CN218319199U

CN218319199U - Automatic guiding and conveying device for feeding of ALC (automatic level control) board

Info

Publication number: CN218319199U
Application number: CN202222227344.9U
Authority: CN
Inventors: 许航; 陈杰; 孙伟; 吴忠江; 黄金
Original assignee: Shenzhen Zhongzhi Construction Technology Co ltd; China Construction Science And Engineering Group Green Technology Co ltd
Current assignee: Shenzhen Zhongzhi Construction Technology Co ltd; China Construction Science And Engineering Group Green Technology Co ltd
Priority date: 2022-08-23
Filing date: 2022-08-23
Publication date: 2023-01-17
Anticipated expiration: 2032-08-23

Abstract

The utility model discloses an automatic conveyer of just leading of ALC board material loading, include: the conveying line is used for bearing and conveying the ALC plate; the overturning mechanism is arranged on one side of the conveying direction of the conveying line and used for receiving the ALC plate and overturning the ALC plate onto the conveying line; and the pushing mechanism is arranged on the conveying line and can slide towards the direction of the turnover mechanism so as to push the ALC plate on the conveying line to be abutted against the turnover mechanism. According to the automatic guide conveying device for feeding the ALC board, the ALC board is fed through the turnover mechanism, the feeding of the ALC board can be realized through turnover, and the feeding efficiency is greatly improved; the arrangement of the pushing mechanism pushes the ALC plate to the contact positions of two sides of the ALC plate with the pushing mechanism and the turnover mechanism respectively, so that the accuracy of the subsequent processing position is greatly guaranteed, and the processing precision and efficiency are improved.

Description

Automatic guiding and conveying device for feeding of ALC (automatic level control) board

Technical Field

The utility model relates to a board conveyer technical field, in particular to automatic conveyer of leading of ALC board material loading.

Background

ALC is short for autoclaved lightweight concrete, and is one of high-performance autoclaved aerated concrete (ALC). The ALC board is a porous concrete forming board (reinforced with processed reinforcing steel bars) which is formed by curing fly ash (or silica sand), cement, lime and the like serving as main raw materials through high-pressure steam. ALC panels have good fire resistance, sound insulation, and thermal insulation, and at the same time, they have a strong load-bearing capacity, and are often constructed using ALC panels in a wide variety of buildings. The produced ALC board cannot be directly used, and needs to be processed, such as cutting, drilling and the like; the current ALC plate processing line has the problems of low feeding efficiency, low positioning accuracy and the like.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. For this, the utility model provides an automatic conveyer of just leading of ALC board material loading can promote material loading efficiency effectively to be provided with and lead positive mechanism and carry out accurate location to the ALC board, can guarantee the precision and the efficiency of follow-up processing effectively.

According to the utility model discloses automatic conveyer of leading of ALC board material loading, include: the conveying line is used for bearing and conveying the ALC plate; the overturning mechanism is arranged on one side of the conveying direction of the conveying line and used for receiving the ALC plate and overturning the ALC plate onto the conveying line; and the pushing mechanism is arranged on the conveying line and can slide towards the direction of the turnover mechanism so as to push the ALC plate on the conveying roller to abut against the turnover mechanism.

According to the utility model discloses automatic conveyer of just leading of ALC board material loading has following beneficial effect at least:

the ALC board is loaded through the turnover mechanism, and the loading of the ALC board can be realized through the turnover, so that the loading efficiency is greatly improved; the arrangement of the pushing mechanism pushes the ALC plate to the contact positions of two sides of the ALC plate, which are respectively contacted with the pushing mechanism and the turnover mechanism, so that the feeding ALC plate can always keep a uniform positioning position in the conveying process at each time, the accuracy of the subsequent processing position is greatly ensured, and the processing precision and efficiency are improved.

According to some embodiments of the invention, the conveyor line comprises a chassis and a conveyor roller mounted to the chassis in rotation about its own axis; the conveying rollers are provided with a plurality of conveying rollers which are arranged at intervals and are in transmission connection; and one end of the bottom frame is provided with a first driving device for driving the conveying roller to rotate.

According to some embodiments of the utility model, the axis of conveying roller with the width direction of chassis has the contained angle to make ALC board unidirectional transfer in-process can simultaneously to tilting mechanism is close to.

