CN218394806U

CN218394806U - Temperature controller sorting machine

Info

Publication number: CN218394806U
Application number: CN202222856752.0U
Authority: CN
Inventors: 蒋维鸿; 肖媚
Original assignee: Aolangde Technology Foshan Co ltd
Current assignee: Aolangde Technology Foshan Co ltd
Priority date: 2022-10-27
Filing date: 2022-10-27
Publication date: 2023-01-31
Anticipated expiration: 2032-10-27

Abstract

The utility model discloses a temperature controller sorting machine, which comprises a feeding mechanism and a heating mechanism, wherein the heating mechanism is provided with a heating plate and a heating tube, when a feeding belt of the feeding mechanism conveys a temperature controller in a material guide channel formed by assembling a cover plate and a heating seat in the heating plate, the heating tube conveys a heat-conducting medium into a heat-conducting hole of the heating seat to heat the temperature controller in the material guide channel; when the temperature controller preheated on the preheating station is conveyed to the low action material conveying station by the feeding belt, the temperature controller which is detected to be heated and disconnected by the low action detection mechanism is fed back to the low action material conveying mechanism for blanking, the temperature controller which keeps the contact connection is reheated and conveyed to the high action detection station, the temperature controller which detects to keep the contact connection is fed back to the high action blanking mechanism for blanking, and the temperature controller which is disconnected by the contact is conveyed to the qualified blanking station for blanking. So as to realize the sorting work with uniform heating and high heating precision.

Description

Temperature controller sorting machine

Technical Field

The application relates to sorting equipment technical field especially relates to a temperature controller sorter.

Background

The types of the temperature controllers include various types, wherein the snap-action temperature controller is a bimetallic strip temperature controller with a shell, and the snap-action temperature controller generates physical changes in a switch of the snap-action temperature controller according to the temperature change of the environment, so as to generate an effect, such as a series of automatic control actions of conducting or disconnecting actions of contacts of the snap-action temperature controller. The kick type temperature controller is applied to various electric heating products, such as industrial electric appliances, motors, household electric appliances and the like, and is used for temperature regulation, temperature control, overheating protection and the like of the electric heating products. In the production process of the snap-action thermostat, a production processing step of temperature detection and sorting is involved, and generally, the temperature sorting is carried out on the self-heating change action of the snap-action thermostat through temperature sorting equipment, so that the snap-action thermostat at a proper temperature stage is picked out.

The conventional temperature sorting equipment is provided with a plurality of heat drying ovens for heating and sorting the snap-action temperature controllers, a single-channel chain is arranged corresponding to the drying ovens, and a jig for placing the temperature controllers is arranged on the chain, so that the snap-action temperature controllers are conveyed to each station through the chain and the jig for heating and sorting; the feeding work of the snap-action temperature controllers of the existing temperature sorting equipment is finished manually, and clamping tools such as pliers and the like are used manually to clamp and place the snap-action temperature controllers on stations to be heated and sorted.

However, in the process of implementing the prior art solution, the applicant finds that the above technology has at least the following technical problems: when the conventional temperature sorting equipment is used for heating and sorting the snap-action temperature controllers by arranging a plurality of drying ovens, the heating uniformity and the heating precision of the snap-action temperature controllers on the same station are low due to the fact that the heating heat of the drying ovens is difficult to control, the heating uniformity of the drying ovens is about +/-1 ℃, the combustion amount of the drying ovens is large, the energy consumption is high, the environment-friendly and energy-saving requirements are not met, and the heating precision of the temperature controllers can be influenced due to the heating obstruction of the jig through the feeding mode of chains and the feeding mode of the jig; in addition, the feeding efficiency of feeding the temperature controller through manual work is lower, and mistake proofing material, putting mistake etc. easily appear in manual feeding operation to influence the sorting efficiency and the quality of temperature controller.

SUMMERY OF THE UTILITY MODEL

In view of this, this application embodiment provides a temperature controller sorter, has solved among the prior art temperature sorting equipment and has lower to the heating degree of consistency and the heating precision of temperature controller, and the material loading efficiency is low, and artifical material loading misoperation influences technical problem such as sorting efficiency and the quality of temperature controller.

The embodiment of the application provides a temperature controller sorter, includes:

the feeding mechanism is provided with a feeding belt for conveying the temperature controller;

the heating mechanism is provided with a heating plate and a heating tube, the heating plate comprises a cover plate and a heating seat, the cover plate and the heating seat are respectively provided with a material guide groove, the material guide groove of the cover plate and the material guide groove of the heating seat are assembled to form a material guide channel for circulating the temperature controller, the feeding belt is arranged between the cover plate and the heating seat and corresponds to the material guide channel so as to enable the feeding belt to convey the temperature controller along the direction of the material guide channel, the heating seat is provided with a heat conduction hole, and the heating tube is communicated with the heat conduction hole and conveys a heat conduction medium to the heat conduction hole;

a preheating station for preheating the temperature controller, an action low detection station for detecting the action lower limit of the temperature controller, an action low blanking station for blanking the temperature controller with lower action, an action high detection station for detecting the action upper limit of the temperature controller, an action high blanking station for blanking the temperature controller with higher action and a qualified blanking station for blanking the qualified temperature controller are sequentially formed on the heating seat along the conveying direction of the temperature controller;

the motion low detection station is provided with a motion low detection mechanism, the motion low blanking station is provided with a motion low blanking mechanism, the motion high detection station is provided with a motion high detection mechanism, and the motion high blanking station is provided with a motion high blanking mechanism;

when the preheated temperature controller is conveyed to the low-action blanking station by the conveying belt, the low-action detection mechanism feeds the temperature controller which is detected to be heated at low temperature, namely the contact is disconnected back to the low-action blanking mechanism for blanking; when the temperature controller heated at the low temperature and kept the contact connection is conveyed to the action high detection station, the action high detection mechanism feeds the temperature controller which is still kept the contact connection when the temperature controller is heated at the high temperature back to the action high blanking mechanism for blanking, and the temperature controller heated at the high temperature, namely the contact disconnection is conveyed to the qualified blanking station for blanking.

