CN218389678U - Sunflower shelling and throwing block and sunflower sheller and sheller using same - Google Patents
Sunflower shelling and throwing block and sunflower sheller and sheller using same Download PDFInfo
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- CN218389678U CN218389678U CN202222149966.4U CN202222149966U CN218389678U CN 218389678 U CN218389678 U CN 218389678U CN 202222149966 U CN202222149966 U CN 202222149966U CN 218389678 U CN218389678 U CN 218389678U
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Abstract
The utility model discloses a sunflower shelling flail block and a sunflower sheller and a huller using the flail block, wherein the shelling flail block comprises a rectangular flail block body, a plurality of parallel guide grooves are arranged on one surface of the flail block body along the length direction, and the width of each guide groove is equivalent to that of sunflower seeds; the corner of one side of the throwing block body, which is provided with the guide groove, is cut with a slope along the width direction and the length direction, and the slope enables the throwing block body to become thicker gradually from the corner to other corners. The utility model provides a get rid of and set up the guide way on the piece, in the sunflower seeds got into the guide way, because the width of sunflower seeds matches with the width of guide way, the head or the afterbody orientation of sunflower seeds get rid of a section of thick bamboo, are thrown away along the guide way, and the head or the afterbody striking of sunflower seeds get rid of a section of thick bamboo, realize the broken shell, have increased the rate of breaking the shell, have also reduced the sunflower seed benevolence and have been hit garrulous risk.
Description
The technical field is as follows:
the utility model relates to a sunflower shelling field especially relates to a sunflower shelling gets rid of the piece and uses this sunflower huller and peel machine of getting rid of the piece.
The background art comprises the following steps:
the sunflower seeds are rich in unsaturated fatty acid, multiple vitamins and trace elements, are delicious in taste and are a popular snack and edible oil source. In part of food processing industries, sunflower seeds need to be hulled and kernel-extracted, so that a sunflower huller can be used for production.
Currently, sunflower hullers are common in the market, for example, a chinese patent with a patent number ZL201621478574.0 discloses a sunflower hulling and hulling separator, a chinese patent with a patent number ZL202011195360.3 discloses a sunflower hulling system, hulling processes of the two sunflower husks all include that sunflower raw materials are sent to a throwing cylinder by a hoist for hulling, sunflower hulls are removed by boiling separation after primary hulling, the rest sunflower seeds and the sunflower raw materials without hulling enter a sieving machine (or a fine screening sieve) for further separation, sunflower seeds are collected as finished products, the sunflower raw materials without hulling are sent to the hoist for lifting again and enter the throwing cylinder for hulling treatment.
The huller disclosed in the chinese patent No. ZL201621478574.0 comprises a cross support, a throwing disc, a throwing block and a rotating motor, which are arranged in a throwing barrel, and the hulling principle is that raw material sunflower seeds sent by a distributor are fed into the throwing disc along a feed port at the top of the huller, the throwing disc is driven by the rotating motor to rotate, the raw material sunflower seeds are thrown outwards along the throwing block under the action of centrifugal force, thrown onto the barrel wall and then collided, so that the hull opening of the sunflower seeds is even divided into two petals, and hulling is realized; the huller disclosed in chinese patent No. ZL202011195360.3 has substantially the same structure and hulling principle as the huller disclosed in chinese patent No. ZL201621478574.0, and the above two hullers have the following problems:
1. the throwing block has the function of guiding, namely, the sunflower seeds are thrown out along the throwing block under the action of centrifugal force, and collide with the throwing cylinder wall to realize shelling, but the contact surface of the current throwing block and the sunflower seeds is a smooth plane, the sunflower seeds are accumulated at the lower part of the throwing disc in the sheller under the action of gravity after entering the throwing disc, and when the sunflower seeds are thrown out outwards under the action of centrifugal force, the number of the sunflower seeds at the lower part of the throwing block is large, but the number of the sunflower seeds at the upper part of the throwing block is small, so that the shelling efficiency is low after the accumulated sunflower seeds are thrown to the throwing cylinder wall;
2. when the sunflower seeds are hulled, the front end (sharp mouth is short) or the rear end (round mouth end) of the sunflower seeds impact and swing the cylinder wall, the sunflower seeds are hulled efficiently, complete sunflower kernels can be separated, the rate of finished sunflower kernels is high, but the current surface of the swing block contacting the sunflower seeds is a smooth plane, when the sunflower seeds are thrown out along the surface of the swing block, the sunflower seeds contact with the disordered cylinder wall, on one hand, the hulling rate is low, on the other hand, the rate of separated sunflower kernels and crushed sunflower kernels is high, the rate of finished sunflower kernels (the proportion of the complete sunflower kernels in the raw materials) is low, and the benefit of a sunflower processing enterprise is seriously influenced.
