CN218284041U - A spark-erosion wire cutting machine bed for processing disk porous part - Google Patents
A spark-erosion wire cutting machine bed for processing disk porous part Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及电火花线切割加工技术领域,具体涉及一种用于加工盘形多孔零件的电火花线切割机床。The utility model relates to the technical field of electric discharge wire cutting, in particular to a wire electric discharge machine tool for processing disc-shaped porous parts.
背景技术Background technique
电火花线切割是通过两电极之间的电场击穿工作液形成放电通道,产生瞬间高温融化、汽化蚀除材料达到切割的目的。电火花线切割为非接触式加工,没有宏观作用力,且不受材料硬度与强度影响,在模具、工程机械、航空航天等领域得到广泛应用。Wire EDM is to break down the working fluid through the electric field between the two electrodes to form a discharge channel, resulting in instantaneous high temperature melting, vaporization and erosion of materials to achieve the purpose of cutting. Wire EDM is non-contact processing, has no macroscopic force, and is not affected by the hardness and strength of materials. It is widely used in molds, construction machinery, aerospace and other fields.
对圆盘形多孔零件上分布多个不规则的通孔进行加工时,现有方法是采用传统电火花线切割机床,逐孔切割,效率非常低。When processing a plurality of irregular through holes distributed on a disc-shaped porous part, the existing method is to use a traditional wire electric discharge machine tool to cut hole by hole, and the efficiency is very low.
现有的技术中,为了提高切割效率,设置多个线切割工位,例如,申请公布号为CN104002001A的发明专利申请公开了一种单丝多工位线切割加工机床,该机床通过驱动多个独立丝架径向进给将环形零件切割为多块。但是,上述机床的全部丝架呈辐射状布置在环形工件内部,丝架沿径向从内向外切割,导致机床只能进行一维直线切割,无法加工盘形零件上二维形状的异形孔。为此提出了一种用于加工盘形多孔零件的电火花线切割机床,以实现盘形多孔零件同步孔加工。In the existing technology, in order to improve the cutting efficiency, multiple wire cutting stations are set. For example, the invention patent application with the application publication number of CN104002001A discloses a single wire multi-station wire cutting machine tool. Independent wire rack radial feed cuts ring parts into multiple pieces. However, all the wire racks of the above-mentioned machine tool are radially arranged inside the circular workpiece, and the wire racks cut radially from the inside to the outside, so that the machine tool can only perform one-dimensional straight line cutting, and cannot process two-dimensional shaped holes on the disc-shaped parts. Therefore, a wire electric discharge machine tool for processing disc-shaped porous parts is proposed to realize simultaneous hole machining of disc-shaped porous parts.
实用新型内容Utility model content
本实用新型的目的在于克服上述存在的问题,提供一种用于加工盘形多孔零件的电火花线切割机床,该电火花线切割机床不仅能够实现盘形零件中二维形状的孔加工,还能实现多个孔同步加工,极大的提高了加工效率。The purpose of the utility model is to overcome the above-mentioned existing problems and provide a wire electric discharge machine tool for processing disc-shaped porous parts. It can realize synchronous processing of multiple holes, which greatly improves the processing efficiency.
本实用新型的目的通过以下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种用于加工盘形多孔零件的电火花线切割机床,包括工作台、设置在所述工作台中部的中心立柱、用于驱动盘型多孔零件进行旋转的回转装置、设置在所述工作台上的多个用于加工的丝架组件以及用于引导电极丝走向的走丝机构;多个所述丝架组件环绕工作台中心呈径向辐射状分布,其中,A wire electric discharge machine tool for processing disc-shaped porous parts, including a workbench, a central column arranged in the middle of the workbench, a rotary device for driving the disc-shaped porous parts to rotate, and a A plurality of wire frame assemblies for processing and a wire mechanism for guiding the direction of the electrode wire; a plurality of the wire frame assemblies are radially distributed around the center of the workbench, wherein,
所述丝架组件包括底板、设置在所述底板上的径向驱动机构以及固定在所述径向驱动机构的滑块上的丝架;其中,所述丝架为“[”字型架,该“[”字型架的开口朝向中心立柱;The wire frame assembly includes a bottom plate, a radial drive mechanism arranged on the bottom plate, and a wire frame fixed on the slider of the radial drive mechanism; wherein, the wire frame is a "["-shaped frame, The opening of the "["-shaped frame faces the central column;
所述走丝机构包括设置在工作台上用于引导电极丝进出卷丝筒的第一导轮组件、设置在所述径向驱动机构与丝架上的第二导轮组件、设置在所述中心立柱上的第三导轮组件以及设置在两个丝架组件之间的第四导轮组件;所述电极丝从卷丝筒出来经过第一导轮组件后,经过一个第二导轮组件,在第三导轮组件以及第四导轮组件的引导下,使得电极丝依次经过其余的第二导轮组件,最后通过第一导轮组件回到卷丝筒。The wire running mechanism includes a first guide wheel assembly arranged on the workbench for guiding the electrode wire into and out of the winding drum, a second guide wheel assembly arranged on the radial drive mechanism and the wire frame, and a second guide wheel assembly arranged on the The third guide wheel assembly on the central column and the fourth guide wheel assembly arranged between the two wire frame assemblies; the electrode wire passes through the first guide wheel assembly after passing through the second guide wheel assembly from the winding drum , under the guidance of the third guide wheel assembly and the fourth guide wheel assembly, the electrode wire passes through the rest of the second guide wheel assembly in turn, and finally returns to the winding drum through the first guide wheel assembly.