Furthermore, a stepped groove is formed in one side face of the guide groove formed in the cover plate, and the feeding belt is installed between the stepped groove and the heating seat.

Furthermore, a plurality of discharging openings are formed in the feeding belt along the length direction, at least two guide chutes which are arranged in parallel are arranged on the cover plate and the heating seat, and the discharging openings and the guide chutes are arranged correspondingly.

Furthermore, a preheating station, an action low detection station and an action high detection station which are arranged on the heating seat are respectively and correspondingly provided with the heating tubes for conveying heat-conducting media with different temperatures.

Furthermore, the feeding mechanism is also provided with a feeding motor and a driving wheel, the feeding motor is arranged at the rear end of the heating plate, the driving wheel comprises a driving wheel and a driven wheel, the driving wheel is arranged on an output shaft of the feeding motor, and the driven wheel is arranged at the front end of the heating plate; the feeding belt is arranged on the driving wheel and the driven wheel, and when the feeding motor is started, the feeding motor drives the driving wheel to drive the feeding belt to convey the temperature controller.

Furthermore, a vibrating disc, a discharging mechanism and a feeding mechanism are arranged on the front end side of the heating plate, the discharging mechanism is provided with a linear vibrator and a material guide plate, the material guide plate is arranged on the linear vibrator, and one end of the material guide plate is butted with a discharge port of the vibrating disc;

the front end of the heating plate is fixedly connected with a feeding plate, when the temperature controller in the vibration disc is conveyed to a set position through the material guide plate by the linear vibrator, the temperature controller on the material guide plate is moved to the feeding plate by the feeding mechanism and is conveyed to the preheating station through the feeding belt.

Furthermore, the feeding mechanism comprises a first support plate, a first X-axis cylinder, a first Z-axis cylinder and a first material sucking part, the first support plate is arranged above the material guide plate and above the material feeding plate, the first X-axis cylinder and the first Z-axis cylinder are movably arranged on the first support plate, the first X-axis cylinder is fixedly connected with the first Z-axis cylinder, the first Z-axis cylinder is connected with the first material sucking part, the first X-axis cylinder controls the first Z-axis cylinder and the first material sucking part to move along the X-axis direction, and the first Z-axis cylinder controls the first material sucking part to move along the Z-axis direction;

so that the first Z-axis cylinder controls the first material sucking part to descend to suck the temperature controller on the material guide plate, the first material sucking part ascends and resets after sucking materials, the first X-axis cylinder controls the first Z-axis cylinder and the first material sucking part to horizontally move to the position above the material guide plate, and then the first Z-axis cylinder controls the first material sucking part to descend to place the temperature controller on the material guide plate to complete the feeding action.

Furthermore, the motion low detection mechanism comprises a second support plate, a second Z-axis cylinder and a first detection piece, wherein the second support plate is arranged on one side of the heating plate, the second Z-axis cylinder is arranged on the second support plate, and the first detection piece is connected with the second Z-axis cylinder so that the second Z-axis cylinder controls the first detection piece to move along the Z-axis direction;

the action lower blanking mechanism comprises a third support plate, a second X-axis cylinder, a third Z-axis cylinder and a second material sucking part, and the third support plate is arranged above the heating plate;

the second X-axis cylinder is fixedly arranged on a third supporting plate, the third Z-axis cylinder and the second material sucking part are movably arranged on the third supporting plate, the second material sucking part is connected with the third Z-axis cylinder, the second X-axis cylinder controls the third Z-axis cylinder and the second material sucking part to move along the X-axis direction, and the third Z-axis cylinder controls the second material sucking part to move along the Z-axis direction;

the second Z-axis cylinder controls the first detection piece to descend so as to detect the connection or disconnection of contacts of the temperature controller on the action low detection station, the action low detection mechanism feeds back signals to the third Z-axis cylinder to control the second material suction piece to descend, suck and convey the temperature controller on the action low blanking station, the second material suction piece is lifted and reset after sucking materials, and the second X-axis cylinder controls the second material suction piece to horizontally move to the position above the action low blanking hopper arranged on one side of the heating plate to carry out blanking.

Furthermore, the action height detection mechanism comprises a fourth support plate, a fourth Z-axis cylinder and a second detection piece, the fourth support plate is installed on one side of the heating plate, the fourth Z-axis cylinder is installed on the fourth support plate, and the second detection piece is connected with the fourth Z-axis cylinder so that the fourth Z-axis cylinder controls the second detection piece to move along the Z-axis direction;

the action high blanking mechanism comprises a fifth supporting plate, a third X-axis cylinder, a fifth Z-axis cylinder and a third material sucking part, and the fifth supporting plate is arranged above the heating plate; the third X-axis cylinder is fixedly arranged on the fifth supporting plate, the fifth Z-axis cylinder and the third material sucking part are movably arranged on the fifth supporting plate, the third material sucking part is connected with the fifth Z-axis cylinder, the third X-axis cylinder controls the fifth Z-axis cylinder and the third material sucking part to move along the X-axis direction, and the fifth Z-axis cylinder controls the third material sucking part to move along the Z-axis direction;

the fourth Z-axis cylinder controls the second detection piece to descend so as to detect the contact connection or disconnection of the temperature controller on the action high detection station, the action high detection mechanism feeds back a signal to the fifth Z-axis cylinder to control the third material suction piece to descend, suck and convey to the temperature controller on the action high blanking station, the third material suction piece rises and resets after sucking materials, and the third X-axis cylinder controls the third material suction piece to horizontally move to the position above the action high blanking hopper arranged on one side of the heating plate to carry out blanking.

Further, the device also comprises an assembly cabinet for mounting the feeding mechanism and the heating mechanism.

