CN218361039U

CN218361039U - Cleaning device for ground ore alloy spherical tooth products

Info

Publication number: CN218361039U
Application number: CN202222345740.1U
Authority: CN
Inventors: 罗晓冬; 黄杰; 薛林
Original assignee: ZIGONG CEMENTED CARBIDE CORP Ltd
Current assignee: ZIGONG CEMENTED CARBIDE CORP Ltd
Priority date: 2022-09-05
Filing date: 2022-09-05
Publication date: 2023-01-24
Anticipated expiration: 2032-09-05

Abstract

The utility model discloses a cleaning device for ground mine alloy spherical tooth products, which comprises a cleaning mechanism and a rotating mechanism; the cleaning mechanism comprises a cleaning tank arranged on the frame, a plurality of ultrasonic vibrators arranged on the cleaning tank and a cleaning tool basket arranged in the cleaning tank; the rotating mechanism comprises a rotating shaft assembly arranged in the cleaning tank, a transmission assembly arranged on the wall of the cleaning tank and used for driving the rotating shaft assembly to rotate, and a motor connected with the transmission assembly, wherein the rotating shaft assembly comprises a driving shaft connected with the transmission assembly, a driven shaft and two sets of tooth type assemblies I respectively arranged at two ends of the driving shaft and the driven shaft, and the cleaning tool basket is arranged in the cleaning tank and is positioned above the driving shaft and the driven shaft, and two ends of the cleaning tool basket are meshed with the tooth type assemblies I. The cleaning device adopts a unique tool basket design, has a scientific and feasible structure, can achieve a good alloy product cleaning effect, and is particularly suitable for cleaning rolling ball teeth and drilling teeth type ground ore products.

Description

Cleaning device for ground ore alloy spherical tooth products

Technical Field

The utility model belongs to the technical field of belt cleaning device, a washing of ground ore deposit product is related to, concretely relates to ground ore deposit alloy ball tooth class product belt cleaning device.

Background

In modern industry, ground and mine alloy products are widely applied in the fields of mining, excavating and road building engineering. For the surface of the ground and mine alloy products after preparation and grinding, residual grinding agents, oil stains, powder, other impurities and the like exist, so that the ground and mine alloy products are difficult to clean, and the conventional ground and mine alloy products are mainly cleaned in the following two modes: (1) The geomine alloy product is put into weak acid liquid to be directly soaked for a period of time and then is blown and cleaned. The method has the defects of high labor intensity of manual operation, certain corrosion to products, poor cleaning effect, poor environmental protection and influence on the service life of alloy products; and (1) cleaning the surface mineral alloy product by ultrasonic waves. The existing ultrasonic cleaning device for alloy products in the market generally mainly cleans the alloy products such as cutters and blades, an automatic assembly line cleaning mode is formed by combining a multi-station cleaning process, and a structural mode generally adopts a conveying mesh belt type or a groove type. The cleaning line device is suitable for products such as cutters and cutting blades, the cleaning amount of a single batch is small, the cleaning unit is light, the tool product is kept in a relatively static fixed state during cleaning, and the complete cleaning effect of all parts of the product cannot be ensured.

For ground ore alloy products, particularly for drilling tooth and spherical tooth products, the requirement of one-time cleaning is large, the product weight is heavy, the requirement of cleaning the ground ore products in batches and the guarantee of good cleaning quality are met, the requirements on an ultrasonic cleaning mode and structural design are strict, and the ultrasonic cleaning device does not have mature technology and application in the market at present.

SUMMERY OF THE UTILITY MODEL

Artifical washing intensity of labour who exists is big, ultrasonic cleaning line single batch washing volume is little, abluent whole weight is light, can't guarantee that the product reaches good cleaning performance scheduling problem everywhere to the ground ore deposit alloy class product that exists among the prior art, the utility model provides a ground ore deposit alloy ball tooth class product belt cleaning device for there is not enough in solving prior art, this belt cleaning device adopts unique frock basket design, and structure science is feasible, can reach good alloy product cleaning performance, is particularly useful for the washing of roll-in ball tooth, brill tooth class ground ore deposit product.

