CN218394834U

CN218394834U - Battery shunting mechanism for battery grading machine

Info

Publication number: CN218394834U
Application number: CN202222905678.7U
Authority: CN
Inventors: 祝荣昌; 张劲波; 刘军; 王雅锋
Original assignee: Shenzhen Jingming Technology Co ltd
Current assignee: Shenzhen Jingming Technology Co ltd
Priority date: 2022-11-01
Filing date: 2022-11-01
Publication date: 2023-01-31
Anticipated expiration: 2032-11-01

Abstract

The application discloses battery reposition of redundant personnel mechanism for battery stepping machine, including reposition of redundant personnel manipulator and a plurality of slide, reposition of redundant personnel manipulator and slide are installed respectively on the board of battery stepping machine, the reposition of redundant personnel manipulator is used for respectively toward carry the battery on the slide, the one end of slide with the reposition of redundant personnel manipulator links to each other, the slide is kept away from the one end tip of reposition of redundant personnel manipulator is equipped with stop mechanism, stop mechanism is used for blockking that the battery falls out the slide, the slide top is equipped with the closure mechanism, closure mechanism can respectively with the slide meets, closure mechanism is used for cutting off battery circulation in the slide. This application can realize a plurality of batteries and adorn box together through the cooperation of stop gear and cut-off mechanism to reduce the operating pressure who adorns box mechanism, reduce the trouble, even use artifical dress box also can reach, improved machining efficiency.

Description

Battery shunting mechanism for battery grading machine

Technical Field

The application belongs to the technical field of automatic processing equipment, and more specifically relates to a battery shunting mechanism for a battery stepper.

Background

The battery stepper is a device for performing the storage and management of battery grading according to different parameter data, for example: grading according to the K value data of the battery; the battery shunting mechanism on the existing battery grading machine is generally not provided with a blocking mechanism and a flow stopping mechanism, the batteries are boxed after grading is finished, and the batteries are boxed one by one, for some manual boxing equipment, an operator is busy at all, the processing is often suspended for a moment, and the processing efficiency is very low; for some devices with a box packing mechanism, although the box packing mechanism can be synchronous with the shunting mechanism, the action of box packing is inevitably more than shunting, so that the working speed of the box packing mechanism is inevitably very high, the working frequency is very high, the box packing mechanism is easy to break down, and the processing efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem that exists among the above-mentioned prior art, this application provides a battery reposition of redundant personnel mechanism for battery stepping machine, and battery stepping machine includes the board, battery reposition of redundant personnel mechanism is including reposition of redundant personnel manipulator and a plurality of slide, reposition of redundant personnel manipulator and slide respectively with the board is connected, the reposition of redundant personnel manipulator is used for respectively toward carry the battery on the slide, the one end of slide with the reposition of redundant personnel manipulator links to each other, the slide is kept away from the one end tip of reposition of redundant personnel manipulator is equipped with and blocks mechanism, block mechanism is used for blockking that the battery falls out the slide, the slide top is equipped with closure mechanism, closure mechanism can respectively with the slide meets, closure mechanism is used for cutting off battery circulation in the slide.

As a further improvement of this application, the reposition of redundant personnel manipulator includes the manipulator mounting bracket, be equipped with the stepping slip module on the manipulator mounting bracket, it is equipped with to snatch the mounting bracket to slide on the stepping slip module, the stepping slip module can drive it is in back and forth movement between all slides to snatch the mounting bracket, it is provided with on the mounting bracket and snatchs the lift cylinder to snatch, the output that snatchs the lift cylinder is equipped with the centre gripping mounting panel, be equipped with a plurality of centre gripping cylinders on the centre gripping mounting panel.

As a further improvement of the application, the number of the clamping cylinders is 10.

As a further improvement of this application, be equipped with sliding guide on the manipulator mounting bracket, sliding guide with stepping slip module parallel arrangement, snatch the mounting bracket with sliding guide slidable spacing connection.