The temperature controller sorter that provides in the embodiment of this application has following technological effect or advantage at least:

1. compared with the traditional sorting equipment which adopts a mode of heating and sorting sudden-jump type temperature controllers by arranging a plurality of drying ovens, the heating mechanism of the temperature controller sorting machine in the embodiment of the application is provided with a heating plate and a heating pipe, the heating plate comprises a cover plate and a heating seat, and heat conducting media are conveyed into heat conducting holes by the heating pipe to conduct heat on the heating seat through the heat conducting holes formed in the heating seat; the cover plate is covered on the heating seat, so that a closed heating space is formed between the cover plate and the heating seat, the heating uniformity and the heating precision of the heating plate on the temperature controller are ensured through the interaction relation between the heating plates of the heating tube, the heating uniformity is about +/-0.4 ℃, the heating precision is controlled to be about 0.1 ℃, and 1/10 of energy consumption is approximately saved compared with the heating mode of the conventional oven;

compared with the feeding mode of the conventional chain and jig, the feeding channel of the cover plate and the heating seat can form a feeding channel after being assembled, and the temperature controller is sequentially conveyed to a preheating station, a low-action detection station, a low-action material station, a high-action detection station, a high-action blanking station and a qualified blanking station through the feeding belt in the feeding channel to be more accurately heated and sorted, so that the qualified temperature controller can be sorted with high efficiency and high quality.

2. The feeding belt is provided with the plurality of discharging ports, and when the feeding belt is arranged between the cover plate and the heating seat, the discharging ports of the feeding belt correspond to the guide chutes on the cover plate and the heating seat; therefore, the temperature controller can be put in the guide chute by putting the temperature controller towards the discharge hole, and the temperature controller can be positioned by utilizing the discharge hole of the feeding belt so as to prevent the temperature controller from sliding in the guide chute at will; through set up two at least baffle boxes on apron, heating seat, the single channel chain transport mode in the past relatively has improved the temperature controller conveying efficiency of one time at least, also improves the heating of temperature controller and selects separately efficiently.

3. The vibrating plate, the discharging mechanism and the feeding mechanism are arranged at the front end of the heating plate to replace a traditional manual feeding mode, the discharging mechanism comprises a linear vibrator and a guide plate, when the linear vibrator conveys the temperature controller in the vibrating plate to a set position through the guide plate, the feeding mechanism automatically moves the temperature controller on the guide plate to the feeding plate, then the temperature controller is conveyed to a corresponding station through the feeding belt, automatic feeding of the temperature controller is completed, the feeding efficiency of the temperature controller is improved, and the sorting efficiency of the temperature controller is further improved.

Drawings

FIG. 1 is a perspective view of a feeding mechanism and a heating mechanism of a temperature controller sorting machine installed in an assembly cabinet according to an embodiment of the present application;

FIG. 2 is a perspective view showing an assembly relationship among a vibration plate, a discharging mechanism, a feeding mechanism and a heating mechanism of a temperature controller sorting machine according to an embodiment of the present application;

FIG. 3 is another perspective view of an assembly relationship among the vibrating plate, the discharging mechanism, the feeding mechanism and the heating mechanism of the temperature controller sorting machine in the embodiment of the present application;

FIG. 4 is a perspective view of a feeding mechanism of a temperature controller sorting machine according to an embodiment of the present application;

FIG. 5 is a perspective view showing an assembly relationship among the motion-lowering detecting mechanism, the motion-lowering blanking mechanism, the heating plate, and the motion-lowering hopper of the temperature controller sorting machine according to the embodiment of the present application;

FIG. 6 is a perspective view showing an assembly relationship among the operation height detecting mechanism, the operation height blanking mechanism, the heating plate, the operation height blanking hopper and the qualified blanking hopper of the temperature controller sorting machine in the embodiment of the present application;

FIG. 7 is a perspective view of an assembly relationship between a feeding mechanism and a heating mechanism of a temperature controller sorting machine according to an embodiment of the present application;

FIG. 8 is an enlarged view taken at A in FIG. 7, and a view showing the structure in which the material guiding passage and the feeding belt are installed on the stepped chute after the cover plate is assembled with the heating base;

FIG. 9 is a perspective view of the material guiding groove, the step groove and the feeding belt of the cover plate of the temperature controller sorting machine according to the embodiment of the present application;

FIG. 10 is a perspective view of a material guiding groove of a heating seat of a temperature controller sorting machine according to an embodiment of the present application and an assembly relationship between the material guiding groove and a cover plate;

FIG. 11 is another perspective view of the feeding mechanism and the heating mechanism of the temperature controller sorting machine according to the embodiment of the present application.

In the figure:

10. assembling a cabinet;

20. a feeding mechanism; 201. a feed belt; 2011. a discharging port; 202. a feeding motor; 203. a driving wheel; 2031. a driving wheel; 2032. a driven wheel;

30. a heating mechanism; 301. heating plates; 3011. a cover plate; 30111. a stepped groove; 3012. a heating base; 302. a heat generating tube; 30122. a material guide chute; 30123. a material guide channel; 303. preheating a station; 304. An action low detection station; 305. a low-action material-lowering station; 306. an action height detection station; 307. moving a high blanking station; 308. a qualified blanking station;

40. a vibrating pan; 41. a discharge mechanism; 410. a linear vibrator; 411. a material guide plate; 42. a feeding plate;

50. a feeding mechanism; 501. a first support plate; 502. a first X-axis cylinder; 503. a first Z-axis cylinder; 504. a first suction member; 505. a first X-axis slide rail; 506. a first slider; 507. a second slide; 508. a first Z-axis slide rail;

60. an action low detection mechanism; 601. a second support plate; 602. a second Z-axis cylinder; 603. a first detecting member; 604. a second Z-axis slide rail; 605. a third slide carriage;

70. an action low blanking mechanism; 701. a third support plate; 702. a second X-axis cylinder; 703. a third Z-axis cylinder; 704. a second suction member; 705. a second X-axis slide rail; 706. a fourth slider; 707. a third Z-axis slide rail; 708. a fifth slider;

80. an action height detection mechanism; 801. a fourth support plate; 802. a fourth Z-axis cylinder; 803. a second detecting member; 804. a fourth Z-axis slide rail; 805. a sixth slider;

90. an action high blanking mechanism; 901. a fifth support plate; 902. a third X-axis cylinder; 903. a fifth Z-axis cylinder; 904. a third suction member; 905. a third X-axis slide rail; 906. a seventh slide carriage; 907. a fifth Z-axis slide rail; 908. an eighth slider;

91. a low-motion hopper; 92. the high and low hoppers are moved; 93. qualified discharge hoppers; 94. mounting a cross beam; 95. a supporting seat; 96. a mounting seat; 97. an adjustment mechanism;

a. and (7) a temperature controller.