The utility model has the following contents:
the first purpose of the utility model is to provide a sunflower shelling and throwing block which can improve the efficiency and yield of sunflower seed shelling;
another object of the utility model is to provide an improve sunflower huller of sunflower seed shelling efficiency and yield.
A third object of the utility model is to provide an improve sunflower peel machine of sunflower seed shelling efficiency and yield.
The first purpose of the utility model is realized by the following technical scheme: a sunflower shelling throwing block comprises a cuboid throwing block body, wherein a plurality of parallel guide grooves are formed in one surface of the throwing block body along the length direction, and the width of each guide groove is equal to that of sunflower seeds;
the angle part of one surface of the throwing block body, which is provided with the guide groove, is cut with a slope along the width direction and the length direction, and the slope enables the throwing block body to become thicker gradually from the angle part to other angle parts.
The second objective of the present invention is implemented by the following technical solutions: a sunflower huller for improving hulling efficiency and yield of sunflower seeds comprises a cylindrical throwing cylinder with an upper opening and a lower opening which are vertically arranged, wherein a top plate is arranged on an opening at the top of the throwing cylinder, and an inlet is formed in the middle of the top plate; a motor is vertically arranged in the throwing cylinder, and a motor shaft of the motor is coaxially arranged with the huller main body; two horizontal throwing disks are arranged at the top end of a motor shaft above the motor; the throwing disc at the bottom is fixedly connected with a motor shaft; a throwing disc feeding port is formed in the middle of the upper throwing disc and is positioned right below the inlet of the top plate; the piece body that gets rid of that has a plurality of vertical settings along circumference align to grid between two quotations of getting rid of the dish, gets rid of the piece body and arranges in and get rid of a dish feed inlet to getting rid of between the dish edge, get rid of two long limits of piece body with two quotations of getting rid of the dish are laminated and fixed, it is relative with the adjacent one side that gets rid of the piece body and do not be equipped with the guide way to get rid of the piece body, the one end that gets rid of the piece body and be equipped with the inclined plane is close to get rid of a dish feed inlet, just it is close to get rid of the thin bight of the piece body get rid of a dish feed inlet.
Preferably, a conical distributing device is arranged at the position, opposite to the feeding hole of the throwing disc, of the disc surface of the throwing disc below.
Preferably, a feeding pipe is vertically inserted into the opening of the top plate, and the opening at the top of the feeding pipe is arranged outside the top plate and is a feeding hole of the huller; the bottom opening of the feeding pipe is arranged above the feed inlet of the throwing disc; and the bottom opening of the throwing cylinder is a discharge port of the huller.
The third objective of the present invention is implemented by the following technical solutions: the sunflower huller comprises a rack, wherein a raw material lifting machine and a return material lifting machine are arranged at the front end of the rack, and a huller, a collecting hopper, a boiling bin and a multilayer screening machine are sequentially arranged in the rack from top to bottom; a cyclone separator is arranged on the side part of the frame;
the huller comprises a raw material huller and a return huller, wherein a feed inlet of the raw material huller is communicated with a discharge port of the raw material hoisting machine through a feed chute, and a feed inlet of the return huller is communicated with a discharge port of the return hoisting machine through a feed chute;
the discharge ports of the raw material huller and the returning material huller are hermetically communicated with the feed port of the boiling bin; the feed inlet of the cyclone separator is communicated with the top of the boiling bin;
the screen surface of the screening machine is obliquely arranged, and the screening machine is flexibly connected with the rack; a discharge port at the lower end of each sieving machine is a material return port, and a discharge port at the upper end of each sieving machine is a material outlet; the discharge port of the screening machine on the upper layer is arranged above the screen surface of the screening machine below; the discharge port of the screening machine at the lowermost layer is a sunflower seed collecting port; the material returning port of the sieving machine on the upper layer is communicated with the material inlet of the material returning hoisting machine; the side part of the lower-layer screening machine is provided with a material returning mechanism, a feed inlet of the material returning mechanism is communicated with a discharge outlet of the screening machine on the current layer, and a discharge outlet of the material returning mechanism is arranged above the screening machine on the upper layer.