上述用于加工盘形多孔零件的电火花线切割机床的工作原理是:The working principle of the above-mentioned wire electric discharge machine tool for processing disc-shaped porous parts is:
当需要对盘形多孔零件进行加工时,将零件的中心孔套入中心立柱放于回转装置上,可以通过锥形导向定心块对零件进行对中定位,然后进行电极丝的上丝,将从卷丝筒出来的电极丝引导通过第一导轮组件后,再进入一个第二导轮组件,在第三导轮组件以及第四导轮组件的引导下,电极丝最终通过各个丝架上的第二导轮组件,最后通过第一导轮组件回到卷丝筒;上丝过程完成后,对零件进行加工,回转装置带动零件旋转,径向驱动机构驱动丝架径向进给,通过丝架带动电极丝的径向进给和零件的旋转运动,完成二维形状孔的加工;多个丝架组件同时进给,协同零件旋转,可以实现多个孔同步加工。When it is necessary to process the disc-shaped porous parts, insert the center hole of the part into the center column and place it on the slewing device. The part can be centered and positioned through the conical guide centering block, and then the electrode wire is loaded. The electrode wire coming out of the winding drum is guided through the first guide wheel assembly, and then enters a second guide wheel assembly. Under the guidance of the third guide wheel assembly and the fourth guide wheel assembly, the electrode wire finally passes through each wire frame. The second guide wheel assembly, and finally returns to the winding drum through the first guide wheel assembly; after the wire feeding process is completed, the parts are processed, the rotary device drives the parts to rotate, and the radial drive mechanism drives the wire frame to feed radially, through The wire frame drives the radial feed of the electrode wire and the rotational movement of the parts to complete the machining of two-dimensional shape holes; multiple wire frame components are fed at the same time and cooperate with the parts to rotate to realize simultaneous processing of multiple holes.
本实用新型的一个优选方案,其中,所述回转装置的中部为中空结构,所述中心立柱从所述回转装置的中空结构穿出。其目的在于,使得回转装置结构变得更加紧凑,同时也便于实现回转装置驱动盘形多孔零件进行旋转。In a preferred solution of the present utility model, the middle part of the turning device is a hollow structure, and the central column passes through the hollow structure of the turning device. The purpose is to make the structure of the rotary device more compact, and at the same time facilitate the realization that the rotary device drives the disc-shaped porous part to rotate.
优选地,所述回转装置上设有用于对盘型多孔零件进行定位的锥形导向定心块。通过设置锥形导向定心块,使盘形多孔零件与回转装置同轴不偏心,保证加工精度。Preferably, the rotary device is provided with a conical guiding centering block for positioning the disc-shaped porous part. By setting the cone-shaped guiding centering block, the disc-shaped porous part and the rotary device are coaxial and not eccentric, so as to ensure the machining accuracy.
优选地,所述丝架包括竖直臂、连接在竖直臂上端的上臂以及连接在所述竖直臂下端的下臂;其中,所述第二导轮组件包括设置在所述径向驱动机构上方的引导轮、设置在所述上臂端部的上导轮以及设置在所述下臂端部的下导轮;每个丝架组件上均设有一个上述第二导轮组件。上述结构中,电极丝可以依次经过引导轮、下导轮、上导轮;或者依次经过上导轮、下导轮、引导轮;具体的走丝方向根据实际的加工方式确定;上导轮与下导轮之间的电极丝用于实现零件的切割加工。Preferably, the wire frame includes a vertical arm, an upper arm connected to the upper end of the vertical arm, and a lower arm connected to the lower end of the vertical arm; wherein, the second guide wheel assembly includes a The guide wheel above the mechanism, the upper guide wheel arranged at the end of the upper arm, and the lower guide wheel arranged at the end of the lower arm; each wire frame assembly is provided with a second guide wheel assembly. In the above structure, the electrode wire can pass through the guide wheel, the lower guide wheel, and the upper guide wheel in sequence; The electrode wire between the lower guide wheels is used to realize the cutting process of the parts.
优选地,每个所述丝架组件均可绕工作台中心旋转,用于调整相邻两个丝架组件之间的夹角。上述结构中,丝架组件可以绕工作台旋转,可以实现丝架组件在工作台上不同的位置调节,从而实现盘形多孔零件的灵活加工。Preferably, each of the wire frame assemblies can rotate around the center of the workbench for adjusting the angle between two adjacent wire frame assemblies. In the above structure, the wire rack assembly can rotate around the workbench, which can realize the adjustment of different positions of the wire rack assembly on the workbench, thereby realizing the flexible processing of disc-shaped porous parts.
优先地,所述丝架组件的数量为六个,六个丝架组件分别对应工位A、工位B、工位C、工位D、工位E以及工位F六个工位。通过合理调整丝架位置,可以实现两个孔、三个孔、四个孔或者五个孔的加工。Preferably, the number of the wire frame assemblies is six, and the six wire frame assemblies correspond to the six stations of station A, station B, station C, station D, station E and station F. By adjusting the position of the wire frame reasonably, the processing of two holes, three holes, four holes or five holes can be realized.
优选地,所述第三导轮组件包括第一组转向导轮、第二组转向导轮以及第三组转向导轮;所述第一导轮组件包括进丝导轮以及出丝导轮;所述第四导轮组件包括第一张紧导轮以及第二张紧导轮。Preferably, the third guide wheel assembly includes a first group of steering guide wheels, a second group of steering guide wheels, and a third group of steering guide wheels; the first guide wheel assembly includes a wire feeding guide wheel and a wire outlet guide wheel; The fourth guide wheel assembly includes a first tension guide wheel and a second tension guide wheel.