As a further improvement of this application, it is equipped with the lift uide bushing on the mounting bracket to snatch, be equipped with the lift guide bar on the centre gripping mounting panel, the one end that the centre gripping mounting panel was kept away from to the lift guide bar is passed the lift uide bushing, the lift guide bar with lift uide bushing sliding connection.

As a further improvement of this application, the slide includes drive belt and inclined plane runner, the drive belt sets up the below of manipulator mounting bracket, the one end of inclined plane runner with the drive belt links to each other, stop gear sets up the inclined plane runner is kept away from the one end of drive belt, the mechanism that dams sets up the top of inclined plane runner.

As a further improvement of this application, the drive belt includes drive belt mounting bracket and pay-off area, the rotation band mounting bracket with the board is connected, be equipped with the action wheel on the drive belt mounting bracket and follow the driving wheel, the pay-off area is established respectively the action wheel is established with from the driving wheel on, be equipped with driving motor on the drive belt mounting bracket, driving motor's output with the action wheel is connected.

As a further improvement of the application, a separating frame is arranged on the driving belt mounting frame, the separating frame is arranged above the feeding belt, and the separating frame is used for separating the feeding belt into n blocks with the same size, wherein n is a positive integer greater than or equal to 2.

As a further improvement of this application, stop mechanism includes a plurality of cylinders that stop, stop the cylinder quantity with the quantity of inclined plane runner is the same, stop the cylinder the output with correspond the inclined plane runner is connected, every it all is equipped with on the cylinder and blocks the piece to stop, block the piece can with the terminal surface of inclined plane runner meets.

As a further improvement of this application, the mechanism of damming includes the mounting bracket that dams, the mounting bracket that dams with the inclined plane runner is connected, be equipped with a plurality of cylinders that dams on the mounting bracket that dams, every the output of the cylinder that dams all is equipped with the dog that dams, the quantity of the cylinder that dams with the quantity of inclined plane runner is the same, the cylinder that dams can drive the dog that dams with correspond the inclined plane runner meets.

Compared with the prior art, the beneficial effects of this application are:

the gliding end that this application passed through sets up stop gear, sets up the mechanism that dams in gliding top simultaneously, can realize that a plurality of batteries emit the slide together to realize a plurality of batteries and adorn the box together, thereby reduce the operating pressure of dress box mechanism, reduce the trouble, even use the manual work dress box also can reach, improved machining efficiency. Specifically, the battery snatchs and places appointed slide through the reposition of redundant personnel manipulator on, the battery can roll to the one end that is provided with blocking mechanism in the slide, when the battery quantity of the blocking mechanism top in a certain slide reaches predetermined quantity, control earlier the work of arrestment mechanism, cut off this slide, make the battery in this slide can not flow in the blocking mechanism top again, it opens to control blocking mechanism again, emit the battery in the slide and pack the case, the battery is emitted the back, it resets to control blocking mechanism again, control at last the arrestment mechanism and reset back to the slide top, then subsequent battery can continue to flow in on the blocking mechanism.

Drawings

In order to illustrate the present application or prior art more clearly, a brief description of the drawings needed for the description of the embodiments or prior art will be given below, it being clear that the drawings in the following description are some embodiments of the present application and that other drawings can be derived from them by a person skilled in the art without inventive effort.

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

FIG. 2 is a schematic structural diagram of a shunt robot in an embodiment of the present application;

FIG. 3 is a schematic diagram of a belt structure in an embodiment of the present application.

Detailed Description

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the description is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "including" and "having," and any variations thereof, in the description and claims of this application and the description of the above figures are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and claims of this application or in the foregoing drawings are used for distinguishing between different objects and not for describing a particular sequential order.

Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

As shown in fig. 1 to 3, a battery shunting mechanism for a battery stepper is mounted on a machine platform 1 of the battery stepper, and is used for shunting batteries in different gears according to a preset shunting program. The battery shunting mechanism comprises a shunting manipulator 2 and a plurality of slideways 3, the number of the slideways 3 is determined according to a shunting program preset by the battery grading machine, in the embodiment, the number of the slideways 3 is 6, namely, the battery grading machine divides the battery into 6 different gears; reposition of redundant personnel manipulator 2 and slide 3 are installed respectively on board 1 of battery stepping machine, reposition of redundant personnel manipulator 2 is used for snatching the battery from other mechanisms of battery stepping machine and carries on corresponding slide 3, the one end of slide 3 links to each other with reposition of redundant personnel manipulator 2, the one end tip that reposition of redundant personnel manipulator 2 was kept away from to slide 3 is provided with barrier mechanism 4, barrier mechanism 4 is used for blockking that the battery falls out slide 3, the top of slide 3 is equipped with damming mechanism 5, damming mechanism 5 can meet with slide 3 respectively, damming mechanism 5 is used for cutting off the battery circulation in the slide 3. This battery reposition of redundant personnel mechanism during operation, under the normal conditions, the end of each slide 3 is plugged up to stop gear 4, the battery after stepping snatchs and places appointed slide 3 through reposition of redundant personnel manipulator 2, the battery can roll to the one end that is provided with stop gear 4 in slide 3, when the battery quantity of stop gear 4 top in a certain slide 3 reaches predetermined quantity, control earlier and cut off 5 work of mechanism, cut off this slide 3, make the battery in this slide 3 can not flow into stop gear 4 top again, control stop gear 4 again and open, emit the battery in slide 3 and pack the case, the back is emitted to the battery, it resets to control stop gear 4 again, control stop gear 5 at last and reset to plug up the end of slide 3, then subsequent battery can continue to flow into on stop gear 4. This battery reposition of redundant personnel mechanism can realize a plurality of batteries and emit slide 3 together through the cooperation of stop gear 4 and cut-off mechanism 5 to realize once boxing a plurality of batteries, reduce battery stepping machine dress box operating pressure of mechanism, reduce the trouble, even use the manual work dress box also can reach, improved machining efficiency.

The shunting manipulator 2 comprises a manipulator mounting frame 21, the manipulator mounting frame 21 is erected above the slideway 3, the manipulator mounting frame 21 is fixedly mounted on the machine table 1 of the battery grading machine, a battery shunting feeding position is arranged on one side, close to the slideway 3, of the machine table 1 of the battery grading machine, and the feeding position needs to be arranged below the manipulator mounting frame 21; the manipulator mounting frame 21 is provided with a stepping sliding module 22, the stepping sliding module 22 is provided with a grabbing mounting frame 23 in a sliding manner, and the stepping sliding module 22 can drive the grabbing mounting frame 23 to move back and forth between all the slideways 3 and a material loading position, so that grabbed batteries are respectively placed on the corresponding slideways 3; the grabbing mounting frame 23 is provided with a grabbing lifting cylinder 24, the output end of the grabbing lifting cylinder 24 is provided with a clamping mounting plate 25, and 10 clamping cylinders 26 are arranged on the clamping mounting plate 25 in an array mode. During work, the stepping sliding module 22 drives the grabbing mounting frame 23 to move above a loading position, then controls the grabbing lifting cylinder 24 to work, drives the clamping mounting plate 25 and the clamping cylinder 26 to descend to a preset position, and then controls the clamping cylinder 26 to work to grab the battery from the loading position; the grabbing lifting cylinder 24 is controlled to reset, then the stepping sliding module 22 is controlled to work, and the grabbing mounting frames 23 are driven to move to the upper side of each slide way 3; when the grabbing mounting frame 23 reaches the position above a certain slide way 3, controlling the grabbing lifting cylinder 24 and the corresponding clamping cylinders 26 to work, placing the grabbed battery on the corresponding slide way 3 until the batteries are respectively placed on the corresponding slide ways 3 by the 10 clamping cylinders 26, and finishing a round of batteries; and repeating the process to realize continuous battery shunting.

