third positioning members 251 and the plurality of fourth positioning members 232 are symmetrically disposed at the bottom of the upper frame 210 at intervals, the first positioning members 1231 are connected to the third positioning members 251 in a matching manner, and the second positioning members 1232 are connected to the fourth positioning members 232 in a matching manner.
The top of the mounting frame 122 has a plurality of first positioning members 1231 and second positioning members 1232 arranged at intervals, and the bottom of the upper frame 210 has a plurality of third positioning members 251 and fourth positioning members 232 arranged at intervals. Go up a frock 200 and install in installation frame 122 after, first setting element 1231 corresponds the cooperation with three setting elements, and second setting element 1232 sets up with the cooperation of fourth setting element 232, so realize spacing to last frock 200, guarantee the position accuracy of last frock 200.
Optionally, the first positioning element 1231 and the third positioning element 251 are positioning blocks, and the upper workpiece fixture 200 is limited by the corresponding fitting of the positioning blocks. Optionally, the second positioning member 1232 and the fourth positioning member 232 are a protrusion and a groove 1321. Of course, in other embodiments of the present invention, the first positioning element 1231 and the third positioning element 251, and the second positioning element 1232 and the fourth positioning element 232 may also be other elements capable of achieving the limiting.
Illustratively, the plurality of first positioning elements 1231 are two positioning blocks, the plurality of second positioning elements 1232 are two positioning pins, the plurality of third positioning elements 251 are two positioning blocks, and the plurality of fourth positioning elements 232 are two positioning blocks. After the upper fixture 200 is installed in the installation space, the two positioning blocks of the first positioning element 1231 are matched with the two positioning blocks of the third positioning element 251, and the two positioning pins of the second positioning element 1232 are matched with the two positioning blocks of the fourth positioning element 232, so that the XY-direction positioning of the upper fixture 200 by the installation frame 122 is realized.
Of course, in other embodiments of the present invention, the number of the first positioning element 1231, the second positioning element 1232, the third positioning element 251 and the fourth positioning element 232 may be more, so as to ensure the positioning accuracy of the upper tool 200. Of course, the two positioning blocks of the first positioning element 1231 are matched with the two positioning blocks of the third positioning element 251, and the two positioning pins of the second positioning element 1232 are matched with the two positioning blocks of the fourth positioning element 232, so that the mounting frame 122 can perform positioning on the upper workpiece assembly 200 in other directions, which is not described herein again.
Referring to fig. 3, in an embodiment, the turntable structure 100 includes a plurality of clamping assemblies 130, each two clamping assemblies 130 are symmetrically disposed on the mounting frame 122, and two clamping assemblies 130 are used for clamping the upper tool 200. The two clamping assemblies 130 can be arranged in a bilateral symmetry mode, the clamping assemblies 130 can clamp the workpiece loading tool 200 on two sides of the workpiece loading tool 200, and the workpiece loading tool 200 can be positioned in a certain direction.
In this embodiment, the two clamping assemblies 130 position the upper tool 200 in the X direction. Of course, in other embodiments of the present invention, the two clamping assemblies 130 can also position the upper tool 200 in other directions. The positioning of the upper tool 200 in the X direction by the clamping assembly 130 will be described as an example.
Alternatively, the clamping assembly 130 comprises a clamping group 131 and a connecting block 132, the clamping group 131 is movably disposed on the mounting frame 122, and the connecting block 132 is disposed on an edge of the upper frame 210. The clamping group 131 can clamp or release the connecting block 132 to fix or release the upper tool 200. After the upper part tool 200 is installed on the installation frame 122, the connecting block 132 can correspond to the clamping group 131, and the clamping group 131 is operated, so that the clamping group 131 can clamp the connecting block 132, and the upper part tool 200 is fixed.
Optionally, the clamping set 131 comprises a corner seat 1311, a clamping handle 1312 and a U-shaped ring 1313, the corner seat 1311 is disposed on the mounting frame 122, the clamping handle 1312 is rotatably disposed on the corner seat 1311, the clamping handle 1312 can be connected with the U-shaped ring 1313, and the clamping handle 1312 can drive the U-shaped ring 1313 to ascend or descend.