优选地,当进行均布六孔加工时,相邻的两个工位之间的夹角为60°,电极丝的具体走丝路径为:Preferably, when performing uniform six-hole machining, the angle between two adjacent stations is 60°, and the specific wire path of the electrode wire is:
电极丝从卷丝筒出来,经过进丝导轮到达工位A中的引导轮后,再转向到达工位A中的下导轮,然后向上走丝通过工位A中的上导轮,进入中心立柱上的第一组转向导轮,经过第一组转向导轮的引导,电极丝进入工位B中的上导轮,向下走丝通过工位B中的下导轮,然后经过工位B中的引导轮;接着通过第一张紧导轮的引导进入工位C的引导轮后,到达工位C中的下导轮,向上走丝通过工位C中的上导轮后,进入中心立柱上的第二组转向导轮,经过第二组转向导轮的引导,电极丝进入工位D中的上导轮,向下走丝通过工位D中的下导轮,然后经过工位D中的引导轮,接着通过第二张紧导轮的引导进入工位E 的引导轮后,到达工位E中的下导轮,向上走丝通过工位E中的上导轮后,进入中心立柱上的第三组转向导轮,经过第三组转向导轮的引导,电极丝进入工位F中的上导轮,向下走丝通过工位F中的下导轮,然后经过工位F中的引导轮,最后经过出丝导轮回到卷丝筒。上述结构中,第三导轮组件和第四导轮组件可以使得电极丝改变方向,引导电极丝进入不同工位中的丝架组件;其中,第四导轮组件还能够起到张紧电极丝的作用,提高加工精度。The electrode wire comes out of the winding drum, passes through the wire feeding guide wheel and reaches the guide wheel in station A, then turns to reach the lower guide wheel in station A, and then moves upward through the upper guide wheel in station A to enter The first set of turning guide wheels on the center column, guided by the first set of turning guide wheels, the electrode wire enters the upper guide wheel in station B, goes downward through the lower guide wheel in station B, and then passes through the working station B. The guide wheel in station B; then enter the guide wheel of station C through the guidance of the first tension guide wheel, reach the lower guide wheel in station C, and go up the wire after passing the upper guide wheel in station C, Enter the second set of turning guide wheels on the center column, and after being guided by the second set of turning guide wheels, the electrode wire enters the upper guide wheel in station D, passes the wire downward through the lower guide wheel in station D, and then passes through the The guide wheel in station D then enters the guide wheel in station E through the guidance of the second tension guide wheel, and then reaches the lower guide wheel in station E, and then goes up and passes through the upper guide wheel in station E , enter the third group of steering guide wheels on the center column, guided by the third group of steering guide wheels, the electrode wire enters the upper guide wheel in station F, and goes downward through the lower guide wheel in station F, and then Pass through the guide wheel in the station F, and finally return to the winding drum through the wire outlet guide wheel. In the above structure, the third guide wheel assembly and the fourth guide wheel assembly can change the direction of the electrode wire and guide the electrode wire into the wire frame assembly in different stations; wherein, the fourth guide wheel assembly can also play a role in tensioning the electrode wire The role of improving machining accuracy.
优选地,当进行均布五孔加工时,工位F中的丝架组件处于不工作状态,其余工位的丝架组件处于工作状态,其中,处于工作状态的工位中相邻的两个工位之间的夹角为72°,所述工位F中的丝架组件上的第二导轮组件(12)还包括设置在所述竖直臂上端的上辅助导轮(51)以及设置在所述竖直臂下端的下辅助导轮(52);电极丝的具体走丝路径为:Preferably, when performing uniform five-hole machining, the wire frame assembly in station F is in a non-working state, and the wire frame assemblies in the remaining stations are in a working state, wherein the adjacent two of the working stations The included angle between the stations is 72°, and the second guide wheel assembly (12) on the wire frame assembly in the station F also includes an upper auxiliary guide wheel (51) arranged on the upper end of the vertical arm and The lower auxiliary guide wheel (52) that is arranged on the lower end of the vertical arm; the specific wire path of the electrode wire is:
电极丝从卷丝筒出来,经过进丝导轮(41)到达工位A中的引导轮后,再转向到达工位A中的下导轮,然后向上走丝通过工位A中的上导轮,进入中心立柱上的第一组转向导轮(141),经过第一组转向导轮(141)的引导,电极丝进入工位B中的上导轮,向下走丝通过工位B中的下导轮,然后经过工位B 中的引导轮;接着通过第一张紧导轮(151)的引导进入工位C的引导轮后,到达工位C中的下导轮,向上走丝通过工位C中的上导轮后,进入中心立柱上的第二组转向导轮(142),经过第二组转向导轮(142)的引导,电极丝进入工位D中的上导轮,向下走丝通过工位D中的下导轮,然后经过工位D中的引导轮,接着通过第二张紧导轮(152)的引导进入工位E的引导轮后,到达工位E 中的下导轮,向上走丝通过工位E中的上导轮后,进入中心立柱上的第三组转向导轮(143),经过第三组转向导轮(143)的引导,电极丝进入工位F中的上导轮,然后经过上辅助导轮(51),向下走丝通过下辅助导轮(52),接着经过工位F中的引导轮,最后经过出丝导轮(48)回到卷丝筒。上述结构中,均布五孔加工与均布六孔加工的走丝路径相近,与均布六孔加工所不同的是,均布五孔加工在工位F中不需要走丝到下导轮,而需要朝上辅助导轮和下辅助导轮的走丝调节方向,后再往工位A和工位F之间的第一导轮组件走丝,电极丝通过第一导轮组件将电极丝方向调整成与进丝方向平行,回到卷丝筒。The electrode wire comes out of the winding drum, passes through the wire feeding guide wheel (41) to the guide wheel in station A, then turns to reach the lower guide wheel in station A, and then moves upward through the upper guide wheel in station A. into the first group of steering guide wheels (141) on the center column, guided by the first group of steering guide wheels (141), the electrode wire enters the upper guide wheel in station B, and goes downward through station B The lower guide wheel in station B then passes through the guide wheel in station B; then enters the guide wheel in station C through the guidance of the first tension guide wheel (151), reaches the lower guide wheel in station C, and walks up After the wire passes through the upper guide wheel in the station C, it enters the second group of steering guide wheels (142) on the center column, and after being guided by the second group of steering guide wheels (142), the electrode wire enters the upper guide wheel in the station D. Wheel, the wire goes down through the lower guide wheel in station D, then through the guide wheel in station D, and then enters the guide wheel of station E through the guidance of the second tension guide wheel (152), and reaches the work station The lower guide wheel in the position E moves upwards and passes through the upper guide wheel in the station E, then enters the third group of steering guide wheels (143) on the center column, and is guided by the third group of steering guide wheels (143). The electrode wire enters the upper guide wheel in station F, then passes through the upper auxiliary guide wheel (51), goes downward through the lower auxiliary guide wheel (52), then passes through the guide wheel in station F, and finally passes through the wire outlet guide Wheel (48) gets back to the winding drum. In the above structure, the wire path of uniform five-hole machining and uniform six-hole machining is similar. The difference from uniform six-hole machining is that uniform five-hole machining does not need to go to the lower guide wheel in station F. , but it is necessary to adjust the wire feeding direction of the upper auxiliary guide wheel and the lower auxiliary guide wheel, and then move the wire to the first guide wheel assembly between station A and station F, and the electrode wire passes through the first guide wheel assembly to move the electrode The wire direction is adjusted to be parallel to the wire feeding direction, and returns to the winding drum.