In order to perform limit guiding on the movement stroke and direction of the grabbing mounting frame 23, a sliding guide rail 27 is arranged on the manipulator mounting frame 21, the sliding guide rail 27 is arranged in parallel with the stepping sliding module 22, and the grabbing mounting frame 23 is connected with the sliding guide rail 27 in a sliding limit manner; during operation, the installation frame 23 motion is snatched in the drive of stepping slip module 22, snatchs that installation frame 23 receives sliding guide 27 and stepping slip module 22's spacing simultaneously, ensures that the direction of motion who snatchs installation frame 23 is accurate, improves control accuracy.

In order to limit and guide the movement stroke and direction of the clamping mounting plate 25, a lifting guide sleeve 28 is arranged on the grabbing mounting frame 23, a lifting guide rod 29 is arranged on the clamping mounting plate 25, one end, far away from the clamping mounting plate 25, of the lifting guide rod 29 penetrates through the lifting guide sleeve 28, and the lifting guide rod 29 is connected with the lifting guide sleeve 28 in a sliding mode. When the grabbing lifting cylinder 24 works, the clamping mounting plate 25 drives the lifting guide rod 29 to slide in the lifting guide sleeve 28; through the cooperation of lift guide bar 29 and lift uide bushing 28, carry out spacing to the motion stroke of centre gripping mounting panel 25, prevent to beat the circumstances of off normal and take place, improve the precision of control.

The slideway 3 comprises a transmission belt and an inclined surface runner 31, the transmission belt is a power device, the inclined surface runner 31 is obliquely arranged, so that the battery can automatically slide downwards under the action of gravity, and the transmission belt is arranged below the manipulator mounting rack 21. The drive belt includes drive belt mounting bracket 32 and pay-off area 33, and drive belt mounting bracket 32 is equipped with action wheel 34 and follow driving wheel 35 with the 1 fixed mounting of the board that the battery branch is promptly, and pay-off area 33 overlaps respectively and establishes on action wheel 34 and follow driving wheel 35, and the one end of pay-off area 33 links to each other with inclined plane slide 3, is equipped with driving motor 36 on the drive belt mounting bracket 32, and driving motor 36's output is connected with action wheel 34. When the device works, the driving wheel 34 is driven to rotate by the driving motor 36, and the feeding belt 33 is further driven to move; after the reposition of redundant personnel manipulator 2 placed the battery to the pay-off area 33, can carry the battery on the inclined plane slide 3 through the pay-off area 33, realize the circulation of battery. In this example, the drive motor 36 and the drive pulley 34 are driven by a drive belt, but in other embodiments, the drive motor 36 may be mounted directly with the drive pulley 34.

In this embodiment, the number of the feeding belts 33 is only one, the number of the inclined surface runners 31 is 6, the separating frame 37 is mounted on the belt mounting frame 32, the separating frame 37 is erected above the feeding belts 33 to divide the feeding belts 33 into 6 pieces on average, and each feeding belt 33 is correspondingly connected with one inclined surface runner 31; in other embodiments, the feed belts 33 may be the same number as the number of the ramp runners 31; in addition, the number of the divided blocks of the feeding belt 33 and the number of the inclined surface runners 31 may be other numbers according to the gear position of the gear, as long as each inclined surface runner 31 can be connected with the feeding belt 33.