According to some embodiments of the present invention, the turnover mechanism includes a hinged plate, the hinged plate is provided with a first hinge hole and a second hinge hole, the first hinge hole is hinged to the base frame, and the second hinge hole is connected with a second driving device for driving the turnover mechanism to wind the first hinge hole for rotation.

According to some embodiments of the utility model, tilting mechanism still includes first curb plate and the second curb plate that is used for supporting the ALC board, first curb plate with the articulated slab all connect in the same one end of second curb plate, and set up respectively in the both sides of second curb plate.

According to the utility model discloses a some embodiments, first guide cylinder is installed to first curb plate, the second curb plate sets up in two adjacent between the conveying roller.

According to some embodiments of the utility model, the slide rail is installed to the chassis, push away to push away mechanism slidable mounting in on the slide rail to be connected with its edge of drive the gliding third drive arrangement of slide rail.

According to the utility model discloses a some embodiments, it includes push pedal and slip table to push away by the mechanism, slip table slidable mounting in the slide rail, the push pedal install in the slip table, third drive arrangement one end with the push pedal is connected, the other end with the chassis is connected.

According to some embodiments of the present invention, the push plate faces one side of the turnover mechanism, and the second guide cylinder is installed.

According to some embodiments of the utility model, slide rail both sides and top all are provided with the dust guard.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The invention is further described with reference to the following figures and examples, in which:

fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of the turnover mechanism according to the embodiment of the present invention;

fig. 3 is a schematic structural diagram of a pushing mechanism according to an embodiment of the present invention;

fig. 4 is a top view of the embodiment of the present invention.

Reference numerals:

the conveying line 100, the conveying roller 110, the first driving device 120, the chassis 130, the slide rail 140 and the dust-proof plate 141;

the turnover mechanism 200, the first side plate 210, the first guide cylinder 211, the second side plate 220, the hinge plate 230, the first hinge hole 231, the second hinge hole 232 and the second driving device 240;

the pushing mechanism 300, the push plate 310, the second guide cylinder 311, the sliding table 320, the third driving device 330 and the pressure sensor 340.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper and lower directions, is the orientation or positional relationship shown on the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore should not be construed as limiting the present invention.

In the description of the present invention, a plurality means two or more. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 to 4, the utility model relates to an automatic conveyer of leading of ALC board material loading of embodiment includes: a conveying line 100, a turnover mechanism 200 and a pushing mechanism 300 which are arranged on the conveying line 100.

Referring to fig. 1 and 4, the conveyor line 100 includes a base frame 130, the bottom of the base frame 130 is fixedly connected to the ground through bolts, a plurality of conveying rollers 110 are disposed on the top of the base frame 130, the conveying rollers 110 are rotatably mounted on the top of the base frame 130 around their axes, and the plurality of conveying rollers 110 are disposed at intervals and are connected through a chain transmission. The end of the conveyor line 100 is provided with a first driving device 120 for driving the conveyor rollers 110 at the end of the conveyor line 100 to rotate, and then all the conveyor rollers 110 are driven to rotate by the chains.

In some embodiments of the present invention, the first driving device 120 is a motor, and an output shaft of the motor is connected to one conveying roller 110 at the end of the conveying line 100.

It is understood that the plurality of conveying rollers 110 may be connected in other driving manners, such as a belt driving connection or a gear driving connection.

In a further embodiment of the present invention, the bottom frame 130 includes side members on both sides and a plurality of cross members disposed between the side members on both sides for connecting the side members on both sides, and both ends of the conveying roller 110 are respectively installed on the side members on both sides. The side beams at both sides of the chassis 130 are arranged in parallel, but the conveying rollers 110 are not arranged perpendicular to the side beams, but the central axes of the conveying rollers 110 have an included angle with the width direction of the chassis 130, so that the ALC plates can approach the turnover mechanism 200 at the same time in the one-way conveying process. Referring specifically to fig. 4, the conveying roller 110 is inclined in a plan view, and when the conveying roller 110 is rotated, the friction force generated by the interaction between the conveying roller 110 and the ALC plate generates two motion components, one is sliding in the longitudinal direction of the chassis 130, and the other is moving in the tilting mechanism 200.