优选地,所述第一导轮组件设置在工位A和工位B之间;第一、第二、第三组转向导轮的导轮数量均为两个;第一、第二、第三组转向导轮分别位于工位A与工位B延长线的中部、工位C与工位D延长线的中部以及工位E与工位F延长线的中部;所述第四导轮组件设置在所述工作台上,所述第一张紧导轮设置在工位B与工位C之间,所述第二张紧导轮设置在工位D和工位E之间。上述结构中,可以便于电极丝的走丝,且能够尽可能减少电极丝的走丝距离。Preferably, the first guide wheel assembly is arranged between station A and station B; the number of guide wheels of the first, second and third groups of turning guide wheels is two; The three sets of steering guide wheels are respectively located in the middle of the extension line of station A and station B, the middle of the extension line of station C and station D, and the middle of the extension line of station E and station F; the fourth guide wheel assembly Set on the workbench, the first tensioning guide wheel is set between station B and station C, and the second tensioning guide wheel is set between station D and station E. In the above structure, the wire running of the wire electrode can be facilitated, and the wire running distance of the wire electrode can be reduced as much as possible.
优选地,所述工作台的中心上设有圆形导向凸台,所述底板的内端设有弧形槽,所述弧形槽与所述圆形导向凸台的外侧配合连接,所述底板的外端设有圆弧槽,所述圆弧槽上设有用于将底板固定在所述工作台上的固定螺栓,所述固定螺栓穿过所述圆弧槽与所述工作台连接。通过设置圆形导向凸台与弧形槽,使得底板可以沿着圆形导向凸台进行旋转,从而实现丝架组件绕工作台中心旋转,同时可以对底板实现精确的定位;通过设置圆弧槽以及固定螺栓,便于丝架组件之间的角度调节,固定螺栓便于对底板进行固定定位,同时也便于拆卸;圆形导向凸台与固定螺栓可以对底板实现径向定位,松开固定螺栓后,沿着圆周方向移动底板,移动到指定位置后,拧紧固定螺栓,即可实现底板的固定。Preferably, the center of the workbench is provided with a circular guide boss, and the inner end of the bottom plate is provided with an arc-shaped groove, and the arc-shaped groove is mated with the outer side of the circular guide boss, and the The outer end of the bottom plate is provided with an arc groove, and the fixing bolts for fixing the bottom plate on the workbench are arranged on the arc groove, and the fixing bolts pass through the arc grooves to connect with the workbench. By setting circular guide bosses and arc grooves, the bottom plate can rotate along the circular guide bosses, so that the wire frame assembly can rotate around the center of the worktable, and at the same time, the bottom plate can be precisely positioned; by setting arc grooves And the fixing bolts are convenient for the angle adjustment between the wire frame components. The fixing bolts are convenient for fixing and positioning the bottom plate, and it is also convenient for disassembly; the circular guide boss and the fixing bolts can realize the radial positioning of the bottom plate. After loosening the fixing bolts, Move the bottom plate along the circumferential direction, and after moving to the specified position, tighten the fixing bolts to realize the fixing of the bottom plate.
本实用新型与现有技术相比具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型中的用于加工盘形多孔零件的电火花线切割机床,通过回转装置驱动锥形导向定心块转动,从而带动盘形零件转动,配合径向驱动机构驱动丝架沿着径向方向进给,带动第二导轮组件的电极丝不断进给,从而完成二维形状的孔的加工,多个丝架组件同时工作,可以实现多个孔同步加工,采用多工位同步加工的方式,具有加工效率高、工件变形小、机床占地面积小的优点。1. The wire electric discharge machine tool for processing disc-shaped porous parts in the utility model drives the conical guide centering block to rotate through the rotary device, thereby driving the disc-shaped parts to rotate, and cooperates with the radial drive mechanism to drive the wire frame along the Feed in the radial direction, driving the electrode wire of the second guide wheel assembly to continuously feed, thereby completing the processing of two-dimensional shape holes. Multiple wire frame assemblies work at the same time, which can realize simultaneous processing of multiple holes. Multi-station synchronization is adopted. The processing method has the advantages of high processing efficiency, small deformation of the workpiece, and small footprint of the machine tool.
2、本实用新型中的用于加工盘形多孔零件的电火花线切割机床,丝架为“[”字型架,该“[”字型架的开口朝向中心立柱,使得丝架组件布置在盘形零件的外侧,在回转装置带动盘形零件旋转时,不会与丝架产生空间干涉,便于加工。2. In the wire electric discharge machine tool for processing disc-shaped porous parts in the utility model, the wire frame is a "["-shaped frame, and the opening of the "["-shaped frame faces the central column, so that the wire frame assembly is arranged on the The outer side of the disc-shaped part will not interfere with the wire frame when the rotary device drives the disc-shaped part to rotate, which is convenient for processing.
3、本实用新型中的优选地方案,通过设置锥形导向定心块,使盘形多孔零件与回转装置同轴不偏心,保证加工精度。3. In the preferred solution of the utility model, by setting a conical guiding centering block, the disc-shaped porous part is coaxial with the rotary device without eccentricity, and the machining accuracy is guaranteed.
附图说明Description of drawings
图1为本实用新型中的六孔盘形零件的示意图。Fig. 1 is the schematic diagram of the six-hole disc-shaped part in the utility model.
图2为本实用新型中的一种用于加工盘形多孔零件的电火花线切割机床配备卷丝筒和控制装置的立体结构示意图。Fig. 2 is a three-dimensional structure schematic diagram of a wire electric discharge machine tool for processing disc-shaped porous parts equipped with a winding drum and a control device in the utility model.