Preferably, the sieve bed of the sieving machine is a fish scale sieve bed, the orifice at the upper part of the fish scale sieve bed is obliquely and upwards arranged along the bed surface of the fish scale sieve bed and points to the discharge port of the sieving machine, and the side part of the sieve bed is provided with a vibrating motor.
Preferably, the screening machine is connected with the frame through a spring plate or a spiral spring.
Preferably, a discharge port of the cyclone separator is provided with a screw conveyor, and the discharge port of the screw conveyor is a sunflower seed husk outlet.
Preferably, the material returning mechanism comprises a material returning groove arranged below the material returning opening of the screening machine on the current layer and a lifting mechanism arranged on the side part of the screening machine, the feeding opening of the lifting mechanism is arranged in the material returning groove, and the discharging opening of the lifting mechanism is arranged on the upper layer of the upper part of the screening surface of the screening machine.
Preferably, the lifting mechanism is a pneumatic conveyor, a bucket elevator or a screw conveyor.
Preferably, a material outlet of the lifting mechanism is provided with a material distribution chute, and the width of the material distribution chute is equal to the width of a screen mesh of the screening machine.
Preferably, the upper part of the sieving machine is provided with a dust hood, and the dust hood is connected with the cyclone separator.
The utility model has the advantages that:
1. the utility model provides a lead way has been set up on the flail piece, after the sunflower seed got into the peel ware, divide the material evenly to get into the cavity between the adjacent flail piece through the tripper, the peel ware rotates, flail piece and sunflower seed contact, the sunflower seed gets into the lead way, because the width of sunflower seed is equivalent to the width of lead way, the head or the afterbody of sunflower seed are thrown away towards the section of thick bamboo, under the effect of centrifugal force, are thrown away along the lead way, the head or the afterbody striking of sunflower seed are thrown away a section of thick bamboo, realize breaking the shell; and the tradition is got rid of the piece and only can be driven the sunflower seed and outwards get rid of, does not have the guide effect to the sunflower seed, and when the sunflower seed was got rid of and is got rid of a section of thick bamboo, head, afterbody and belly all probably hit with getting rid of a section of thick bamboo, and the broken rate of one side is low during the belly striking, and on the other hand sunflower seed is beaten the probability of smashing and is strengthened.
2. The inclined plane is arranged on the throwing block, after the sunflower seeds enter the cavity between the adjacent throwing blocks, the inclined plane of the throwing block is contacted with the sunflower seeds, the sunflower seeds can rise along the inclined plane more easily, the sunflower seeds can enter all guide grooves from bottom to top of the throwing block, and the thrown sunflower seeds are more uniform in height; after the traditional throwing block is contacted with the sunflower seeds, the sunflower seeds at the lower part of the throwing block are accumulated more, the sunflower seeds at the upper part are fewer, the sunflower seeds at the lower part are not dispersed after being thrown out, the shell breaking effect is poor after the cylinder is thrown in an impact manner, and the shelling rate is influenced.
3. The utility model provides a peel machine design has the raw materials lifting machine, the refeed lifting machine, raw materials peel ware and refeed peel ware, the sunflower seeds raw materials and the refeed after once shelling get into raw materials peel ware respectively and shell in the refeed peel ware, the high centrifugal force of rotational speed of raw materials peel ware is big, the main objective is broken shell, the rotational speed of refeed peel ware is low centrifugal force little, the main objective is to break the shell with the sunflower seeds of having opened but not shelling and deviate from the sunflower seed benevolence, avoid traditional sunflower peel machine to send into the peel machine with raw materials and refeed mixture, the sunflower seed benevolence in the sunflower seeds of opening but not shelling very easily breaks up and influences the problem of yield.
4. The utility model discloses return materials that first fine screen and second fine screen return ports of peel machine obtained are promoted to second separating screen and first fine screen respectively by corresponding hoist mechanism, further select separately, when having avoided traditional part sunflower peel machine to send the return materials that first fine screen and second fine screen return ports obtained into the fluidized bed storehouse in unison and handle, and the material and the preorder material that have already been carefully selected mix together, have increased the separation degree of difficulty on the one hand, have reduced production efficiency; on the other hand, the sunflower seeds are required to be subjected to primary sorting, secondary sorting, primary concentration and secondary concentration, and the sorting and concentration processes can cause damage and consumption of the sunflower seeds and reduce the yield.