Further, tilting mechanism 200 sets up respectively in the both sides of chassis 130 with pushing away mechanism 300, and in order to guarantee that the rotation of conveying roller 110 promotes the ALC board and removes towards one side of tilting mechanism 200, the both ends that need to guarantee same conveying roller 110 have the difference in position on the direction of delivery of ALC board, and the one end of locating tilting mechanism 200 promptly should fall behind the other end setting on the direction of delivery of ALC board.

The turnover mechanism 200 is disposed at one end of the conveying roller 110, and is used for receiving the ALC plate and turning the ALC plate over onto the conveying roller 110. Referring to FIG. 2, the tilting mechanism 200 includes a first side plate 210, a second side plate 220 and a hinge plate 230, wherein the first side plate 210 and the second side plate 220 are disposed perpendicular to each other and are respectively used for contacting two adjacent sides of the ALC plate. The first side plate 210 and the hinge plate 230 are both connected to the same end of the second side plate 220 and are respectively disposed on two sides of the second side plate 220; the hinge plate 230 is provided with a first hinge hole 231 and a second hinge hole 232, the first hinge hole 231 is hinged to the base frame 130, and the second hinge hole 232 is connected with a second driving means 240 for driving the turnover mechanism 200 to rotate about the first hinge hole 231.

In some embodiments of the present invention, the turnover mechanism 200 includes two second side plates 220 and two hinge plates 230, the two second side plates 220 are respectively connected to both ends of the first side plate 210 in the length direction, and the two hinge plates 230 are respectively connected to the two second side plates 220. The first hinge hole 231 and the second hinge hole 232 of the hinge plate 230 are respectively disposed at two ends of the hinge plate 230, the second driving device 240 is a turnover cylinder, two ends of the turnover cylinder are respectively connected to the base frame 130 and the second hinge hole 232, and the turnover cylinder is driven to extend and retract to drive the turnover mechanism 200 to rotate around the first hinge hole 231. The length of the second side plate 220 is greater than that of the first side plate 210, and the length of the second side plate 220 should be less than that of the conveying roller 110.

In some embodiments of the present invention, the first guide cylinder 211 is installed on the first side plate 210, and the second side plate 220 is disposed between two adjacent conveying rollers 110. Specifically, as shown in fig. 1 and 4, the first guide cylinder 211 is mounted to the first side plate 210 to rotate around its axis. The turnover mechanism 200 comprises a feeding position and a discharging position, the second side plate 220 is in a vertical state in the feeding position, and the ALC plate is placed on the turnover mechanism 200 manually or mechanically; the second side plate 220 is horizontal at the discharging position, and the ALC plate is dropped on the conveying roller 110 when the turnover mechanism 200 is switched from the loading position to the discharging position.

It should be noted that the surface of the second side plate 220 in the discharging position should be lower than the highest position of the conveying roller 110, so that the ALC plate can be placed on the conveying roller 110. The first guide cylinder 211 in the discharging position is in a vertical state, that is, the axial direction of the first guide cylinder 211 is a vertical direction. When the conveying roller 110 starts to convey the ALC plate, the ALC plate can be close to the turnover mechanism 200 at the same time in the conveying process of the ALC plate, so the ALC plate can be in contact with the outer peripheral wall of the first guide cylinder 211, and the ALC plate can be conveyed and driven to rotate around the central axis of the ALC plate in the process because the first guide cylinder 211 is in a vertical state at the moment, so that the ALC plate is in dynamic friction with the ALC plate, the friction force is small, and the ALC plate cannot be greatly hindered from being conveyed.

The pushing mechanism 300 is slidably mounted on the chassis 130 and can move toward the tilting mechanism 200, so as to drive two sides of the ALC plate on the conveying roller 110 to contact with the pushing mechanism 300 and the tilting mechanism 200 respectively. Referring to fig. 1 and 3, the chassis 130 is provided with a slide rail 140, and the pushing mechanism 300 is slidably provided on the slide rail 140 and connected to a third driving device 330 for driving the sliding mechanism to slide along the slide rail 140. Specifically, the third driving device 330 is a clamping cylinder, the clamping cylinder is disposed parallel to the slide rail 140, and two ends of the clamping cylinder are respectively connected to the bottom frame 130 and the pushing mechanism 300.