图3-图4为本实用新型中的电火花线切割机床的第一种具体实施方式的结构示意图,其中,图3为立体图,图4为俯视图。3-4 are structural schematic diagrams of the first specific embodiment of the wire electric discharge machine tool in the present utility model, wherein, FIG. 3 is a perspective view, and FIG. 4 is a top view.
图5为本实用新型中的电火花线切割机床的加工工位分布示意图。Fig. 5 is a schematic diagram of the distribution of processing stations of the wire electric discharge machine tool in the present invention.
图6为本实用新型中的电火花线切割机床的部分结构示意图。Fig. 6 is a partial structural schematic diagram of the wire electric discharge machine tool in the present invention.
图7为本实用新型中的电火花线切割机床加工六孔盘形零件的电极丝的走丝路径示意图。Fig. 7 is a schematic diagram of the wire-traveling path of the electrode wire for processing six-hole disc-shaped parts by the wire electric discharge machine tool in the present invention.
图8-图10为本实用新型中的丝架组件的结构示意图,其中,图8为立体图,图9为另一个视角方向的立体图,图10为第三个视角方向的立体图。Figures 8-10 are structural schematic diagrams of the wire frame assembly in the present invention, wherein Figure 8 is a perspective view, Figure 9 is a perspective view of another viewing direction, and Figure 10 is a perspective view of a third viewing direction.
图11为本实用新型中的丝架的立体结构示意图。Fig. 11 is a schematic diagram of the three-dimensional structure of the wire rack in the present invention.
图12为本实用新型中的工作台的立体结构示意图。Fig. 12 is a schematic diagram of the three-dimensional structure of the workbench in the present invention.
图13为本实用新型中的电火花线切割机床在加工六孔盘形零件时的走丝路径结构示意图。Fig. 13 is a schematic diagram of the wire path structure when the wire electric discharge machine tool in the utility model processes six-hole disc-shaped parts.
图14为本实用新型中的五孔盘形零件的示意图。Fig. 14 is a schematic diagram of a five-hole disc-shaped part in the utility model.
图15为本实用新型中的电火花线切割机床的第二种具体实施方式的结构示意图。Fig. 15 is a structural schematic diagram of a second specific embodiment of the wire electric discharge machine tool in the present invention.
图16为本实用新型中的F工位中的丝架组件的立体结构示意图。Fig. 16 is a schematic perspective view of the three-dimensional structure of the wire frame assembly in station F of the present invention.
图17为本实用新型中的电火花线切割机床加工五孔盘形零件的电极丝的走丝路径示意图。Fig. 17 is a schematic diagram of the wire-traveling path of the electrode wire of the five-hole disc-shaped part processed by the wire electric discharge machine tool in the utility model.
图18为本实用新型中的电火花线切割机床的加工工位分布示意图。Fig. 18 is a schematic diagram of the distribution of processing stations of the wire electric discharge machine tool in the present invention.
图19-图20为本实用新型中的丝架组件与工作台之间进行位置固定的另一种具体实施方式的结构示意图,其中,图19为俯视方向示意图,图20为局部剖视图。19-20 are structural schematic diagrams of another specific embodiment of position fixing between the wire frame assembly and the workbench in the present invention, wherein FIG. 19 is a schematic diagram of a top view, and FIG. 20 is a partial sectional view.
图21为本实用新型中的上臂与竖直臂之间进行连接的另一种具体实施方式的结构示意图。Fig. 21 is a structural schematic view of another embodiment of the connection between the upper arm and the vertical arm in the present invention.
具体实施方式detailed description
为了使本领域的技术人员很好地理解本实用新型的技术方案,下面结合实施例和附图对本实用新型作进一步描述,但本实用新型的实施方式不仅限于此。In order to make those skilled in the art understand the technical solution of the utility model well, the utility model will be further described below in conjunction with the examples and accompanying drawings, but the implementation of the utility model is not limited thereto.