Detailed Description

For better understanding of the present invention, reference will now be made in detail to the present invention with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 to 11, a temperature controller a sorting machine is provided for heating and sorting qualified products with low and high actions of a temperature controller a, and the temperature controller a sorting machine mainly includes a feeding mechanism 20 and a heating mechanism 30, wherein the feeding mechanism 20 has a feeding belt 201 for conveying the temperature controller a, and the feeding belt 201 is preferably a steel material belt, and may also be a material belt made of other materials, such as a plastic material belt, without limitation.

The heating mechanism 30 has a heating plate 301 and a heating tube 302, the heating plate 301 includes a cover plate 3011 and a heating base 3012, in practical application, the heating base 3012 is fixed on one side of a horizontally arranged mounting beam 94, the mounting beam 94 is supported and fixed by a mounting base 96, the cover plate 3011 and the heating base 3012 have a side face matched with each other, so that the cover plate 3011 can be assembled on the heating base 3012. A material guide slot 30122 is respectively arranged on one side face of the cover plate 3011 and the heating seat 3012, and the material guide slot 30122 is matched with the shape of the temperature controller a. When the cover plate 3011 is assembled on the heating seat 3012, the cover plate 3011 and the material guide slot 30122 on the heating seat 3012 may be spliced relatively to form a material guide channel 30123 for the temperature controller a to flow through. When the cover plate 3011 is assembled on the heating seat 3012, the feeding belt 201 may be disposed in a space left between the cover plate 3011 and the heating seat 3012, and the feeding belt 201 is disposed in the material guiding channel 30123, so that the feeding belt 201 may feed the temperature controller a along the direction of the material guiding channel 30123.

The heating seat 3012 is provided with heat conduction holes inside, the heating tube 302 is provided with a heat conduction medium inside, and the heat conduction medium is a mixture formed by mixing kerosene and freon. The heating tube 302 is communicated with the heat conducting hole pipeline, when the heat conducting medium in the heating tube 302 is sublimated into a gaseous state by solid heat absorption, the gaseous heat conducting medium continuously flows between the heating tube 302 and the heating plate 301, and in the flowing process, the heat of the gaseous heat conducting medium in the heating plate 301 is diffused to the periphery of the outer wall of the heating plate 301, so that the whole heating plate 301 is uniformly heated, and the temperature controller a in the material guide channel 30123 is heated and sorted.

In order to realize the purpose of heating and sorting the temperature controller a in the process of conveying the temperature controller a on the feeding belt 201, a preheating station 303 for preheating the temperature controller a, an action low detection station 304 for detecting the action lower limit of the temperature controller a, an action low blanking station 305 for blanking the temperature controller a with lower action, an action high detection station 306 for detecting the action upper limit of the temperature controller a, an action high blanking station 307 for blanking the temperature controller a with higher action and a qualified blanking station 308 for blanking the qualified temperature controller a are sequentially formed on the heating seat 3012 along the conveying direction of the temperature controller a.

According to the working principle of the temperature controller a, the temperature controller a achieves the purposes of control and protection by switching on or off the contacts of the temperature controller a under different temperature environments. Therefore, the required temperature controller a can be screened out by switching on or off the contact of the heating temperature controller a.

The preheating station 303 is used to preheat the thermostat a, so as to avoid the problem that the thermostat a is damaged by suddenly encountering high temperature.

The action low detection station 304 is provided with an action low detection mechanism 60, and the action low detection mechanism 60 is used for detecting the temperature controller a which is heated to open the contact point when the set lowest temperature is not reached so as to determine the action lower limit of the temperature controller a.

The low-action blanking station 305 is provided with a low-action blanking mechanism 70, when the temperature controller a which is not at the set lowest temperature and is switched off by a thermal contact is conveyed to the low-action blanking station 305 by the feeding belt 201, the low-action detection mechanism 60 feeds back a signal to the PLC control system, then the PLC control system sends an instruction to the low-action blanking mechanism 70 to move the temperature controller a which is heated at low temperature, namely is switched off by the contact, to a corresponding blanking hopper, and the temperature controller a which is heated at low temperature and keeps switched on by the contact is continuously conveyed to the next high-action detection station 306 by the feeding belt 201.

The action high blanking station 307 is provided with an action high detection mechanism 80, and the action high detection mechanism 80 is used for detecting the temperature controller a which is disconnected by the thermal contact when the set highest temperature is reached, so as to determine the action upper limit of the temperature controller a.

The action high blanking station 307 is provided with an action high blanking mechanism 90, when the temperature controller a which is still kept in contact connection when reaching the set highest temperature is conveyed to the action high blanking station 307 by the feeding belt 201, the action high detection mechanism 80 feeds back a signal to the PLC control system, then the PLC control system sends an instruction to the action high blanking mechanism 90 to move the temperature controller a which is still kept in contact connection when being heated at high temperature to the corresponding blanking hopper, and the temperature controller a which is disconnected from the high temperature heating contact is conveyed to the qualified blanking station 308 by the feeding belt 201 and freely falls to the corresponding blanking hopper, so that the qualified temperature controller a is automatically heated and sorted.