5. The utility model discloses the peel machine is through setting up the cloth elephant trunk on the hoist mechanism discharge gate, and the returning charge is laid along the screening machine sifter through the elephant trunk, can optimize the screening effect, further carries high yield.
6. The utility model discloses the peel machine sets up the dust excluding hood on the screening machine, and the shelling in-process, cyclone remove dust once to the raw materials in the ebullated bed, get rid of dust, light impurity in the raw materials and carried out once getting rid of, carry out the secondary to dust and light impurity that the separator vibration produced in the dust excluding hood and collect in order and get rid of, optimized operational environment, also guaranteed simultaneously that the benevolence product of sunflower does not contain as far as possible or contains impurity less.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view showing a throwing block of the sunflower dehuller of example 1;
FIG. 2 is a schematic view showing the structure of the sunflower dehuller of example 2;
FIG. 3 is a first schematic view showing the arrangement of a throwing disk, a throwing block and a distributing device of the sunflower huller in the embodiment 2;
FIG. 4 is a second schematic view showing the arrangement of the throwing disk, the throwing block and the distributing device of the sunflower huller in the embodiment 2;
FIG. 5 is the top view of the assembly of the throwing disk, the throwing block and the distributing device of the sunflower huller in the embodiment 2;
FIG. 6 is a schematic view showing the arrangement of a lower flail disk, a flail block and a distributor of the sunflower huller in accordance with the embodiment 2;
FIG. 7 is a front view of the sunflower huller of example 3;
FIG. 8 is a top view of the sunflower seed sheller of example 3 (the dust hood is omitted);
FIG. 9 is a perspective view of the sunflower seed sheller of example 3 (the dust hood is omitted);
fig. 10 is a second axonometric view of the sunflower huller of example 3 (the dust hood is omitted).
In the figure: the device comprises a throwing block 1, a throwing block body 1.1, a guide groove 1.2, an inclined plane 1.3, a huller 2, a throwing cylinder 2.1, a top plate 2.2, a motor 2.3, a throwing disc 2.4, a throwing disc feed inlet 2.5, a distributor 2.6, a feed pipe 2.7, a huller feed inlet 2.8, a huller discharge outlet 2.9, a frame 3, a raw material elevator 4, a returning material elevator 5, a feed chute 6, a collecting hopper 7, a boiling bin 8, a first separating screen 9, a second separating screen 10, a first fine screening screen 11, a second fine screening screen 12, a cyclone separator 13, a screw conveyor 14, a screw spring 15, a dust hood 16, a vibrating motor 17, a pneumatic conveyor 18, a distributing chute 19 and a returning chute 20.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example 1
A sunflower shelling throwing block 1 comprises a cuboid throwing block body 1.1, wherein a plurality of parallel guide grooves 1.2 are formed in one surface of the throwing block body 1.1 along the length direction, and the width of each guide groove 1.2 is equal to that of sunflower seeds;
the corner of one surface of the throwing block body 1.1 provided with the guide groove 1.2 is cut with a bevel 1.3 along the width direction and the length direction, and the bevel 1.3 leads the throwing block body 1.1 to become thicker gradually from the corner to other corners.
Example 2
The sunflower huller 2 comprises a cylindrical throwing cylinder 2.1 with an upper opening and a lower opening which are vertically arranged, wherein a top plate 2.2 is arranged on the opening at the top of the throwing cylinder 2.1, and the middle part of the top plate 2.2 is provided with an inlet; a motor 2.3 is vertically arranged in the throwing cylinder 2.1, and two horizontal throwing discs 2.4 are arranged at the top end of a motor shaft above the motor 2.3; the throwing disc 2.4 at the bottom is fixedly connected with a motor shaft; a throwing disc feeding port 2.5 is formed in the middle of the upper throwing disc 2.4, and the throwing disc feeding port 2.5 is positioned right below the inlet of the top plate 2.2; a plurality of vertical flail block bodies 1.1 are uniformly arranged between the disc surfaces of the two flail discs 2.4 along the circumference, and the flail block body 1.1 is the flail block body 1.1 in the embodiment 1. Get rid of a body 1.1 and arrange in between throwing away a set feed inlet 2.5 to throwing away set 2.4 edge, two long limits of getting rid of a body 1.1 and two quotations of throwing away set 2.4 laminate and fixed, it is relative with the adjacent one side that does not have guide way 1.2 of getting rid of a body 1.1 that gets rid of a body 1.1, the one end that gets rid of a body 1.1 and be equipped with inclined plane 1.3 is close to throwing away set feed inlet 2.5, and gets rid of the thin bight of a body 1.1 and be close to throwing set feed inlet 2.5.