In order to solve the technical problem, the utility model discloses a following technical scheme:

a cleaning device for ground mine alloy spherical tooth products comprises a cleaning mechanism and a rotating mechanism; the cleaning mechanism comprises a cleaning tank arranged on the rack, a plurality of ultrasonic vibrators arranged on the cleaning tank and a cleaning tool basket arranged in the cleaning tank; rotary mechanism is including installing the pivot subassembly in the washing tank, installing and be used for driving pivot subassembly pivoted drive assembly and the motor of being connected with drive assembly on wasing the cell wall, the pivot subassembly includes driving shaft, driven shaft and two sets of tooth type group I of installing respectively in driving shaft, driven shaft both ends that are connected with drive assembly, it meshes mutually with tooth type group I to wash frock basket and lay in driving shaft, driven shaft top and both ends in the washing tank.

Above-mentioned ground ore deposit alloy ball tooth class product belt cleaning device, drive assembly mainly used drive rotatory driving shaft and driven shaft rotate, and drive assembly can adopt the transmission design of the conventional use in this field, for example conventional transmission part combination such as gear, rack and chain. The utility model discloses in, the drive assembly preferably includes two sets of tooth type group II and chain tensioner that install on the washing cell wall and with I homonymy of tooth type group and two sets of chains that are used for connecting the tooth type group I that is located the homonymy, tooth type group II, chain tensioner, tooth type group I and tooth type group II are through chain drive. The tensioning ware is belt, the last holding device commonly used of chain drive system, and its characteristics are that keep belt, chain can possess suitable tensile force at the transmission in-process to avoid the belt to skid, or avoid the hold-in range to take place to jump the tooth, take off the tooth and drag out, or prevent that the chain is not hard up, drop, alleviate sprocket, chain wearing and tearing, the structure of tensioning ware is various, the utility model discloses do not have special restriction to tensioning ware concrete structure, on the basis that reaches the tensioning effect, conventional selection tensioning ware and installation can.

Furthermore, the gear component group I comprises a gear I and a gear II which are respectively arranged at the end parts of the driving shaft and the driven shaft. Two ends of the cleaning tool basket are meshed with the gear I and the gear II at two ends of the driving shaft and the driven shaft. And the gear component group II comprises a gear III and a gear IV which are arranged on the wall of the cleaning tank. More preferably, the positions of the gear I, the gear II and the gear III form an isosceles triangle (the position of the gear III is taken as a vertex corresponding to the bottom edge), and the gear IV is arranged between the gear III and the gear I or the gear II and is positioned in the isosceles triangle. Furthermore, the motor is arranged outside the cleaning tank, an output shaft of the motor is connected with the gear III to drive the transmission mechanism to move, the motor is preferably a speed regulating motor with a manual speed regulating device, and the working rotating speed can be regulated by a speed regulating button.

According to the cleaning device for the surface mine alloy spherical tooth products, the cleaning tool basket is mainly used for containing the surface mine alloy products to be cleaned, the alloy product loading capacity is loaded according to the design value, the structural design and the bearing capacity are considered, and the use requirement can be met when the loading capacity of each basket is about 50kg. The two end parts of the cleaning tool basket are meshed with the tooth component group I to form rotation, so that the cleaning tool basket can be driven to rotate together. In the utility model, the cleaning tool basket is a six-edge squirrel cage basket, mesh openings are uniformly distributed on six side plates of the six-edge squirrel cage basket, and one side plate is of a buckle type turnover door structure; two end parts of the six-edge squirrel cage-shaped basket are sleeved with gear rings, and the gear rings can be meshed with the gear component group I to form rotation.

According to the cleaning device for the earth and mineral alloy spherical tooth products, the cleaning tank is mainly used for containing cleaning liquid and installing other parts of the device. The specific shape and structure of the cleaning tank can be designed according to the conventional design. The utility model discloses in, the washing tank including install in the frame cell body and with cell body up end sliding connection's apron. The groove body is preferably of a cuboid structure. In order to further realize the automation of the cleaning device, preferably, the cleaning device further comprises an air cylinder, and an output shaft of the air cylinder is fixedly connected with the cover plate so as to push the cover plate to reciprocate. The cover plate is closed during cleaning, so that closed safety cleaning is realized.