The temperature controller a sorting machine provided in the embodiment of the application at least has the following technical effects or advantages:

compared with the conventional sorting equipment which performs heating sorting on the snap-action temperature controller a by arranging a plurality of drying ovens, in the embodiment of the application, the heating mechanism 30 of the sorting machine for the temperature controller a is provided with a heating plate 301 and a heating pipe 302, the heating plate 301 comprises a cover plate 3011 and a heating seat 3012, and the heating pipe 302 conveys heat-conducting media into heat-conducting holes to conduct heat on the heating seat 3012 by arranging the heat-conducting holes in the heating seat 3012; the cover plate 3011 is sealed on the heating seat 3012, so that a closed heating space is formed between the cover plate 3011 and the heating seat 3012, the heating uniformity and the heating precision of the heating plate 301 to the temperature controller a are ensured through the interaction relation between the heating plates 301 and the heating tube 302, the heating uniformity is about +/-0.4 ℃, the heating precision is controlled to be about 0.1 ℃, and 1/10 of energy consumption is approximately saved compared with the heating mode of the conventional oven;

compared with the feeding mode of the prior chain and jig, the cover plate 3011 and the material guide slot 30122 of the heating seat 3012 are assembled to form a material guide channel 30123, and the temperature controller a is sequentially conveyed to the preheating station 303, the low-action detection station 304, the low-action material station 305, the high-action detection station 306, the high-action blanking station 307 and the qualified blanking station 308 in the material guide channel 30123 through the feeding belt 201 to be heated and sorted more accurately, so that the sorting of the qualified temperature controllers a can be completed with high efficiency and high quality.

As shown in fig. 1, in practical use, the feeding mechanism 20 and the heating mechanism 30 are used by being mounted on a mounting cabinet 10, and the mounting cabinet 10 is mounted with electric components and a control circuit such as the PLC control system. The assembly cabinet 10 is further provided with a plurality of cabinet doors to facilitate processing operation of users and protect normal operation of the temperature controller a sorting machine.

As shown in fig. 7 to 10, in order to achieve compact assembly of the cover 3011, the heating seat 3012 and the feeding belt 201, a stepped groove 30111 is further provided on one side of the material guide slot 30122 provided on the cover 3011, when assembling, the feeding belt 201 may be first arranged on the material guide slot 30122 of the heating seat 3012, then the cover 3011 is covered so that the stepped groove 30111 of the cover 3011 can cover the feeding belt 201, and the feeding belt 201 is installed between the stepped groove 30111 and the heating seat 3012, thereby completing compact assembly between the feeding belt 201 and the cover 3011 and the heating seat 3012. Through set up ladder groove 30111 on apron 3011, can realize with pay-off area 201 movable mounting between apron 3011 and heating seat 3012, for the firm transport of temperature controller a and the heating of high homogeneity, precision is selected separately provides the assurance.

In order to ensure that the temperature controller a can be stably and efficiently conveyed in the feeding belt 201 and the material guide channel 30123, a plurality of discharging ports 2011 are formed in the feeding belt 201 along the length direction, the discharging ports 2011 penetrate through two side faces of the feeding belt 201, and at least two material guide grooves 30122 arranged in parallel are formed in the cover plate 3011 and the heating seat 3012.

In this way, by forming the plurality of discharge ports 2011 in the feed belt 201, when the feed belt 201 is installed between the cover plate 3011 and the heating seat 3012, the discharge ports 2011 of the feed belt 201 correspond to the material guide slots 30122 in the cover plate 3011 and the heating seat 3012. Therefore, the temperature controller a can be placed in the material guiding slot 30122 by placing the temperature controller a toward the material discharging port 2011, and the temperature controller a can be positioned by using the material discharging port 2011 of the material feeding belt 201, so as to prevent the temperature controller a from sliding freely in the material guiding slot 30122. At least two material guide slots 30122 are arranged on the cover plate 3011 and the heating seat 3012, compared with the traditional single-channel chain conveying mode, the conveying efficiency of the temperature controller a is at least doubled, and the heating sorting efficiency of the temperature controller a is also improved.

As shown in fig. 7, the preheating station 303, the operation low detection station 304, and the operation high detection station 306 provided on the heating base 3012 are respectively provided with a heating tube 302, and the heating tubes 302 provided on the preheating station 303, the operation low detection station 304, and the operation high detection station 306 can set the temperature of the heat transfer medium according to the use requirement, so as to meet the working requirements of preheating, operation lower limit detection, and operation upper limit detection of the thermostat a.

As shown in fig. 7, the feeding mechanism 20 is further described, and the feeding mechanism 20 further includes a feeding motor 202 and a driving wheel 203, and the driving wheel 203 includes a driving wheel 2031 and a driven wheel 2032. Wherein, install feeding motor 202 in the one end of installation crossbeam 94 and be located the rear end of hot plate 301, install action wheel 2031 on feeding motor 202's output shaft, drive action wheel 2031 in step when feeding motor 202 starts, install the one end of keeping away from feeding motor 202 at installation crossbeam 94 through the mode of the adjustable horizontal displacement of adjustment mechanism 97 from driving wheel 2032, feeding belt 201 assembles on action wheel 2031 and follow driving wheel 2032 to adjust the mesh of adjusting feeding belt 201 rate of tension from the distance of driving wheel 2032 and installation crossbeam 94 through this adjustment mechanism 97.

When the feeding motor 202 is started, the feeding motor 202 drives the driving wheel 2031 to drive the feeding belt 201 to convey the temperature controller a, so as to realize the automatic feeding action of the temperature controller a and further improve the sorting efficiency of the temperature controller a.

As shown in fig. 2 to 4, a vibration plate 40, a discharging mechanism 41, and a loading mechanism 50 are installed at the front end of the heating plate 301 in order to automatically load the thermostat a. The discharging mechanism 41 has a linear vibrator 410 and a material guiding plate 411, the material guiding plate 411 is installed on the linear vibrator 410, at least two material slots are arranged on the material guiding plate 411, one end of the material guiding plate 411 is butted with a material outlet of the vibrating plate 40, so that the vibrating plate 40 vibrates the temperature controller a to the material slot of the material guiding plate 411, and then the temperature controller a on the material slot is vibrated to the lower side of the feeding mechanism 50 by the vibration of the linear vibrator 410.

The front end of the heating plate 301 is fixedly connected with a feeding plate 42, the feeding plate 42 is located below the feeding mechanism 50, at least two material troughs communicated with the material guide channel 30122 are arranged on the feeding plate 42, and the feeding belt 201 is arranged on the feeding plate 42. When the linear vibrator 410 conveys the thermostat a in the vibrating tray 40 to a set position through the material guide plate 411, the feeding mechanism 50 moves the thermostat a on the material guide plate 411 to a trough of the feeding plate 42, which is communicated with the material guide slot 30122, and then conveys the thermostat a to the preheating station 303 through the feeding belt 201 for preheating. Thereby realizing the automatic feeding action of the temperature controller a.