In some embodiments of the present invention, the pushing mechanism 300 includes a push plate 310 and a sliding table 320, the sliding table 320 is slidably mounted on the sliding rail 140, the push plate 310 is mounted on the sliding table 320, one end of the third driving device 330 is connected to the push plate 310, and the other end is connected to the bottom frame 130. Specifically, as shown in fig. 3, a second guide cylinder 311 is installed on one side of the push plate 310 facing the tilting mechanism 200, the second guide cylinder 311 is vertically arranged and rotates on a horizontal plane around its axis, the structure of the second guide cylinder 311 is substantially the same as that of the first guide cylinder 211, and when the clamping cylinder contracts to drive the push plate 310 to move towards the tilting mechanism 200, the peripheral wall of the second guide cylinder 311 contacts with one side of the ALC plate and pushes the ALC plate to move until the other side contacts with the first guide cylinder 211.

It is conceivable that, in order to accurately determine whether the ALC plate has contacted the first guide cylinder 211, a pressure sensor 340 and other structures may be disposed on the push plate 310, the pressure sensor 340 is linked with the clamping cylinder, and when the pressure sensor 340 senses a set pressure value, the clamping cylinder stops contracting and expands to reset.

In some embodiments of the present invention, both sides and the top of the slide rail 140 are provided with the dust guard 141. Specifically, referring to fig. 3, the dust-proof plate 141 has two functions, namely, preventing dust or particles from entering the guide rail and damaging the guide rail, and preventing the heavy object from falling and smashing the guide rail or the sliding table 320. The dust-proof plate 141 is detachably connected to the periphery and top of the guide rail, so that the guide rail can be maintained.

It should be understood that although the conveying roller 110 may generate a velocity component for pushing the ALC plate to approach the turnover mechanism 200 during the rotation process, since the ALC plate has a larger weight and a larger friction force between itself and the conveying roller 110, it may need a longer distance to be achieved by only relying on the action of the conveying roller 110 to make the ALC plate adhere to the first guiding cylinder 211, and the overlong conveying line may increase the construction cost, so the ALC plate is pushed to the position of adhering to the first guiding cylinder 211 by the pushing mechanism 300, and then is conveyed by the velocity component of the conveying roller 110, so that it can be ensured that the ALC plate always adheres to one side of the turnover mechanism 200 when the ALC plate is conveyed to the processing device.

The utility model discloses an in some embodiments, tilting mechanism 200 with push away and push away mechanism 300 and correspond the complete set setting, transfer chain 100 includes the material loading section, the process section and unloading section, the material loading section can set up many sets of tilting mechanism 200 according to the efficiency of processing and push away mechanism 300, the process section is in order to save manufacturing cost, can not set up tilting mechanism 200 and push away mechanism 300, and only fixed first curb plate 210 and the first guide cylinder 211 of being provided with, the unloading section can only set up tilting mechanism 200 and be used for the unloading, the unloading mode is opposite with the mode of material loading.

Further, the material loading section and the unloading section of transfer chain 100 all adopt the mode of multistage concatenation to constitute, and carry through the conveying roller 110 that sets up many intervals, and conveyor belt carries out the transmission, consequently is convenient for adjust the length of transfer chain 100. For example, if the feeding section with the length of 6 meters is used for conveying the ALC plate with the length of 3 meters, the conveying efficiency can be improved by shortening the length of the feeding section, and the discharging section is similar.

It is conceivable that the turnover mechanism 200 and the pushing mechanism 300 are both detachably mounted on the conveyor line 100, and the number and positions of the turnover mechanism 200 and the pushing mechanism 300 can be flexibly arranged so as to be suitable for different use scenarios; for example, the pushing mechanism 300 may not be provided, which has low requirement on positioning; when other feeding devices are provided, the turnover mechanism 200 may not be provided; by arranging a plurality of sets of turnover mechanisms 200 and pushing mechanisms 300 in parallel at the feeding section.

The utility model discloses automatic conveyer of leading of ALC board material loading, its theory of operation as follows:

1. the second driving device 240 drives the turnover mechanism 200 to the feeding position, and the ALC plate is manually or mechanically placed on the turnover mechanism 200;

2. the second driving device 240 drives the turnover mechanism 200 to switch from the loading position to the unloading position, so that the ALC plate is placed on the conveying roller 110;

3. the third driving device 330 contracts to drive the pushing plate 310 to approach the turnover mechanism 200, so as to drive the ALC plate to contact with the first guide cylinder 211;

4. the third driving device 330 is reset, and the conveying roller 110 conveys the ALC board to move in one direction; because the conveying roller 110 and the chassis 130 are arranged at an angle, the conveying roller 110 rotates to ensure that the ALC plate is always attached to one side of the turnover mechanism 200;

and 5, after the ALC board is separated from the area of the turnover mechanism 200, the second driving device 240 drives the turnover mechanism 200 to the feeding position to feed the next ALC board.