The blocking mechanism 4 is arranged at one end of the inclined surface flow channel 31 far away from the feeding belt 33, the blocking mechanism 4 comprises blocking cylinders 41, the number of the blocking cylinders 41 is the same as that of the inclined surface flow channel 31, the tail end of each inclined surface flow channel 31 is provided with 1 blocking cylinder 41, the output end of each blocking cylinder 41 is fixedly mounted with the inclined surface flow channel 31 through screws, each blocking cylinder 41 is provided with a blocking block 42, the shape of each blocking block 42 is matched with the cross section of the inclined surface flow channel 31, and each blocking block 42 can be inserted into the tail end of the corresponding inclined surface flow channel 31. Normally, the blocking block 42 is inserted into the end of the corresponding inclined runner 31, thereby blocking the corresponding inclined runner 31; when the number of the batteries on the stop block 42 reaches a preset number, the cut-off mechanism 5 is controlled to work to cut off the inclined surface runner 31, and then the stop cylinder 41 is controlled to work, so that the stop block 42 is pulled out of the inclined surface slideway 3, and the batteries can flow out of the inclined surface runner 31 under the action of gravity. In this example, when 10 batteries are located above the stopper 42, the shut-off mechanism 5 and the stopper mechanism 4 are operated once, that is, 10 batteries are discharged out of the inclined chute 3 at a time to be loaded. In other embodiments, any number of batteries may be discharged out of the ramp 3 at once.

The mechanism 5 that dams sets up in the top of inclined plane runner 31, and the mechanism 5 that dams includes the installation frame 51 that dams, and the installation frame 51 that dams is connected with inclined plane runner 31, and the installation frame 51 that dams is last to be equipped with a plurality of cylinders 52 that dams, and every output that dams cylinder 52 all is equipped with the dog 53 that dams, and the quantity of the cylinder 52 that dams is the same with the quantity of inclined plane runner 31, and the cylinder 52 that dams can drive the dog 53 that dams and the inclined plane runner 31 that corresponds meets. When the number of the batteries on one of the blocking blocks 42 reaches 10, the corresponding cut-off cylinder 52 is controlled to work, and the cut-off block 53 is driven to be inserted into the corresponding inclined surface flow passage 31, so that the inclined surface flow passage 31 is blocked by the cut-off block 53; then, the blocking cylinder 41 is controlled to work to discharge the battery on the blocking block 42 out of the inclined flow passage 31.

The working principle is as follows:

when the battery shunting mechanism works, firstly, the stepping sliding module 22 is controlled to work, and the grabbing mounting frame 23, the clamping mounting plate 25 and the clamping cylinder 26 are driven to move to the position above the charging position of battery shunting of the battery stepping machine; then, the grabbing lifting cylinder 24 and the clamping cylinder 26 are controlled to work, and the clamping cylinder 26 is driven to grab the battery from the material loading position; and controlling the work of the stepping sliding module 22, driving the grabbing mounting frame 23 to slide on the stepping sliding module 22, driving the clamping cylinder 26 and the battery to move to the upper part of the corresponding slide way 3, controlling the grabbing lifting cylinder 24 and the clamping cylinder 26 to work, and placing the battery on the material conveying belt 33 by the clamping cylinder 26. Then the feeding belt 33 is controlled to work, the batteries are conveyed to the corresponding inclined plane slideway 3, and the batteries can automatically roll down to the stop block 42; when the number of the batteries on one of the blocking blocks 42 reaches 10, the corresponding intercepting cylinder 52 is controlled to work, and the intercepting stop block 53 is driven to cut off the corresponding inclined plane slideway 3; and controlling the blocking cylinder 41 to work, so that the blocking block 42 is pulled away from the inclined plane slideway 3, the batteries can flow out of the inclined plane runner 31 under the action of gravity, and then boxing the batteries, thereby realizing boxing the batteries after grading and boxing 10 batteries at one time.

It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention and do not limit the scope of the invention. This application is capable of embodiments in many different forms and is provided for the purpose of providing a more thorough understanding of the present disclosure. Although the present application has been described in detail with reference to the foregoing embodiments, it will be apparent to one skilled in the art that the present application may be practiced without modification or with equivalents of some of the features described in the foregoing embodiments. All equivalent structures made by using the contents of the specification and the drawings of the present application are directly or indirectly applied to other related technical fields, and all the equivalent structures are within the protection scope of the present application.