In this way, the vibrating plate 40, the discharging mechanism 41 and the feeding mechanism 50 are arranged at the front end of the heating plate 301 to replace the conventional manual feeding mode, so that the automatic feeding of the temperature controller a is completed, the feeding efficiency of the temperature controller a is improved, and the sorting efficiency of the temperature controller a is further improved.

As shown in fig. 4, the feeding mechanism 50 is further described, and the feeding mechanism 50 includes a first support plate 501, a first X-axis cylinder 502, a first Z-axis cylinder 503, and a first suction member 504. Wherein, the first supporting plate 501 is transversely installed above the material guiding plate 411 and above the material feeding plate 42 through the supporting seat 95. A first X-axis slide rail 505 is mounted on the first support plate 501, and a first X-axis cylinder 502 and a first Z-axis cylinder 503 are movably mounted on the first X-axis slide rail 505 through a first slide carriage 506.

A piston rod of the first X-axis cylinder 502 is fixedly connected to one end of the first support plate 501, and when the first X-axis cylinder 502 is started, the first X-axis cylinder 502 controls the first Z-axis cylinder 503 to move along the first X-axis slide rail 505 by driving the first slide carriage 506.

The first slide 506 is provided with a first Z-axis slide rail 508, a piston rod of the first Z-axis cylinder 503 is fixedly connected with the second slide 507, the first suction member 504 is arranged on the first Z-axis slide rail 508 through the second slide 507, and when the first Z-axis cylinder 503 is started, the first Z-axis cylinder 503 controls the first suction member 504 to move along the direction of the first Z-axis slide rail 508 by driving the second slide 507. By arranging at least two first suction pieces 504 on the second sliding base 507, the two first suction pieces 504 correspond to the guide plate 411 and the two material grooves on the feeding plate 42, and compared with the conventional arrangement of a single suction piece and a single material groove, the feeding efficiency can be improved by more than one time.

The specific implementation manner of loading the temperature controller a is that the first Z-axis cylinder 503 drives the second slide seat 507 to drive the first suction member 504 to descend to suck the temperature controller a on the material guide plate 411, the first suction member 504 ascends to reset after sucking, then the first X-axis cylinder 502 drives the first slide seat 506 to drive the first Z-axis cylinder 503 and the first suction member 504 to slide to the upper side of the material feed plate 42, and then the first Z-axis cylinder 503 drives the second slide seat 507 to drive the first suction member 504 to descend to place the temperature controller a on the material feed plate 42, so as to complete the loading operation.

As shown in fig. 5, the operation low detection mechanism 60 and the operation low blanking mechanism 70 are further described, and the operation low detection mechanism 60 includes a second support plate 601, a second Z-axis cylinder 602, and a first detection member 603. The second support plate 601 is vertically installed at one side of the heating plate 301, the second Z-axis cylinder 602 is installed at the upper end of the second support plate 601, and a second Z-axis slide rail 604 vertically arranged is installed at one side of the second support plate 601 facing the heating plate 301. The first detecting element 603 is mounted on the second Z-axis slide rail 604 through the third slide 605, the piston rod of the second Z-axis cylinder 602 is fixedly connected with the third slide 605, and when the second Z-axis cylinder 602 is started, the second Z-axis cylinder 602 controls the first detecting element 603 to move along the direction of the second Z-axis slide rail 604 by driving the third slide 605. At least two first detection pieces 603 are arranged on the third sliding seat 605, a detection port is formed in the cover plate 3011 of the heating plate 301, the two first detection pieces 603 correspond to the two material guide slots 30122 in the heating seat 3012 respectively, and the two first detection pieces 603 are arranged on the third sliding seat 605, so that the low detection efficiency of the action of the temperature controller a can be improved compared with the arrangement of a single detection piece and a single material guide slot in the prior art.

The action low-blanking mechanism 70 comprises a third supporting plate 701, a second X-axis cylinder 702, a third Z-axis cylinder 703 and a second suction piece 704. Third support plate 701 transversely installs in hot plate 301 top through supporting seat 95, and second X axle cylinder 702 fixed mounting still installs second X axle slide rail 705 on the third support plate 701 on third support plate 701. The third Z-axis cylinder 703 is mounted on a second X-axis slide rail 705 through a fourth slide carriage 706, a third Z-axis slide rail 707 is further mounted on the fourth slide carriage 706, and the second suction piece 704 is mounted on the third Z-axis slide rail 707 through a fifth slide carriage 708.

A piston rod of the second X-axis cylinder 702 is fixedly connected to the fourth sliding base 706, and when the second X-axis cylinder 702 is started, the second X-axis cylinder 702 controls the third Z-axis cylinder 703 to move along the second X-axis sliding rail 705 by driving the fourth sliding base 706.

A piston rod of the third Z-axis cylinder 703 is fixedly connected to the fifth slide base 708, and when the third Z-axis cylinder 703 is started, the third Z-axis cylinder 703 controls the second material sucking part 704 to move along the third Z-axis slide rail 707 by driving the fifth slide base 708.

The specific embodiment of the temperature controller a low motion detection and blanking is that the second Z-axis cylinder 602 drives the third slide 605 to drive the first detecting element 603 to descend, and the contact of the temperature controller a on the low motion detection station 304 is detected through a detection port formed on the cover plate 3011. The action low detection mechanism 60 feeds back a signal to the third Z-axis cylinder 703 to drive the fifth slide 708 to drive the second material sucking part 704 to descend, suck and convey to the temperature controller a with the contact point on the action low material sucking station 305 being disconnected, and the second material sucking part 704 ascends and resets after sucking. The action reducing hopper 91 is arranged on one side of the heating plate 301 through the supporting seat 95, and the second X-axis cylinder 702 drives the fourth sliding seat 706 to drive the second material sucking part 704 to slide above the action reducing hopper 91 for blanking.

