Dispensing module with XYZ three-axis driving mechanism
Technical Field
The utility model relates to a module is glued to point, specific saying so relates to a module is glued to point with XYZ triaxial actuating mechanism.
Background
The more and more the glue dispensing process is in industrial production, the more and more strict requirements are required, the automatic glue dispenser is widely applied to industrial production, and the application range of the glue dispensing technology is as follows: semiconductor packages, microelectronics and semiconductors, LEDs, avionics, the electrical machine industry, automotive and component parts, optical products, and communications electronics, among others. The application of the automatic glue dispenser improves the production efficiency to a great extent, improves the product quality, and can realize certain processes which can not be finished by manual glue dispensing. The automatic glue dispenser can realize three-axis linkage and intelligent work in the aspect of automation degree.
The automatic dispensing machine is bound to be provided with a dispensing module, the existing dispensing module can basically realize three-axis linkage, wherein a Z-axis mechanism of the dispensing module mostly uses a combination of a Z-axis motor and a screw rod to drive a Z-axis dispensing assembly to move up and down, and the Z-axis motor needs to rotate forwards and backwards in such a way so as to realize forward and reverse rotation of the screw rod. If the product is that the point array formula is arranged, the subassembly is glued to Z axle point frequently moves from top to bottom, and then Z axle motor also needs frequent corotation and reversal, and this kind of mode can cause very big load to Z axle motor, reduces the life of Z axle motor easily.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the to-be-solved technical problem of the utility model reside in that a module is glued to point with XYZ triaxial actuating mechanism is provided, and the purpose of module is glued to this point of design is that improve Z axle actuating mechanism's third servo motor life.
In order to solve the technical problem, the utility model discloses a following scheme realizes: the utility model discloses a module is glued to point with XYZ triaxial actuating mechanism, include:
the X-axis driving mechanism is driven by the Y-axis driving mechanism to do Y-axis motion, and the Z-axis driving mechanism is driven by the X-axis driving mechanism to do X-axis motion;
the Z-axis movable assembly is in driving connection with the Z-axis driving mechanism, and the Z-axis driving mechanism drives the Z-axis movable assembly to do lifting motion through an eccentric wheel;
the dispensing assembly is arranged on the Z-axial movable assembly and synchronously moves up and down along with the Z-axial movable assembly;
the glue dispensing assembly comprises a glue barrel and a glue outlet needle nozzle arranged on the glue barrel, and the glue barrel is fixed on the Z-axis movable assembly in an adjustable height manner;
the dispensing assembly further comprises a dispensing CCD visual device which is arranged on the Z-axis movable assembly and is positioned at the adjacent side of the glue barrel;
the mounting angle of the dispensing CCD visual device can be adjusted;
the glue dispensing assembly further comprises a glue quantity sensor which is arranged on the Z-axial movable assembly and can monitor the glue quantity in the glue barrel in real time.
Furthermore, the power source of the Y-axis driving mechanism is a first servo motor, the first servo motor is in driving connection with a first lead screw, the first lead screw is in threaded connection with a Y-axis movable part, the Y-axis movable part is in sliding connection with double-row Y-axis guide rails, and the Y-axis guide rails are fixed on a Y-axis base plate.
Furthermore, the power source of the X-axis driving mechanism is a second servo motor, the second servo motor is in driving connection with a second screw rod, the second screw rod is in threaded connection with an X-axis movable portion, the X-axis movable portion is in sliding connection with two parallel X-axis guide rails, and the X-axis guide rails are fixed on the Y-axis movable portion.
Furthermore, the power source of the Z-axis driving mechanism is a third servo motor, the third servo motor is fixed on the X-axis movable part through a motor base, the third servo motor is connected with a roller with a photoelectric sensor through a coupling in a driving mode, and an eccentric wheel is installed in the front eccentric position of the roller.
Furthermore, the Z-axis movable assembly comprises a movable support, one end of the movable support is connected to a double-row Z-axis guide rail in a sliding mode, the Z-axis guide rail is fixed on the motor base, the movable support is provided with a frame opening for the eccentric wheel to be placed in, and the eccentric wheel can be driven to move up and down through rotation.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses Z axle actuating mechanism on the module is glued to point adopts the eccentric wheel to install the eccentric position on the gyro wheel, drives the eccentric wheel when the gyro wheel is rotatory and is the circumference rotatory around the axle center of gyro wheel, makes the eccentric wheel have an upper and lower movement distance, and consequently, third servo motor is the rotation of being a direction, does not need corotation and reversal, consequently, can improve third servo motor's life.
Additionally, the utility model discloses a CCD vision device is glued to point's angle is adjustable, and this CCD vision device is glued to point's shooting focus can be adjusted and the center coincidence that the point was glued to the point needle mouth and put, and CCD vision device is glued to point can the accurate picture of the point after the point is glued to the point to give the image transmission and detect the treater.
Drawings
Fig. 1 is a perspective view of a view angle of the dispensing module of the present invention.
Fig. 2 is a perspective view of another view angle of the dispensing module of the present invention.
Fig. 3 is a structural diagram of the installation position of the eccentric wheel of the present invention.
Fig. 4 is the structure diagram of the dispensing assembly of the present invention.