According to the utility model discloses automatic conveyer of just leading of ALC board material loading has following beneficial effect at least: the ALC board is loaded through the turnover mechanism 200, and the loading of the ALC board can be realized through turnover, so that the loading efficiency is greatly improved; the pushing mechanism 300 is arranged to push the ALC board to the position where the two sides of the ALC board respectively contact with the pushing mechanism 300 and the turnover mechanism 200, so that the ALC board fed each time can always keep a uniform positioning position in the conveying process, the accuracy of the subsequent processing position is greatly ensured, and the processing precision and efficiency are improved.

The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. An automatic conveying device that leads of ALC board material loading, characterized by, includes:

the conveying line (100) is used for carrying and conveying the ALC plate;

the overturning mechanism (200) is arranged on one side of the conveying direction of the conveying line (100) and used for receiving the ALC plate and overturning the ALC plate onto the conveying line (100);

and the pushing mechanism (300) is arranged on the conveying line (100) and can slide towards the direction of the turnover mechanism (200) so as to push the ALC plate on the conveying line (100) to abut against the turnover mechanism (200).

2. The ALC board loading automatic alignment conveyer of claim 1, characterized in that: the conveying line (100) comprises a base frame (130) and a conveying roller (110), wherein the conveying roller (110) is rotatably mounted on the base frame (130) around the axis of the conveying roller; a plurality of conveying rollers (110) are arranged, and the plurality of conveying rollers (110) are arranged at intervals and are in transmission connection; one end of the bottom frame (130) is provided with a first driving device (120) for driving the conveying roller (110) to rotate.

3. The ALC board loading automatic alignment conveyor of claim 2, wherein: an included angle is formed between the central axis of the conveying roller (110) and the width direction of the bottom frame (130), so that the ALC plate can approach the turnover mechanism (200) simultaneously in the one-way conveying process.

4. An ALC board material loading automatic guide conveyer of claim 3, characterized in that: the turnover mechanism (200) comprises a hinge plate (230), the hinge plate (230) is provided with a first hinge hole (231) and a second hinge hole (232), the first hinge hole (231) is hinged with the base frame (130), and the second hinge hole (232) is connected with a second driving device (240) for driving the turnover mechanism (200) to rotate around the first hinge hole (231).

5. An ALC board material loading automatic guide conveyer of claim 4, characterized in that: the turnover mechanism (200) further comprises a first side plate (210) and a second side plate (220) which are used for supporting the ALC plate, wherein the first side plate (210) and the hinge plate (230) are connected to the same end of the second side plate (220) and are respectively arranged on two sides of the second side plate (220).

6. An ALC board loading automatic alignment conveyor as claimed in claim 5, wherein: a first guide cylinder (211) is installed on the first side plate (210), and the second side plate (220) is arranged between two adjacent conveying rollers (110).

7. The ALC board loading automatic alignment conveyor of claim 2, wherein: the chassis (130) is provided with a sliding rail (140), the pushing mechanism (300) is slidably arranged on the sliding rail (140), and is connected with a third driving device (330) for driving the pushing mechanism to slide along the sliding rail (140).

8. An ALC board loading automatic alignment conveyor as claimed in claim 7, wherein: the pushing mechanism (300) comprises a push plate (310) and a sliding table (320), the sliding table (320) is slidably mounted on the sliding rail (140), the push plate (310) is mounted on the sliding table (320), one end of a third driving device (330) is connected with the push plate (310), and the other end of the third driving device is connected with the bottom frame (130).

9. An ALC board material loading automatic guide conveyer of claim 8, characterized in that: and a second guide cylinder (311) is arranged on one side, facing the turnover mechanism (200), of the push plate (310).

10. An ALC board loading automatic correcting conveyor as claimed in claim 7 or 8 or 9 wherein: both sides and the top of the slide rail (140) are provided with dust guard plates (141).