Claims

1. The utility model provides a battery reposition of redundant personnel mechanism for battery stepping machine, battery stepping machine include board, its characterized in that: the battery shunting mechanism is including reposition of redundant personnel manipulator and a plurality of slide, reposition of redundant personnel manipulator and slide respectively with the board is connected, the reposition of redundant personnel manipulator is used for respectively toward carry the battery on the slide, the one end of slide with the reposition of redundant personnel manipulator links to each other, the slide is kept away from the one end tip of reposition of redundant personnel manipulator is equipped with barrier mechanism, barrier mechanism is used for blockking that the battery falls out the slide, the slide top is equipped with the closure mechanism, closure mechanism can respectively with the slide meets, closure mechanism is used for cutting off battery circulation in the slide.

2. The battery shunting mechanism for a battery stepper of claim 1, wherein: the reposition of redundant personnel manipulator includes the manipulator mounting bracket, be equipped with the stepping slip module on the manipulator mounting bracket, it snatchs the mounting bracket to slide to be equipped with on the stepping slip module, the stepping slip module can drive it snatchs the back and forth movement of mounting bracket between all slides to snatch to be provided with on the mounting bracket and snatch the lift cylinder, the output of snatching the lift cylinder is equipped with the centre gripping mounting panel, be equipped with a plurality of centre gripping cylinders on the centre gripping mounting panel.

3. The battery shunting mechanism for a battery stepper as defined in claim 2, wherein: the number of the clamping cylinders is 10.

4. The battery shunting mechanism for a battery stepper of claim 2, wherein: the manipulator mounting bracket is provided with a sliding guide rail, the sliding guide rail is arranged in parallel with the stepping sliding module, and the grabbing mounting bracket is connected with the sliding guide rail in a sliding limiting manner.

5. The battery shunting mechanism for a battery stepper as defined in claim 2, wherein: snatch and be equipped with the lift uide bushing on the mounting bracket, be equipped with the lift guide bar on the centre gripping mounting panel, the one end that the centre gripping mounting panel was kept away from to the lift guide bar passes the lift uide bushing, the lift guide bar with lift uide bushing sliding connection.

6. The battery racking mechanism for a battery stepper according to any of claims 2-5, wherein: the slide includes drive belt and inclined plane runner, the drive belt sets up the below of manipulator mounting bracket, the one end of inclined plane runner with the drive belt links to each other, it is in to block the mechanism setting the inclined plane runner is kept away from the one end of drive belt, the mechanism that dams sets up the top of inclined plane runner.

7. The battery shunting mechanism for a battery stepper of claim 6, wherein: the drive belt includes drive belt mounting bracket and pay-off area, the drive belt mounting bracket with the board is connected, be equipped with the action wheel on the drive belt mounting bracket and follow the driving wheel, the pay-off area is established respectively the action wheel with follow the driving wheel on, be equipped with driving motor on the drive belt mounting bracket, driving motor's output with the action wheel is connected.

8. The battery shunting mechanism for a battery stepper of claim 7, wherein: the conveying belt mounting frame is provided with a separating frame, the separating frame is arranged above the conveying belt and used for separating the conveying belt into n blocks with the same size, wherein n is a positive integer greater than or equal to 2.

9. The battery shunting mechanism for a battery stepper of claim 6, wherein: the stopping mechanism comprises a plurality of stopping cylinders, the number of the stopping cylinders is the same as that of the inclined surface flow channels, the output ends of the stopping cylinders are connected with the corresponding inclined surface flow channels, each stopping cylinder is provided with a stopping block, and the stopping blocks can be connected with the end surfaces of the inclined surface flow channels.

10. The battery shunting mechanism for a battery stepper as defined in claim 6, wherein: the mechanism of damming includes the mounting bracket that dams, the mounting bracket that dams with the inclined plane runner is connected, be equipped with a plurality of cylinders that dams on the mounting bracket that dams, every the output of the cylinder that dams all is equipped with the dog that dams, the quantity of the cylinder that dams with the quantity of inclined plane runner is the same, the cylinder that dams can drive the dog that dams with correspond the inclined plane runner meets.