A conical distributing device 2.6 is arranged at the position of the disc surface of the lower throwing disc 2.4, which is opposite to the feeding hole 2.5 of the throwing disc.
A feeding pipe 2.7 is vertically inserted at the opening of the top plate 2.2, and the opening at the top of the feeding pipe 2.7 is arranged at the outer side of the top plate 2.2 and is a feeding port 2.8 of the huller; the bottom opening of the feeding pipe 2.7 is arranged above the throwing disc feeding port 2.5; the bottom opening of the throwing cylinder 2.1 is a discharging port 2.9 of the huller.
Example 3
The sunflower peel machine in this embodiment is the upgrade product of the former generation sunflower peel machine of the machinery manufacturing Limited company Yongming of Bayankeer city, and the former generation sunflower peel machine has applied for the utility model patent, and has authorized, and the patent number is ZL 201678574.0.
The sunflower huller comprises a rack 3, wherein a raw material lifting machine 4 and a material returning lifting machine 5 are arranged at the front end of the rack 3, and a huller 2, a collecting hopper 7, a boiling bin 8 and a four-layer screening machine are sequentially arranged in the rack 3 from top to bottom; a cyclone separator 13 is arranged at the side part of the frame 3;
the huller 2 comprises a raw material huller and a return huller, a feed inlet of the raw material huller is communicated with a discharge port of the raw material elevator 4 through a feed chute 6, and a feed inlet of the return huller is communicated with a discharge port of the return elevator 5 through the feed chute 6;
the raw material dehuller and the returned material dehuller both used dehuller 2 of example 2.
The discharge ports of the raw material huller and the returning material huller are hermetically communicated with the feed port of the boiling bin 8; a feed inlet of the cyclone separator 13 is communicated with the top of the boiling bin 8, a discharge outlet of the cyclone separator 13 is provided with a screw conveyor 14, a discharge outlet of the screw conveyor 14 is a sunflower peel outlet, and the boiling bin 8 is used for tumbling shelled sunflower kernels, sunflower peels and unshelled sunflower seeds obtained from the raw material unshellers and the return unshellers under the action of air blowing, so that the shelled sunflower kernels which are opened but not completely unshelled are separated from the shells, and the sunflower peels are swept up and then are sucked away by the cyclone separator 13 and finally discharged through the screw conveyor 14; and the rest raw materials enter a subsequent sieving machine from the boiling bin 8 for sieving and separation.
The screen surface of the screening machine is obliquely arranged, and the screening machine is connected with the frame 3 through a spiral spring 15; a discharge port at the lower end of each sieving machine is a material return port, and a discharge port at the upper end of each sieving machine is a material outlet; the discharge port of the upper-layer sieving machine is arranged above the sieve surface of the lower-layer sieving machine; a discharge port of the lowest layer of the screening machine is a sunflower seed collecting port; the material return ports of the first layer of screening machine and the second layer of screening machine are communicated with the material inlet of the material return hoister 5; and the side parts of the third layer screening machine and the fourth layer screening machine are provided with material returning mechanisms, the feed inlets of the material returning mechanisms are communicated with the discharge outlets of the current-layer screening machines, and the discharge outlets of the material returning mechanisms are communicated with the feed inlets of the upper-layer screening machines.
The upper portion of the screening machine is provided with a dust hood 16, the dust hood 16 is communicated with the cyclone separator 13, in the shelling process, the cyclone separator 13 removes dust for the first time on the raw materials in the fluidized bed, dust and light impurities in the raw materials are removed for the first time, dust and light impurities generated by vibration of the sorting machine in the dust hood 16 are collected and removed in order for the second time, the working environment is optimized, and meanwhile, the sunflower seed kernel product is guaranteed to be free of or less in impurity content as far as possible.