According to the cleaning device for the surface mine alloy spherical tooth products, the ultrasonic vibrator is an ultrasonic vibrator, and ultrasonic cleaning is achieved through the ultrasonic vibrator. On the basis of realizing the purpose of ultrasonic cleaning, the installation position and the specific number of the ultrasonic vibrators are not particularly limited. In the present invention, the ultrasonic vibrator is preferably installed on an outer side wall and/or a bottom surface outer surface of the cleaning tank. The number of the ultrasonic vibrators is preferably 6-10, wherein 4-6 ultrasonic vibrators are arranged on the outer surface of the ground of the cleaning tank, and 2-4 ultrasonic vibrators are arranged on the outer side wall of the cleaning tank.

Compared with the prior art, the utility model, following beneficial effect has:

(1) The utility model provides a ground ore deposit alloy ball tooth class product belt cleaning device through setting up wiper mechanism and rotary mechanism, will treat that the washing product is placed in the washing frock basket of independent design, and it is rotatory to drive by rotary mechanism again, adopts the ultrasonic cleaning mode, keeps relative sliding motion between the product during washing, can effectively guarantee all products good cleaning performance in position everywhere.

(2) The utility model provides a ground ore deposit alloy ball tooth class product belt cleaning device, it is big to wash frock basket single washing volume, efficient, and can combine to form with other cleaning process and wash the unit line, production efficiency is high, and the simple repeated labor of fungible manual work reduces intensity of labour, practices thrift the cost of labor.

(3) The utility model provides a ground ore deposit alloy ball tooth class product belt cleaning device, the reciprocating motion's that is driven by the cylinder removable cover can freely control the apron switching action, and the apron is closed during the washing, realizes that closed security washs, and degree of automation is high, and the security is good.

(4) Overall speaking, this ground ore deposit alloy ball tooth class product belt cleaning device adopts the ultrasonic cleaning mode, and structural design scientific and feasible, unique frock basket design, the cleaning performance is good, efficient, and overall structure is simple, and is easy and simple to handle, easily industrialization is worth in the industry popularizing and applying.

Drawings

FIG. 1 is a schematic structural view of the cleaning device for the ground and mine alloy products of the present invention;

FIG. 2 is a top cross-sectional view of FIG. 1;

fig. 3 is a view showing the structure of the cleaning tool basket.

Reference numerals referred to in the drawings are: 11. a cleaning tank; 12. an ultrasonic vibrator; 13. cleaning the tool basket; 14. a cover plate; 15. a cylinder; 16. a frame; 21. a rotating shaft assembly; 22. a transmission assembly; 23. an electric motor.

Detailed Description

In order to make the technical solution of the present invention better understood, the following description is provided for the purpose of illustrating the present invention with reference to the accompanying drawings and embodiments.

As shown in fig. 1 to 2, the cleaning device for the geo-mineral alloy button products provided in this embodiment includes a cleaning mechanism and a rotating mechanism.

The cleaning mechanism comprises a cleaning tank 11, a plurality of ultrasonic vibrators 12, a cleaning tool basket 13 and an air cylinder 15. The cleaning tank 11 is mainly used for containing cleaning liquid and installing other parts of the device. The cleaning tank 11 includes a tank body mounted on the frame 16 and a cover plate 14 slidably connected to an upper end surface of the tank body. The groove body is of a cuboid structure. An output shaft of the cylinder 15 is fixedly connected with the cover plate 14 so as to push the cover plate 14 to reciprocate. When cleaning, the cover plate 14 is closed, and closed safety cleaning is realized. After the cleaning time is finished, the cover plate 14 is opened, the cleaning tool basket 13 and the alloy products in the cleaning tool basket are hoisted and taken out, the products are reloaded, and periodic cyclic action is realized.