Therefore, the detection of the low action of the temperature controller a and the work of low action feed are completed, the temperature controller a which is heated to turn off the contact when the set lowest temperature is not reached is eliminated, and the temperature control which keeps the contact connection is carried to the next station by the feed belt 201.

As shown in fig. 6, the action height detecting mechanism 80 and the action height blanking mechanism 90 are further described, and the action height detecting mechanism 80 includes a fourth supporting plate 801, a fourth Z-axis cylinder 802, and a second detecting member 803. The fourth support plate 801 is vertically installed at one side of the heating plate 301, the fourth Z-axis cylinder 802 is installed at the upper end of the fourth support plate 801, and a vertically arranged fourth Z-axis slide rail 804 is installed at one side of the fourth support plate 801 facing the heating plate 301. The second detecting element 803 is mounted on the fourth Z-axis sliding rail 804 through the sixth sliding seat 805, the piston rod of the fourth Z-axis cylinder 802 is fixedly connected to the sixth sliding seat 805, and when the fourth Z-axis cylinder 802 is started, the fourth Z-axis cylinder 802 drives the sixth sliding seat 805 to control the second detecting element 803 to move along the direction of the fourth Z-axis sliding rail 804. The sixth slide 805 is provided with at least two second detecting members 803, the two second detecting members 803 respectively correspond to the two material guiding slots 30122 of the heating seat 3012, and the two second detecting members 803 are provided on the sixth slide 805, so that the high detection efficiency of the operation of the temperature controller a can be improved compared with the conventional arrangement of a single detecting member and a single material guiding slot 30122.

The action high blanking mechanism 90 comprises a fifth supporting plate 901, a third X-axis cylinder 902, a fifth Z-axis cylinder 903 and a third suction piece 904. The fifth supporting plate 901 is transversely installed above the heating plate 301 through a supporting seat 95, a third X-axis cylinder 902 is fixedly installed on the fifth supporting plate 901, and a third X-axis sliding rail 905 is further installed on the fifth supporting plate 901. The fifth Z-axis cylinder 903 is mounted on a third X-axis slide rail 905 through a seventh slide carriage 906, a fifth Z-axis slide rail 907 is further mounted on the seventh slide carriage 906, and the third material sucking member 904 is mounted on the fifth Z-axis slide rail 907 through an eighth slide carriage 908.

And a piston rod of the third X-axis cylinder 902 is fixedly connected with the seventh sliding seat 906, and when the third X-axis cylinder 902 is started, the third X-axis cylinder 902 controls the fifth Z-axis cylinder 903 to move along the direction of the third X-axis sliding rail 905 by driving the seventh sliding seat 906.

A piston rod of the fifth Z-axis cylinder 903 is fixedly connected with the eighth sliding base 908, and when the fifth Z-axis cylinder 903 is started, the fifth Z-axis cylinder 903 controls the third material sucking part 904 to move along the direction of the fifth Z-axis sliding rail 907 by driving the eighth sliding base 908.

The specific implementation manner of the operation height detection and blanking of the temperature controller a is that the fourth Z-axis cylinder 802 drives the sixth sliding seat 805 to drive the second detection piece 803 to descend, and the contact of the temperature controller a on the operation height detection station 306 is detected to be on or off through a detection port formed in the cover plate 3011. The action height detection mechanism 80 feeds back a signal to the fifth Z-axis cylinder 903 to drive the eighth sliding base 908 to drive the third material suction piece 904 to descend and suck the temperature controller a which is connected with the contact on the action height blanking station 307, and the third material suction piece 904 ascends and resets after sucking. The action high blanking hopper 92 and the qualified blanking hopper 93 are arranged on one side of the heating plate 301 through the supporting seat 95, and the third X-axis cylinder 902 drives the seventh sliding seat 906 to drive the third material sucking part 904 to slide above the action high blanking hopper 92 for blanking.

Therefore, the action high detection of the temperature controller a and the action high blanking work are completed, the temperature controller a which reaches the set highest temperature and is not heated to break the contact is eliminated, and the temperature controlled by the thermal contact is conveyed to the qualified blanking station 308 by the feeding belt 201 and falls into the qualified blanking hopper 93.

Taking the heating and sorting of the temperature controller a by the sorting machine as an example, as shown in fig. 1 to 11, the operation process of the embodiment of the present application is as follows:

1) The vibrating disk 40 is started, the temperature controller a is discharged onto the material guide plate 411 through the vibration of the vibrating disk 40, the linear vibrator 410 vibrates the temperature controller a on the material guide plate 411 to the position below the first material absorbing piece 504 of the feeding mechanism 50, the first Z-axis cylinder 503 controls the first material absorbing piece 504 to descend and absorb the temperature controller a on the material guide plate 411, and the first material absorbing piece 504 ascends and resets; the first X-axis cylinder 502 controls the first Z-axis cylinder 503 and the first material absorbing member 504 to slide above the feeding plate 42 along the first X-axis slide rail 505, and the first Z-axis cylinder 503 controls the first material absorbing member 504 to descend to place the temperature controller a into a material groove of the feeding plate 42, which is communicated with the material guide groove 30122, so as to complete the feeding operation of the temperature controller a.

2) The feeding belt 201 conveys the temperature controller a on the feeding plate 42 to the preheating station 303 to be preheated by the heating plate 301.

3) The preheated temperature controller a is conveyed to the low-action detection station 304 by the feeding belt 201, a second Z-axis cylinder 602 of the low-action detection mechanism 60 controls a first detection piece 603 to descend along a second Z-axis slide rail 604 so as to detect the contact disconnection or connection of the temperature controller a and feed back a signal to the PLC control system, and if the temperature controller a is detected to be the contact disconnection, the preheated temperature controller a is conveyed to the low-action detection station 305 by the feeding belt 201;

then, the PLC control system sends an instruction to the active low blanking mechanism 70, so that the third Z-axis cylinder 703 of the active low blanking mechanism 70 controls the second material sucking member 704 to descend along the third Z-axis slide rail 707 to suck the temperature controller a with a disconnected contact, the second material sucking member 704 sucks material and then ascends to reset, and the second X-axis cylinder 702 controls the third Z-axis cylinder 703 and the second material sucking member 704 to move to the position above the active low hopper 91 along the second X-axis slide rail 705 for blanking, thereby completing the active low blanking operation of the temperature controller a; thermostat a, which remains in contact, is sent to the action high detection station 306.