The sieve bed of the sieving machine is a fish scale sieve bed, the orifice at the upper part of the fish scale sieve bed is obliquely and upwards arranged along the bed surface of the fish scale sieve bed and points to the discharge port of the sieving machine, and the side part of the sieve bed is provided with a vibrating motor 17.
The material returning mechanism comprises a material returning groove 20 arranged below a material returning opening of the screening machine on the layer and a pneumatic conveyor 18 arranged on the side part of the screening machine, a feeding opening of the pneumatic conveyor 18 is arranged in the material returning groove 20, a material distributing chute 19 is arranged at a material discharging opening of the pneumatic conveyor 18, a material discharging opening of the material distributing chute 19 is arranged on the upper part of the screening surface of the screening machine on the upper layer, and the width of the material distributing chute 19 is consistent with the width of the screening surface of the screening machine.
In this embodiment, the boiling bin 8 adopts a peel and seed separator disclosed in the specification of "ZL201621478574.0 sunflower shelling and peeling separator", and the raw material huller and the return material huller adopt a throwing cylinder 2.1 disclosed in the specification of "ZL201621478574.0 sunflower shelling and peeling separator".
In this embodiment, the screening machine includes four layers, which are, from top to bottom, a first separating screen 9, a second separating screen 10, a first fine screening screen 11, and a second fine screening screen 12 in this order.
In this embodiment, raw materials peel ware and returning charge peel ware all take and get rid of a section of thick bamboo 2.1 form shelling, and the rotational speed that lies in returning charge peel ware is low to the difference, and centrifugal force is little, and the main objective is that the sunflower seeds that have opened but not shelling get rid of a section of thick bamboo 2.1 casing after, broken shell deviate from the sunflower kernel, and returning charge peel ware 2 is if the high centrifugal force of rotational speed is big, then very easily smashes the sunflower kernel in the sunflower seeds that open but not shelling, influences the yield.
Instructions for use
The raw material is uniformly fed into a raw material huller by a raw material lifter 4 through a distributor, the hulled raw material is fed into a boiling bin 8, sunflower peels are lifted up and sucked away by a cyclone separator 13, and finally discharged through a screw conveyor 14, and the rest raw materials are fed into a first separation sieve 9 from the boiling bin 8 for sieving and separation; the material obtained after screening at the discharge port of the first separating screen 9 enters the second separating screen 10 to be continuously separated, the material obtained after screening at the discharge port of the second separating screen 10 enters the first fine screening screen 11 to be continuously separated, the material obtained after screening at the discharge port of the first fine screening screen 11 enters the second fine screening screen 12 to be continuously separated, and the sunflower kernel product obtained after selection at the discharge port of the second fine screening screen 12 is obtained.
Returning materials obtained from the returning openings of the first fine screen 11 and the second fine screen 12 are sequentially conveyed to the second separating screen 10 and the first fine screen 11 by corresponding pneumatic conveyors 18 for further sorting; returning materials (most of sunflower seeds which are opened but not hulled and less of sunflower seeds which are not opened) obtained from the returning ports of the first separating screen 9 and the second separating screen 10 are conveyed into a returning huller by a returning material lifting machine 5 for secondary hulling, and then are sequentially conveyed into a boiling bin 8 and a sieving machine for subsequent treatment.
Comparative example 1
This comparative example provides a huller 2, this huller 2 is used among the last generation sunflower huller of Bayankee mechanical manufacturing limited company of Bayankee Yongming machine house (ZL 201621478574.0 a sunflower hulling and peeling sorter) (the huller of ZL 201678574.0 and get rid of a section of thick bamboo 2.1), it is smooth to get rid of a 1 surface, huller 2 among the comparative example 1 compares with huller 2 among the embodiment 2, it is the same to get rid of a 2.1 size, the distributor 2.6 size is the same, motor 2.3 power is the same, it is the same to get rid of a 1 size, it is also the same to get rid of the quantity of piece 1.
A shelling experiment was performed using the sheller 2 of example 2 and the sheller 2 of comparative example 1, each sheller 2 fed 10kg of sunflower seeds at the same feed rate, and the hull and kernel of sunflower seeds and unshelled sunflower seeds (including unopened sunflower seeds and opened unshelled sunflower seeds) were collected and separated from the discharge port, and the weights of the collected materials were calculated and listed in table 1.