When the clamping handle 1312 ascends relative to the corner seat 1311, the clamping handle 1312 can drive the U-shaped ring 1313 to ascend, so that the U-shaped ring 1313 is located above the connecting block 132. When the position of the upper tool 200 needs to be fixed, the clamping handle 1312 moves downwards and drives the U-shaped ring 1313 to descend, and at this time, the U-shaped ring 1313 can be pressed on the top of the connecting block 132, so that the connecting block 132 is fixed, and further the upper tool 200 is fixed.
It should be noted that when the upper tool 200 is mounted to the mounting frame 122, the end of the connecting block 132 is inserted into the U-shaped ring 1313, and at this time, a certain distance is left between the top of the U-shaped ring 1313 and the surface of the connecting block 132, and the clamping handle 1312 is operated so that the U-shaped ring 1313 abuts against the surface of the connecting block 132. Optionally, the top of junction block 132 has a groove 1321, and U-shaped ring 1313 can be snapped into groove 1321 to prevent U-shaped ring 1313 from running along junction block 132.
Referring to fig. 1 to 11, in the workpiece feeding turntable system 10 of the present invention, after the workpiece feeding tool 200 is mounted on the corresponding mounting frame 122, the first positioning assembly 123 and the second positioning assembly 250 cooperate with each other to realize XY-directional positioning of the workpiece feeding tool 200. The clamping assembly 130 clamps the upper tool 200 at two sides of the upper tool 200, so as to realize the Z-direction positioning of the upper tool 200. In this manner, the entire upper tool 200 is fixed.
Optionally, the bottom of the upper frame 210 has a forklift sleeve 260. When the vehicle type needs to be switched, the forklift takes the workpiece loading tool 200 off the turntable frame 120, and then replaces the workpiece loading tools 200 of other vehicle types.
Referring to fig. 2, in an embodiment, the turntable structure 100 further includes a plurality of sensing members 140, the plurality of sensing members 140 are disposed at intervals on the mounting frame 122, and the plurality of sensing members 140 are used for detecting whether the upper tool 200 is mounted in place. The sensing parts 140 can detect the distance between the corresponding parts and the upper frame 210, and then judge whether the upper tool 200 is installed in place, so that the upper tool 200 can be conveniently butted with a robot.
Normally, after the upper tool 200 is mounted on the mounting frame 122, the sensing component 140 can detect that the distance between the sensing component and the corresponding position is a preset value. Once the distance detected by the sensing part 140 is smaller or larger than the preset value, the sensing part 140 gives an alarm prompt. After the sensing element detects that the upper part tooling 200 is installed in place, the sensing element can be rapidly butted with the robot, so that the robot can conveniently grab the part 40.
Referring to fig. 1 to 11, the part loading turntable system 10 of the present invention can perform a part picking operation on an installation position corresponding to the installation position while installing an internal part, the part loading of an operator is separated from the part picking of a robot, and the two parts are not in the same station, so that the operator can conveniently load the part, and the risk of man-machine interaction is eliminated, that is, the operator places the part 40 in a part loading tool 200 corresponding to an unproductive vehicle model when the robot picks the part 40. Therefore, the separation of man-machine intersection is realized, the switching production of a plurality of vehicle types is realized, meanwhile, the spare production of a forklift is not needed, and the production pressure and the pressure for switching the plurality of vehicle types are reduced.
This piece revolving stage system 10 of going up adopts the production mode of revolving stage, and one side production, another side piece of going up can go on simultaneously, need not to occupy the station beat when operating personnel goes up the piece, improves production efficiency. Moreover, the production mode of the rotary table structure 100 is adopted, the switching of a plurality of vehicle types is realized, and the production beat of the station is promoted. Meanwhile, the part loading tool 200 can accurately position the part 40 and place a plurality of parts at one time without frequently rotating the turntable frame 120.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (12)