4) The temperature controller a keeping the contact connection is conveyed to the action high detection station 306 and then is heated again, a fourth Z-axis cylinder 802 of the action high detection mechanism 80 controls a second detection piece 803 to descend along a fourth Z-axis sliding rail 804, so that the contact connection or disconnection of the temperature controller a is detected and a signal is fed back to the PLC control system, and if the temperature controller a is detected to be the contact connection, the temperature controller a is conveyed to the action high blanking station 307 by the feeding belt 201;

then, the PLC control system sends an instruction to the active high blanking mechanism 90, so that the third Z-axis cylinder 703 of the active high blanking mechanism 90 controls the third material sucking member 904 to descend along the fifth Z-axis slide rail 907 to suck the contacted temperature controller a, the third material sucking member 904 rises after sucking material and resets, and the third X-axis cylinder 902 controls the fifth Z-axis cylinder 903 and the third material sucking member 904 to move to the position above the active high blanking hopper 92 along the third X-axis slide rail 905 to perform blanking, thereby completing the active high blanking operation of the temperature controller a; and the temperature controller a with the opened contacts after the reheating treatment is conveyed to the qualified blanking station 308 by the feeding belt 201 and falls into the qualified blanking hopper 93, so that the heating and sorting work of the qualified temperature controller a is completed.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. A temperature controller sorter, comprising:

when the preheated temperature controller is conveyed to the low-action blanking station by the conveying belt, the low-action detection mechanism feeds the temperature controller which is detected to be heated at low temperature, namely the contact is disconnected back to the low-action blanking mechanism for blanking; when the temperature controller heated at low temperature and kept in contact connection is conveyed to the action high detection station, the action high detection mechanism feeds the temperature controller which is still kept in contact connection when being heated at high temperature back to the action high blanking mechanism for blanking, and the temperature controller heated at high temperature, namely the temperature controller with disconnected contact, is conveyed to the qualified blanking station for blanking.

2. The temperature controller sorting machine according to claim 1, wherein a stepped groove is formed in one side surface of the material guiding groove formed in the cover plate, and the feeding belt is installed between the stepped groove and the heating base.

3. The temperature controller sorting machine according to claim 1, wherein a plurality of discharge ports are formed in the feeding belt along the length direction, at least two guide chutes arranged in parallel are formed in the cover plate and the heating seat, and the discharge ports are arranged corresponding to the guide chutes.

4. The temperature controller sorting machine according to claim 1, wherein the preheating station, the low operation detection station and the high operation detection station provided on the heating base are respectively provided with the heating tube for conveying heat-conducting media with different temperatures.

5. The temperature controller sorting machine according to claim 1, wherein the feeding mechanism further comprises a feeding motor and a driving wheel, the feeding motor is installed at the rear end of the heating plate, the driving wheel comprises a driving wheel and a driven wheel, the driving wheel is installed on an output shaft of the feeding motor, and the driven wheel is installed at the front end of the heating plate; the feeding belt is arranged on the driving wheel and the driven wheel, and when the feeding motor is started, the feeding motor drives the driving wheel to drive the feeding belt to convey the temperature controller.

6. The temperature controller sorting machine according to claim 1, wherein a vibrating tray, a discharging mechanism and a feeding mechanism are mounted on a front end side of the heating plate, the discharging mechanism is provided with a linear vibrator and a material guide plate, the material guide plate is mounted on the linear vibrator, and one end of the material guide plate is butted with a discharge port of the vibrating tray;

the front end of the heating plate is fixedly connected with a feeding plate, when the linear vibrator conveys the temperature controller in the vibration disc to a set position through the material guide plate, the temperature controller on the material guide plate is moved to the feeding plate by the feeding mechanism and is conveyed to the preheating station through the feeding belt.

7. The temperature controller sorting machine according to claim 6, wherein the feeding mechanism comprises a first support plate, a first X-axis cylinder, a first Z-axis cylinder and a first material absorbing member, the first support plate is arranged above the material guide plate and above the material feeding plate, the first X-axis cylinder and the first Z-axis cylinder are movably mounted on the first support plate, the first X-axis cylinder is fixedly connected with the first Z-axis cylinder, the first Z-axis cylinder is connected with the first material absorbing member, the first X-axis cylinder controls the first Z-axis cylinder and the first material absorbing member to move along the X-axis direction, and the first Z-axis cylinder controls the first material absorbing member to move along the Z-axis direction;

8. The temperature controller sorting machine according to any one of claims 1 to 6, wherein the motion-low detection mechanism comprises a second support plate, a second Z-axis cylinder, and a first detection member, the second support plate is mounted on one side of the heating plate, the second Z-axis cylinder is mounted on the second support plate, and the first detection member is connected to the second Z-axis cylinder, so that the second Z-axis cylinder controls the first detection member to move along the Z-axis direction;

the second Z-axis cylinder controls the first detection piece to descend so as to detect the connection or disconnection of the contacts of the temperature controller on the action low detection station, the action low detection mechanism feeds back signals to the third Z-axis cylinder to control the second suction piece to descend, suck and convey the second suction piece to the temperature controller on the action low blanking station, the second suction piece rises and resets after sucking materials, and the second X-axis cylinder controls the second suction piece to horizontally move to the position above the action low blanking hopper arranged on one side of the heating plate to carry out blanking.

9. The temperature controller sorting machine according to any one of claims 1 to 6, wherein the actuating height detection mechanism comprises a fourth supporting plate, a fourth Z-axis cylinder, and a second detection member, the fourth supporting plate is mounted on one side of the heating plate, the fourth Z-axis cylinder is mounted on the fourth supporting plate, and the second detection member is connected to the fourth Z-axis cylinder, so that the fourth Z-axis cylinder controls the second detection member to move along the Z-axis direction;

10. The temperature controller sorting machine of claim 1, further comprising an assembly cabinet for mounting the feeding mechanism and the heating mechanism.