TABLE 1 shelling effectiveness statistics table
As can be seen from table 1, the sunflower seeds (whole sunflower seeds and crushed sunflower seeds) obtained in example 2 were 3.48kg, accounting for 34.8% of the sunflower seed input, while the sunflower seeds (whole sunflower seeds and crushed sunflower seeds) obtained in comparative example 1 were only 1.53kg, accounting for 15.3% of the sunflower seed input; in contrast, the sunflower peel and unshelled sunflower seeds separated in example 2 were 3.45kg and 3.04kg, respectively, and the ratio of the sunflower seed entry was 34.5% and 30.4%, respectively; the sunflower hull and unshelled sunflower seeds separated in comparative example 1 were 1.53kg and 6.90kg, respectively, and the ratio of the sunflower seed entry was 15.3% and 69.0%, respectively;
in addition, the whole sunflower kernel obtained in example 2 was 3.32kg, accounting for 33.2% of the sunflower seed material (yield), while the whole sunflower kernel obtained in comparative example 1 was 1.28kg, accounting for only 12.8% of the sunflower seed material (yield).
It can be seen that, when the huller 2 of the embodiment 2 is used for hulling sunflower seeds, the hulling efficiency is higher than that of the traditional huller 2, and the occupation ratio of the whole sunflower seeds is also higher, because:
1. the huller 2 is provided with the guide groove 1.2, after the sunflower seeds enter the huller 2, the sunflower seeds are evenly distributed by the distributor and enter a cavity between adjacent throwing blocks 1, the huller 2 rotates, the throwing blocks 1 are contacted with the sunflower seeds, the sunflower seeds enter the guide groove 1.2, the head or tail of the sunflower seeds face the throwing cylinder 2.1 due to the fact that the width of the sunflower seeds is equal to the width of the guide groove 1.2, the head or tail of the sunflower seeds are thrown out along the guide groove 1.2 under the action of centrifugal force, and the head or tail of the sunflower seeds impact the throwing cylinder 2.1 to break the hulls; and traditional flail piece 1 only can drive the sunflower seed outwards and get rid of, does not have the guide effect to the sunflower seed, and when the sunflower seed was got rid of on getting rid of section of thick bamboo 2.1, head, afterbody and belly all probably hit with getting rid of a section of thick bamboo 2.1, and the broken shell rate on the one hand is low during the belly striking, and on the other hand the sunflower seed is beaten the probability of smashing and is increaseed.
2. The inclined plane 1.3 is arranged on the huller 2, after the huller 2 enters a cavity between adjacent throwing blocks 1, the inclined plane 1.3 of the throwing block 1 is in contact with the sunflower seeds, the sunflower seeds can easily rise along the inclined plane 1.3, all the guide grooves 1.2 of the throwing blocks 1 can enter the sunflower seeds from bottom to top, and the thrown sunflower seeds are more uniform in height; and traditional throwing block 1 and sunflower seeds contact the back, and the sunflower seeds of throwing block 1 lower part pile up more, and the sunflower seeds of upper portion is less, is thrown away the sunflower seeds of back lower part and does not disperse, and the striking is thrown that the section of thick bamboo 2.1 back broken shell effect is poor, influences the shelling rate.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (12)
1. A sunflower shelling throwing block is characterized by comprising a cuboid throwing block body, wherein a plurality of parallel guide grooves are formed in one surface of the throwing block body along the length direction, and the width of each guide groove is equal to that of sunflower seeds;
the angle part of one surface of the throwing block body, which is provided with the guide groove, is cut with a slope along the width direction and the length direction, and the slope enables the throwing block body to become thicker gradually from the angle part to other angle parts.