The cleaning tool basket 13 is arranged in the cleaning tank 11 and is mainly used for containing the ground and mineral alloy products to be cleaned. As shown in fig. 3, the cleaning tool basket 13 is a six-edge squirrel cage basket, mesh openings are uniformly distributed on six side plates of the six-edge squirrel cage basket, and one side plate is of a buckle type opening door structure. Gear rings are sleeved at two end parts of the six-edge squirrel-cage-shaped basket. Proper amount of cleaning water and cleaning agent are filled in the cleaning tank 11, the surface mineral alloy product to be cleaned is pre-loaded in the cleaning tool basket 13, the buckle turnover door of the basket is closed, and the alloy product and the cleaning tool basket 13 are hoisted and installed and positioned in the cleaning tank 11. The loading capacity of the alloy product is loaded according to the design value, and the loading capacity of each basket is designed to be 50kg by considering the structural design and the bearing capacity of the alloy product. The number of the ultrasonic vibrators 12 is 6, 4 of them are installed on the outer surface of the ground of the cleaning tank 11, and 2 are installed on the outer side wall of the cleaning tank 11. When the product is cleaned, the ultrasonic vibrator 12 is started.

The rotating mechanism comprises a rotating shaft assembly 21 arranged in the cleaning tank 11, a transmission assembly 22 arranged on the wall of the cleaning tank 11 and used for driving the rotating shaft assembly 21 to rotate, and a motor 23 connected with the transmission assembly 22. The motor 23 is a speed regulating motor with a manual speed regulating device, and the working rotating speed can be regulated by a speed regulating button. The rotating shaft assembly 21 comprises a driving shaft, a driven shaft and two sets of tooth component sets I which are respectively arranged at two ends of the driving shaft and the driven shaft. The driving shaft and the driven shaft are fixedly arranged on the bottom of the cleaning tank 11 through a supporting bearing seat. The gear component group I comprises a gear I and a gear II, wherein the gear I is installed at the end part of a driving shaft, and the gear II is installed at the end part of a driven shaft.

The transmission assembly 22 is primarily used to drive the rotation of the rotary drive and driven shafts. The transmission assembly 22 comprises two sets of tooth component group II and chain tensioner which are arranged on the wall of the cleaning tank 11 and are at the same side of the tooth component group I, and two sets of chains which are used for connecting the tooth component group I, the tooth component group II and the chain tensioner which are at the same side. The gear component group II comprises a gear III and a gear IV which are arranged on the wall of the cleaning groove 11. The gear I, the gear II and the gear III are located to form an isosceles triangle (the position of the gear III is taken as a vertex corresponding to the bottom edge), and the gear IV is arranged between the gear III and the gear I or the gear II and is located in the isosceles triangle. The motor 23 is installed outside the cleaning tank 11, an output shaft of the motor 23 is connected with the gear III to drive the transmission mechanism to move, and finally the cleaning tool basket 13 and the alloy products in the cleaning tool basket are driven to rotate and clean together, and the working rotating speed is adjustable.

The cleaning tool basket 13 is placed in the cleaning groove 11 and located above the driving shaft and the driven shaft, and gear rings at two ends of the cleaning tool basket 13 are accurately positioned with a gear I and a gear II at two ends of the driving shaft and the driven shaft and are meshed well with each other, and the cleaning tool basket can rotate freely.

The working process of the cleaning device for the geomine alloy spherical tooth products provided by the embodiment is described as follows: and (4) putting the to-be-cleaned ground ore alloy product into the cleaning tool basket 13, and closing the buckle turnover door. Proper amount of cleaning water and cleaning agent are filled in the ultrasonic cleaning tank 11, and the alloy product and the cleaning tool basket 13 are hoisted into the ultrasonic cleaning tank 11 1. And gear rings at two ends of the cleaning tool basket 13 are meshed with the gear I and the gear II and positioned and fixed. The cylinder 15 drives the cover plate 14 to move, the cover plate 14 is closed, and the sealed cleaning is kept. The motor 23 drives the gear III to rotate, and then the chain drives the gear I and the gear II to rotate, so that the cleaning tool basket 13 rotates and drives and slowly rotates together with the alloy product. During cleaning, the ultrasonic vibrator 12 is started, and the ground and mineral alloy product slowly rotates along with the cleaning tool basket 13 to perform ultrasonic cleaning operation. After the cleaning is finished, the air cylinder 15 drives the cover plate 14 to move, the cover plate 14 is opened, the cleaning tool basket 13 and the alloy products in the cleaning tool basket are hoisted and taken out, and the products in the cleaning tool basket 13 are taken out. And reloading the product again to realize the periodic cycle action.