实施例1Example 1
参见图1-图4,本实施例以六孔均匀分布的盘形零件加工为例,图1中表示本实施例中的六孔盘形零件的示意图。本实施例公开了一种用于加工盘形多孔零件的电火花线切割机床,包括工作台31、设置在所述工作台31中部的中心立柱34、用于驱动盘型多孔零件进行旋转的回转装置32、设置在所述工作台31 上的六个用于加工的丝架组件35以及用于引导电极丝走向的走丝机构1;六个所述丝架组件35环绕工作台31中心呈径向辐射状分布。Referring to Fig. 1-Fig. 4, this embodiment takes the processing of a disc-shaped part with six holes uniformly distributed as an example, and Fig. 1 shows a schematic diagram of the six-hole disc-shaped part in this embodiment. This embodiment discloses a wire electric discharge machine tool for processing disc-shaped porous parts, including a
参见图3,所述回转装置32上设有用于对盘型多孔零件进行定位的锥形导向定心块33。所述锥形导向定心块33的上端的直径向上逐渐减小,通过设置锥形导向定心块33,使盘形多孔零件与回转装置32同轴不偏心,保证加工精度;另外,也能够适应不同中心孔直径的盘形零件的固定与定位,适用性非常高。Referring to FIG. 3 , the
参见图3和图13,所述回转装置32位于工作台31的台面中心,用于支撑盘形零件并带动盘形零件旋转,为方便盘形零件定位,保证盘形零件与回转装置32同心,所述锥形导向定心块33设置在所述回转装置32的上端,所述锥形导向定心块33与所述回转装置32同轴设置,所述回转装置32的中部为中空结构,所述中心立柱34从所述回转装置的中空结构穿出。将带有中心孔盘形零件套入中心立柱34,底面置于回转装置32上并通过中空的锥形导向定心块33实现盘形零件定心。所述回转装置32可以采用齿轮转动与电机结合的方式。Referring to Fig. 3 and Fig. 13, the
参见图1、图6和图8-图10,每个所述丝架组件35均包括设置在工作台31 上的底板351、设置在所述底板351上的径向驱动机构以及固定在所述径向驱动机构的滑块22上的丝架352;所述滑块22在底板351上移动,带动丝架352也沿着径向方向运动;其中,所述丝架352为“[”字型架,该“[”字型架的开口朝向中心立柱34。上述结构中,每个丝架352均为单独的径向驱动机构驱动,通过控制装置70统一对径向驱动机构控制,实现丝架352的同步进给,同时与回转装置32实现联动控制。Referring to Fig. 1, Fig. 6 and Fig. 8-Fig. 10, each said
参见图2-图4,所述走丝机构1包括设置在工作台31上用于引导电极丝进出卷丝筒80的第一导轮组件11、设置在所述径向驱动机构与丝架352上的第二导轮组件12、设置在所述中心立柱34上的第三导轮组件14以及设置在两个丝架组件35之间的第四导轮组件15;所述丝架组件35的数量为六个,每个径向驱动机构与丝架352上都设有一个第二导轮组件12,因此,对应的第二导轮组件12也为六个,分别为第二导轮组件121、第二导轮组件122、第二导轮组件 123、第二导轮组件124、第二导轮组件125、第二导轮组件126。所述电极丝从卷丝筒80出来经过第一导轮组件11后,经过第二导轮组件121,在第三导轮组件14以及第四导轮组件15的引导下,使得电极丝依次经过其余的第二导轮组件122、123、124、125、126,最后通过第一导轮组件11回到卷丝筒80。在第三导轮组件14以及第四导轮组件15的引导下,能够保证每个丝架组件35上的第二导轮组件12均通过电极丝,从而对盘形零件上进行六个孔同步加工。Referring to FIGS. 2-4 , the
参见图6和图8-图10,所述径向驱动机构包括设置在所述底板351上的驱动电机353、与所述驱动电机353的驱动件连接的丝杆354、设置在所述丝架352 下端且与所述丝杆354配合连接的丝杆螺母355以及用于引导所述丝架352在所述底板351上运动的导向组件;其中,所述导向组件包括设置在所述底板351 上的导轨21以及设置在所述丝架352下端的滑块22,所述导轨21与所述滑块22滑动配合连接。上述结构中,通过驱动电机353带动丝杆354转动,从而使得丝杆螺母355沿着丝杆354的轴线方向运动,带动丝架352运动沿着丝杆354 的轴线方向运动,实现了丝架352的进给;通过设置导向组件,保证丝架352 在进给时运动的更加稳定。Referring to Fig. 6 and Fig. 8-Fig. 10, the radial driving mechanism includes a driving
参见图6-图7和图10-图11,所述丝架352包括竖直臂3521、连接在竖直臂3521上端的上臂3522以及连接在所述竖直臂3521下端的下臂3523;其中,所述第二导轮组件12包括设置在所述驱动电机353的外壳上的引导轮42、设置在所述上臂3522端部的上导轮44以及设置在所述下臂3523端部的下导轮43。上述结构中,电极丝可以依次经过引导轮42、下导轮43、上导轮44;或者依次经过上导轮44、下导轮43、引导轮42;具体的走丝方向根据实际的加工方式确定;上导轮44与下导轮43之间的电极丝用于实现零件的切割加工。Referring to Fig. 6-Fig. 7 and Fig. 10-Fig. 11, the
参见图3-图4,每个所述丝架组件35与工作台31之间活动连接,每个所述丝架组件35均可绕工作台31中心旋转,用于调整相邻两个丝架组件35之间的夹角。上述结构中,丝架组件35可以绕工作台31旋转,可以实现丝架组件35 在工作台31上不同的位置调节,从而实现盘形多孔零件的灵活加工。Referring to Figures 3-4, each
参见图3-图4、图6-图9和图12,所述丝架组件35可绕工作台31的中心旋转一定的角度,实现对孔数和分布状态不同的盘形零件的加工。每个所述丝架组件35与所述工作台31之间设有用于将所述丝架组件35固定在工作台上不同位置的位置固定机构6;所述位置固定机构6包括设置在工作台31上的多组第一定位孔61以及设置在所述底板351上的第二定位孔62;所述第二定位孔 62与每组第一定位孔61的位置相互对应。通过设置上述结构,通过设置位置固定机构6,可以实现丝架组件35在圆周方向上的位置调节,使得相邻两个丝架组件35之间可以处于不同的角度,多组第一定位孔61中,每组第一定位孔61 代表一个位置的变化,通过第二定位孔62与第一定位孔61匹配,从而实现丝架组件35的位置变化;位置调节好后,第二定位孔62和第一定位孔61可以通过螺栓进行固定,达到定位的目的。Referring to Fig. 3-Fig. 4, Fig. 6-Fig. 9 and Fig. 12, the
参见图8-图10,所述丝杆354通过两个安装座356固定在所述底板351上,所述驱动电机353安装在所述安装座356上,所述安装座356上也设有第二定位孔62,与底板351上的第二定位孔62一一对应。Referring to Fig. 8-Fig. 10, the
参见图3-图7,六个丝架组件35分别对应六个工位,六个工位依次为工位 A、工位B、工位C、工位D、工位E以及工位F。通过设置六个丝架组件35,可以实现六个孔的同步加工,同时,也可以灵活对走丝机构1进行走丝,对需要工作的丝架组件35,对应将电极丝布置在第二导轮组件12上,配合位置固定机构6调节丝架组件35的位置,可以灵活实现两个孔、三个孔、四个孔或者五个孔的加工。Referring to Fig. 3-Fig. 7, the six