2. A sunflower huller, characterized by that, it includes the sunflower hulling flail block of claim 1, it also includes the cylindrical flail cylinder that the upper and lower openings are set up vertically, there are roof plates on the top opening of flail cylinder, the middle part of the roof plate has inlets; a motor is vertically arranged in the throwing cylinder, and a motor shaft of the motor is coaxially arranged with the huller main body; two horizontal throwing disks are arranged at the top end of the motor shaft above the motor; the throwing disc at the bottom is fixedly connected with a motor shaft; a throwing disc feeding port is formed in the middle of the upper throwing disc and is positioned right below the inlet of the top plate; the piece body that gets rid of that has a plurality of vertical settings along circumference align to grid between two quotations of getting rid of the dish, gets rid of the piece body and arranges in and get rid of a dish feed inlet to getting rid of between the dish edge, get rid of two long limits of piece body with two quotations of getting rid of the dish are laminated and fixed, it is relative with the adjacent one side that gets rid of the piece body and do not be equipped with the guide way to get rid of the piece body, the one end that gets rid of the piece body and be equipped with the inclined plane is close to get rid of a dish feed inlet, just it is close to get rid of the thin bight of the piece body get rid of a dish feed inlet.
3. A sunflower seed sheller according to claim 2, wherein a conical distributor is provided on the lower side of the throwing disk surface facing the throwing disk inlet.
4. A sunflower huller as claimed in claim 2 wherein a feed pipe is vertically inserted into the opening of the top plate, the top opening of the feed pipe being located outside the top plate as a huller feed inlet; the bottom opening of the feeding pipe is arranged above the feed inlet of the throwing disc; and the bottom opening of the throwing cylinder is a discharge port of the huller.
5. A sunflower huller, comprising a frame, characterized in that, it comprises the sunflower huller of any one of claims 2-4, the front end of the frame is provided with a raw material elevator and a return material elevator, and the huller, a collecting hopper, a boiling bin and a multilayer sieving machine are arranged in the frame from top to bottom in sequence; a cyclone separator is arranged on the side part of the frame;
the huller comprises a raw material huller and a return huller, a feed inlet of the raw material huller is communicated with a discharge port of the raw material lifting machine through a feed chute, and a feed inlet of the return huller is communicated with a discharge port of the return lifting machine through a feed chute;
the discharge ports of the raw material huller and the returning material huller are hermetically communicated with the feed port of the boiling bin; the feed inlet of the cyclone separator is communicated with the top of the boiling bin;
the screen surface of the screening machine is obliquely arranged, and the screening machine is flexibly connected with the rack; a discharge port at the lower end of each sieving machine is a material return port, and a discharge port at the upper end of each sieving machine is a material outlet; the discharge hole of the sieving machine on the upper layer is arranged above the sieving surface of the sieving machine below; the discharge port of the screening machine at the lowermost layer is a sunflower seed collecting port; the material returning port of the sieving machine on the upper layer is communicated with the material inlet of the material returning hoisting machine; the side part of the lower-layer screening machine is provided with a material returning mechanism, a feed inlet of the material returning mechanism is communicated with a discharge outlet of the screening machine on the same layer, and a discharge outlet of the material returning mechanism is arranged above the screening machine on the upper layer.
6. A sunflower huller as claimed in claim 5 wherein the sieve bed of the sieve is a scaly sieve bed, the upper openings of the scaly sieve bed are arranged obliquely upwards along the bed surface of the scaly sieve bed and directed towards the outlet of the sieve, and the sides of the sieve bed are provided with vibration motors.
7. A sunflower huller as claimed in claim 5 wherein the screen is attached to the housing by a leaf or helical spring.
8. A sunflower seed sheller according to claim 5, wherein a screw conveyor is provided at the outlet of the cyclone, and the outlet of the screw conveyor is a sunflower seed husk outlet.
9. A sunflower seed sheller according to claim 5, wherein the return means comprises a return chute located below the return opening of the screening machine and a lifting means located at the side of the screening machine, the inlet opening of the lifting means being located in the return chute and the outlet opening of the lifting means being located above the screening surface of the screening machine.
10. Sunflower huller as claimed in claim 9, characterized in that the lifting mechanism is a pneumatic conveyor, a bucket elevator or a screw conveyor.
11. Sunflower huller as claimed in claim 9, characterized in that the outlet of the lifting mechanism is provided with a distribution chute having a width corresponding to the width of the screen of the sifter.
12. A sunflower seed sheller according to claim 5 wherein said screen separator is provided with a dust hood at the top, said dust hood being connected to said cyclone.
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CN202222149966.4U CN218389678U (en) | 2022-08-15 | 2022-08-15 | Sunflower shelling and throwing block and sunflower sheller and sheller using same |
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CN202222149966.4U CN218389678U (en) | 2022-08-15 | 2022-08-15 | Sunflower shelling and throwing block and sunflower sheller and sheller using same |
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