In the drawings, the reference numbers: the device comprises a Y-axis driving mechanism 1, an X-axis driving mechanism 2, a Z-axis driving mechanism 3, a Z-axis movable assembly 4, a dispensing assembly 5, an eccentric wheel 31, a frame opening 41, a dispensing CCD visual device 51, a glue barrel 52, a glue amount sensor 53 and a glue outlet needle nozzle 54.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making more clear and definite definitions of the protection scope of the present invention. Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
Example 1: the utility model discloses a concrete structure as follows:
referring to fig. 1-4, the utility model discloses a module is glued to point with XYZ triaxial actuating mechanism, includes:
the X-axis driving mechanism 2 is driven by the Y-axis driving mechanism 1 to do Y-axis motion, and the Z-axis driving mechanism 3 is driven by the X-axis driving mechanism 2 to do X-axis motion;
the Z-axis movable assembly 4 is in driving connection with the Z-axis driving mechanism 3, and the Z-axis driving mechanism 3 drives the Z-axis movable assembly 4 to do lifting motion through an eccentric wheel 31;
the glue dispensing assembly 5 is arranged on the Z-axis movable assembly 4 and synchronously moves up and down along with the Z-axis movable assembly 4;
the glue dispensing assembly 5 comprises a glue barrel and a glue outlet needle nozzle 54 arranged on the glue barrel 52, and the glue barrel 52 is fixed on the Z-axis movable assembly 4 in a height-adjustable manner;
the dispensing assembly 5 further comprises a dispensing CCD visual device 51 which is arranged on the Z-axis movable assembly 4 and is positioned adjacent to the glue barrel 52;
the mounting angle of the dispensing CCD vision device 51 can be adjusted;
the dispensing assembly 5 further comprises a glue amount sensor 53 which is mounted on the Z-axis movable assembly 4 and can monitor the glue amount in the glue barrel 52 in real time.
A preferred technical solution of this embodiment: the power source of the Y-axis driving mechanism 1 is a first servo motor, the first servo motor is in driving connection with a first lead screw, the first lead screw is in threaded connection with a Y-axis movable part, the Y-axis movable part is in sliding connection with double-row Y-axis guide rails, and the Y-axis guide rails are fixed on a Y-axis base plate.
A preferred technical solution of this embodiment: the power source of the X-axis driving mechanism 2 is a second servo motor, the second servo motor is in driving connection with a second lead screw, the second lead screw is in threaded connection with an X-axis movable part, the X-axis movable part is in sliding connection with double-row X-axis guide rails, and the X-axis guide rails are fixed on the Y-axis movable part.
A preferred technical solution of this embodiment: the power source of the Z-axis driving mechanism 3 is a third servo motor, the third servo motor is fixed on the X-axis movable part through a motor base, the third servo motor is connected with a roller 32 with a photoelectric sensor through a coupling in a driving mode, and an eccentric wheel 31 is installed in the front eccentric position of the roller 32.
A preferred technical solution of this embodiment: the Z-axis movable assembly 4 comprises a movable support, one end of the movable support is connected to a Z-axis guide rail in a double-row direction in a sliding mode, the Z-axis guide rail is fixed on the motor base, the movable support is provided with a frame opening 41 for the eccentric wheel 31 to be placed in, and the rotation of the eccentric wheel 31 can drive the frame opening to move up and down.
Example 2:
as shown in fig. 1-4, taking LED array plate dispensing as an example, the LED wafer needs dispensing water to be solidified, and therefore, the dispensing module of the present invention needs to be used.
When the LED wafer swinging plate enters the glue dispensing station, another group of CCD camera devices arranged outside detects that the LED wafer swinging plate is in place, and then signals are sent to the processor.
The processor controls the XYZ triaxial drive mechanism to work, so that the Z axial movable assembly 4 moves according to a set route, through a set program, the third servo motor drives the roller 32 to rotate towards one direction all the time, the roller 32 rotates to drive the eccentric wheel 31 to do circular motion, and as the diameter formed by the outer circle of the circumference of the eccentric wheel 31 rotating around the axis of the roller 32 is larger than that of the roller 32, the eccentric wheel 31 can move up and down, and then the eccentric wheel 31 drives the frame opening 41 to move up and down, and the frame opening 41 drives the whole Z axial movable assembly 4 to move up and down. The dispensing component 5 is arranged on the Z-axis movable component 4 and moves up and down along with the Z-axis movable component 4.
Example 3:
the mounting angle of the dispensing CCD vision device 51 can be adjusted, the adjustment mode can be adjusted through a rotating shaft structure, and the adjustment mode can also be adjusted through an adjusting hole.
A plurality of light supplement lamps are installed around the lens of the dispensing CCD vision device 51.
To sum up, the utility model discloses Z axle actuating mechanism 3 on the module is glued to point adopts eccentric wheel 31 to install the eccentric position on gyro wheel 32, and gyro wheel 32 drives eccentric wheel 31 when rotatory and is the circumference rotation around gyro wheel 32's axle center, makes eccentric wheel 31 have an upper and lower movement distance, and consequently, third servo motor is the rotation of being a direction, does not need corotation and reversal in turn, consequently, can improve third servo motor's life. Additionally, the utility model discloses a CCD vision device 51 is glued to point's angularly adjustable, this CCD vision device 51 is glued to point's shooting focus can be adjusted and the central coincidence of the position is glued to the point that the needle mouth was glued to the point, and CCD vision device 51 is glued to point can accurately shoot the point after the point and glue the image at position to transmit the image for detecting the treater and detect.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent flow changes made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the same way in the protection scope of the present invention.