The above description is only for the embodiments of the present invention, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art will know all the common technical knowledge in the technical field of the present invention before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the schemes, and some typical known structures or known methods should not become obstacles for those skilled in the art to implement the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims

1. The utility model provides a ground ore deposit alloy ball tooth class product belt cleaning device which characterized in that: comprises a cleaning mechanism and a rotating mechanism; the cleaning mechanism comprises a cleaning tank (11) arranged on a frame (16), a plurality of ultrasonic vibrators (12) arranged on the cleaning tank (11) and a cleaning tool basket (13) arranged in the cleaning tank (11); rotary mechanism is including installing pivot subassembly (21) in washing tank (11), installing motor (23) that are used for driving pivot subassembly (21) pivoted drive assembly (22) and are connected with drive assembly (22) on washing tank (11) wall, pivot subassembly (21) include driving shaft, driven shaft and two sets of tooth type group I of installing respectively in driving shaft, driven shaft both ends of being connected with drive assembly (22), wash frock basket (13) and lay and lie in driving shaft, driven shaft top and both ends and tooth type group I mesh mutually in washing tank (11).

2. The apparatus for cleaning geo-mineral alloy button products according to claim 1, wherein: the transmission assembly (22) comprises two sets of tooth type component groups II and chain tensioners which are arranged on the wall of the cleaning tank (11) and are at the same side as the tooth type component group I, and two sets of chains which are used for connecting the tooth type component group I, the tooth type component group II and the chain tensioners and are located at the same side, and the tooth type component group I and the tooth type component group II are in transmission through the chains.

3. The apparatus for cleaning geo-mineral alloy button products according to claim 2, wherein: the gear type group I comprises a gear I and a gear II which are respectively arranged at the end parts of a driving shaft and a driven shaft.

4. The cleaning device for the geodetic alloy spherical tooth products according to claim 3, characterized in that: the gear type group II comprises a gear III and a gear IV which are arranged on the wall of the cleaning tank (11), and an output shaft of the motor (23) is connected with the gear III.

5. The cleaning device for the geodetic alloy spherical tooth products according to claim 4, characterized in that: the gear I, the gear II and the gear III are located to form an isosceles triangle, the gear III is located to serve as a vertex corresponding to the bottom edge of the isosceles triangle, and the gear IV is arranged between the gear III and the gear I or the gear II and located in the isosceles triangle.

6. The apparatus for cleaning geo-mineral alloy button products according to claim 1, wherein: wash frock basket (13) and be six edge type squirrel cage form baskets, evenly cloth has netted opening on six curb plates of six edge type squirrel cage form baskets, and wherein a curb plate is buckle formula and opens a structure, and two end cover of six edge type squirrel cage form baskets are equipped with the ring gear that can form I intermeshing with the tooth type.

7. The apparatus for cleaning geo-mineral alloy button products according to claim 1, wherein: the cleaning tank (11) comprises a tank body arranged on the frame (16) and a cover plate (14) movably connected with the upper end face of the tank body.

8. The apparatus of claim 7, wherein: the cleaning device further comprises an air cylinder (15), and an output shaft of the air cylinder (15) is fixedly connected with the cover plate (14) and used for pushing the cover plate (14) to reciprocate along the upper end face of the tank body.

9. The apparatus for cleaning earth and mineral alloy button products according to any one of claims 1 to 8, wherein: the ultrasonic vibrator (12) is arranged on the outer side wall and/or the outer surface of the bottom surface of the cleaning tank (11).

10. The apparatus for cleaning products such as alloy buttons and other teeth in the ground or mine according to any one of claims 1 to 8, wherein: the number of the ultrasonic vibrators (12) is 6-10.