参见图3-图7和图12,所述第一导轮组件11设置在工位A和工位B之间,所述第一导轮组件11包括进丝导轮41以及出丝导轮48;所述第三导轮组件14 包括第一组转向导轮141、第二组转向导轮142以及第三组转向导轮143,第一、第二、第三组转向导轮(141、142、143)的导轮数量均为两个;第一、第二、第三组转向导轮(141、142、143)分别位于工位A与工位B延长线的中部、工位C与工位D延长线的中部以及工位E与工位F延长线的中部;所述第四导轮组件15包括设置在所述工作台31上的第一张紧导轮151以及第二张紧导轮152;所述第一张紧导轮151设置在工位B与工位C之间,所述第二张紧导轮152设置在工位D和工位E之间。上述结构中,可以便于电极丝的走丝,且能够尽可能减少电极丝的走丝距离。电极丝先从进丝导轮41进入工位A中,最后从工位 F中,回到出丝导轮48,将电极丝方向调整成与进丝方向平行,回到卷丝筒80。Referring to Fig. 3-Fig. 7 and Fig. 12, the first
参见图3-图7和图13,本实施中的电火花线切割机床,可以对六个均匀分布的孔进行同步加工。当进行均布六孔加工时,相邻的两个工位之间的夹角为 60°;电极丝的具体走丝路径为:Referring to Fig. 3-Fig. 7 and Fig. 13, the wire electric discharge machine tool in this implementation can process six evenly distributed holes synchronously. When performing uniform six-hole machining, the angle between two adjacent stations is 60°; the specific wire path of the electrode wire is:
电极丝从卷丝筒80出来,经过进丝导轮(41)到达工位A中的引导轮42 后,再转向到达工位A中的下导轮43,然后向上走丝通过工位A中的上导轮 44,进入中心立柱34上的第一组转向导轮(141),经过第一组转向导轮(141) 的引导,电极丝进入工位B中的上导轮44,向下走丝通过工位B中的下导轮43,然后经过工位B中的引导轮42;接着通过第一张紧导轮(151)的引导进入工位 C的引导轮42后,到达工位C中的下导轮43,向上走丝通过工位C中的上导轮44后,进入中心立柱34上的第二组转向导轮(142),经过第二组转向导轮 (142)的引导,电极丝进入工位D中的上导轮44,向下走丝通过工位D中的下导轮43,然后经过工位D中的引导轮42,接着通过第二张紧导轮(152)的引导进入工位E的引导轮42后,到达工位E中的下导轮43,向上走丝通过工位E中的上导轮44后,进入中心立柱34上的第三组转向导轮(143),经过第三组转向导轮(143)的引导,电极丝进入工位F中的上导轮44,向下走丝通过工位F中的下导轮43,然后经过工位F中的引导轮42,最后经过出丝导轮(48) 回到卷丝筒80。上述结构中,第三导轮组件14和第四导轮组件15可以使得电极丝改变方向,引导电极丝进入不同工位中的丝架组件35;其中,第四导轮组件15还能够起到张紧电极丝的作用,提高加工精度。The electrode wire comes out of the winding
参见图7,电极丝从前一个丝架352上的上导轮44经转向导轮45进入后一个丝架352上的上导轮44时,必须保证电极丝不会偏离导轮槽而造成磨损。因此转向导轮45的导轮槽必须分别与其前、后的上导轮44的导轮槽所在平面相切,前、后的上导轮44的导轮槽也必须与转向导轮45的导轮槽所在平面相切。Referring to Fig. 7, when the electrode wire enters the
电火花线切割机床是以极坐标形式加工,丝架352直线运动,零件旋转运动。The wire electric discharge machine tool is processed in the form of polar coordinates, the
参见图1-图10和图13,上述用于加工盘形多孔零件的电火花线切割机床的工作原理是:Referring to Fig. 1-Fig. 10 and Fig. 13, the working principle of the above-mentioned wire electric discharge machine tool for processing disc-shaped porous parts is:
在对盘形多孔零件加工之前,盘形多孔零件上先开设有粗孔,用于电极丝穿过盘形多孔零件;当需要对盘形多孔零件进行加工时,将零件的中心孔套入中心立柱34放入回转装置上,以锥形导向定心块33对零件进行对中定位,然后进行电极丝的上丝,每个丝架组件35对应设置有一个第二导轮组件12,将卷丝筒80出来的电极丝引导通过第一导轮组件11后,再进入第一个第二导轮组件121(工位A中的第二导轮组件),在第三导轮组件14的转向下,经过第二个第二导轮组件122(工位B中的第二导轮组件),然后在第四导轮组件15的引导下,进入第三个第二导轮组件123(工位C中的第二导轮组件),再通过第三导轮组件14的转向,经过第四个第二导轮组件124(工位D中的第二导轮组件),然后在第四导轮组件15的引导下,进入第五个第二导轮组件125(工位 E中的第二导轮组件),再通过第三导轮组件14的转向,经过第六个第二导轮组件126(工位F中的第二导轮组件),最后通过第一导轮组件11回到卷丝筒 80。电极丝在穿过第二导轮组件12时,会穿过盘形多孔零件上粗孔;上丝完成后,对零件进行加工,通过回转装置32可以驱动零件旋转,通过径向驱动机构驱动丝架352沿着径向方向进给,带动第二导轮组件12的电极丝不断进给,从而完成二维形状的孔的加工;六个丝架组件35同时工作,可以实现六个孔同步加工。其中,第一个第二导轮组件121位于工位A上,第二个第二导轮组件122 位于工位B上,第三个第二导轮组件123位于工位C上,第四个第二导轮组件 124位于工位D上,第五个第二导轮组件125位于工位E上,第六个第二导轮组件126位于工位F上。Before processing the disc-shaped porous part, a thick hole is opened on the disc-shaped porous part for the electrode wire to pass through the disc-shaped porous part; when the disc-shaped porous part needs to be processed, the center hole of the part is inserted into the center The
实施例2Example 2
参见图14,本实施例以五孔均匀分布的盘形零件加工为例,图14中表示本实施例中的五孔盘形零件的示意图。Referring to Fig. 14, this embodiment takes the processing of a disc-shaped part with five holes uniformly distributed as an example, and Fig. 14 shows a schematic diagram of the five-hole disc-shaped part in this embodiment.