1. A workpiece loading turret system, comprising:
the turntable structure comprises a mounting assembly and a turntable frame, wherein the turntable frame is rotatably mounted on the mounting assembly and is provided with an even number of mounting parts which are oppositely arranged; and
the mounting part is provided with a plurality of mounting parts;
two opposite settings the installation position corresponds go up the same spare part of work piece frock installation, the revolving stage frame drives when going up the work piece frock and rotating, make two opposite the installation position corresponds go up one side and pack into spare part and symmetry side and take out in the work piece frock spare part.
2. The workpiece loading turntable system of claim 1, wherein the turntable frame comprises a support frame and an even number of mounting frames, the even number of mounting frames are mounted on the peripheral side of the support frame, each mounting frame corresponds to one of the mounting locations, the mounting frame is mounted with a workpiece loading tool, and the mounting assembly is in transmission connection with the support frame.
3. The workpiece feeding turntable system according to claim 2, wherein the workpiece feeding tool comprises a workpiece feeding frame, a plurality of columns and a plurality of workpiece feeding assemblies, the plurality of columns are arranged on the workpiece feeding frame at intervals and extend upwards, the workpiece feeding assemblies are arranged on the columns, and the plurality of workpiece feeding assemblies are used for clamping the parts.
4. The workpiece loading turret system of claim 3, wherein the workpiece loading assembly includes a support base and a plurality of fingers, the support base being disposed along a height of the column, the plurality of fingers being spaced along the height of the support base, each of the fingers being rotatably mounted to the support base and being capable of engaging an engagement surface of a component.
5. The workpiece loading turntable system according to claim 4, wherein the workpiece loading assembly further comprises a plurality of connecting pieces, the shifting piece is arranged in a V shape, the bottom of the shifting piece is rotatably arranged on the supporting seat, one end of the shifting piece in the V shape abuts against the component, the other end of the shifting piece in the V shape is connected with the connecting piece, and the connecting piece is connected with the adjacent shifting piece.
6. The piece loading turntable system of claim 4, wherein the end of the paddle remote from the support base has a retaining bayonet that can engage a bottom profile and an edge of the component.
7. The workpiece feeding turntable system according to claim 4, wherein the workpiece feeding assembly further comprises an elastic member, the elastic member is disposed at a joint of the pick and the support seat and elastically connects the pick and the support seat, the pick is folded on the support seat by an elastic force of the elastic member, and a predetermined distance exists between one end of the pick, which is far away from the support seat, and the support seat.
8. The upper turret system of claim 3 wherein the upper assembly further includes a plurality of guide posts spaced along the shape of the component on the upper frame, the guide posts abutting an edge of the component for guiding and positioning the installation of the component.
9. The workpiece feeding turntable system of any one of claims 3 to 8, wherein the mounting frame has a first positioning component, the bottom of the workpiece feeding tool has a second positioning component, and the first positioning component is in positioning connection with the second positioning component when the workpiece feeding tool is mounted on the mounting frame.
10. The workpiece loading turntable system according to claim 9, wherein the first positioning assembly comprises a plurality of first positioning members and a plurality of second positioning members, the plurality of first positioning members and the plurality of second positioning members are symmetrically arranged on the top of the mounting frame at intervals, the second positioning assembly comprises a plurality of third positioning members and a plurality of fourth positioning members, the plurality of third positioning members and the plurality of fourth positioning members are symmetrically arranged on the bottom of the workpiece loading frame at intervals, the first positioning members are connected with the third positioning members in a matching manner, and the second positioning members are connected with the fourth positioning members in a matching manner.
11. The workpiece feeding turntable system according to any one of claims 2 to 8, wherein the turntable structure comprises a plurality of clamping assemblies, each two clamping assemblies are symmetrically arranged on the mounting frame, and the two clamping assemblies are used for clamping the workpiece feeding tool.
12. The workpiece feeding turntable system of any one of claims 2 to 8, wherein the turntable structure further comprises a plurality of sensing members, the plurality of sensing members being arranged at intervals on the mounting frame, the plurality of sensing members being configured to detect whether the workpiece feeding device is mounted in place.
CN202222017431.1U 2022-08-02 2022-08-02 Feeding turntable system Active CN218396673U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222017431.1U CN218396673U (en) 2022-08-02 2022-08-02 Feeding turntable system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222017431.1U CN218396673U (en) 2022-08-02 2022-08-02 Feeding turntable system

Publications (1)

Publication Number Publication Date
CN218396673U true CN218396673U (en) 2023-01-31

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Family Applications (1)

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Country Link
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