参见图15-图18,本实施中的其它结构与实施例1相同,不同之处在于,本实施中的电火花线切割机床对五孔盘形零件进行加工,五个孔均匀分布。当进行均布五孔加工时,丝架组件35的数量还是有六个,工位F中的丝架组件35 处于不工作状态,其余五个工位的丝架组件35处于工作状态,其中,通过位置固定机构6将处于工作状态的五个丝架组件35的位置进行定位调节,使得相邻的两个丝架组件35之间的夹角为72°,即处于工作状态中相邻的两个工位之间的夹角为72°;所述工位F中的丝架组件35上的第二导轮组件126还包括设置在所述竖直臂3521上端的上辅助导轮51以及设置在所述竖直臂3521下端的下辅助导轮52;电极丝的具体走丝路径为:Referring to Fig. 15-Fig. 18, other structures in this implementation are the same as in
电极丝从卷丝筒80出来,经过进丝导轮(41)到达工位A中的引导轮42 后,再转向到达工位A中的下导轮43,然后向上走丝通过工位A中的上导轮 44后,进入中心立柱34上的第一组转向导轮(141),经过第一组转向导轮(141) 的引导,电极丝进入工位B中的上导轮44,向下走丝通过工位B中的下导轮43,然后经过工位B中的引导轮42;接着通过第一张紧导轮(151)的引导进入工位 C的引导轮42后,到达工位C中的下导轮43,向上走丝通过工位C中的上导轮44后,进入中心立柱34上的第二组转向导轮(142),经过第二组转向导轮 (142)的引导,电极丝进入工位D中的上导轮44,向下走丝通过工位D中的下导轮43,然后经过工位D中的引导轮42,接着通过第二张紧导轮(152)的引导进入工位E的引导轮42后,到达工位E中的下导轮43,向上走丝通过工位E中的上导轮44后,进入中心立柱34上的第三组转向导轮(143),经过第三组转向导轮(143)的引导,电极丝进入工位F中的上导轮44,然后经过上辅助导轮51,向下走丝通过下辅助导轮52,接着经过工位F中的引导轮42,最后经过出丝导轮(48)回到卷丝筒80。上述结构中,五工位同步加工的工作模式与六工位同步加工的工作模式的走丝路径相近,与六工位同步加工的工作模式所不同的是,五工位同步加工的工作模式在工位F中不需要走丝到下导轮43,而需要朝上辅助导轮51和下辅助导轮52的走丝调节方向,后再往工位A和工位F之间的第一导轮组件11走丝,电极丝通过第一导轮组件11将电极丝方向调整成与进丝方向平行,回到卷丝筒80。The electrode wire comes out of the winding drum 80, passes through the wire feeding guide wheel (41) and reaches the guide wheel 42 in the station A, then turns to the lower guide wheel 43 in the station A, and then moves upward through the station A. After the upper guide wheel 44 on the center column 34, enter the first group of steering guide wheels (141), through the guidance of the first group of steering guide wheels (141), the electrode wire enters the upper guide wheel 44 in the station B, to The lower wire travels through the lower guide wheel 43 in station B, then passes through the guide wheel 42 in station B; The lower guide wheel 43 in the position C, after passing the upper guide wheel 44 in the station C upwards, enters the second group of steering guide wheels (142) on the center column 34, and passes through the second group of steering guide wheels (142) The guide, the electrode wire enters the upper guide wheel 44 in the station D, goes down through the lower guide wheel 43 in the station D, then passes the guide wheel 42 in the station D, and then passes through the second tension guide wheel After the guidance of (152) enters the guide wheel 42 of the station E, it arrives at the lower guide wheel 43 in the station E, and after the upper guide wheel 44 passes through the upper guide wheel 44 in the station E, it enters the third group on the center column 34 Steering guide pulley (143), guided by the third set of steering guide pulleys (143), the electrode wire enters the upper guide pulley 44 in station F, then passes through the upper auxiliary guide pulley 51, and goes downward through the lower auxiliary guide pulley 52, then through the guide wheel 42 in the station F, and finally get back to the winding drum 80 through the wire-out guide wheel (48). In the above structure, the working mode of the five-station synchronous processing is similar to the wire path of the six-station synchronous processing. The difference from the six-station synchronous processing is that the five-station synchronous processing works in In the station F, it is not necessary to move the wire to the
实施例3Example 3
参见图3、图4、图8和图19-图20,本实施中的其它结构与实施例1相同,不同之处在于,本实施中不采用实施例1中的位置固定机构6进行位置固定,本实施例采用的是:所述工作台31的中心上设有圆形导向凸台9,所述底板351 的内端设有弧形槽91,所述弧形槽91与所述圆形导向凸台9的外侧配合连接,所述底板351的外端设有圆弧槽92,所述圆弧槽92上设有用于将底板351固定在所述工作台31上的固定螺栓93,所述固定螺栓93穿过所述圆弧槽92与所述工作台连接。通过设置圆形导向凸台9与弧形槽91,使得底板351可以沿着圆形导向凸台9进行旋转,从而实现丝架组件35绕工作台31中心旋转,同时可以对底板351实现精确的定位;通过设置圆弧槽92以及固定螺栓93,便于丝架组件35之间的角度调节,固定螺栓93便于对底板351进行固定定位,同时也便于拆卸;圆形导向凸台9与固定螺栓93可以对底板351实现径向定位,松开固定螺栓93后,沿着圆周方向移动底板351,移动到指定位置后,拧紧固定螺栓93,即可实现底板351的固定。Referring to Fig. 3, Fig. 4, Fig. 8 and Fig. 19-Fig. 20, other structures in this implementation are the same as in
参见图21,所述上臂3522在所述竖直臂3521上可以上下调节,所述上臂 3522上设有楔形块100,所述竖直臂3521上设有竖直延伸的楔形槽101,所述楔形块100与所述楔形槽101相互滑动配合。上述结构可以实现上臂3522在竖直臂3521上的上下运动,可以根据零件的厚度对上臂3522的高度进行调节。Referring to Figure 21, the
所述上臂3522上设有用于对上臂3522进行固定的调节螺栓,固定时,所述调节螺栓抵紧在楔形槽101的槽面上。通过设置调节螺栓,当松动调节螺栓,楔形块100与楔形槽101滑动不受限制,上臂3522可在竖直臂3521上的上下运动,当调节好上臂3522的高度时,将调节螺栓拧紧,可以实现上臂3522固定在竖直臂3521上。The
上述为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述内容的限制,其他的任何未背离本实用新型的精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above is a preferred implementation of the utility model, but the implementation of the utility model is not limited by the above content, and any other changes, modifications, substitutions and combinations that do not deviate from the spirit and principle of the utility model , simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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