Utility model content
In view of the above problems, the utility model proposes a kind of solders to quantify former, can get the tin quantitatively shaped
Line is applied to automatic welding.
A kind of solder of the utility model offer quantifies former, including:Operation bench, feed mechanism and shaping mechanism;Institute
Operation bench is stated to include board and be fixed on the controller of the board;The feed mechanism include driving device and with the driving
The feed clamp of device connection, the feed clamp is used for the traction solder under driving device driving and passes through, and passes through control
The solder length that device control processed passes through the feed clamp;The shaping mechanism includes molding die and cutting means, it is described at
Pattern tool is equipped with the arc notch coordinated with the solder line footpath, and the arc notch is arc-shaped extension;The feed clamp
Discharge port face described in arc notch opening, be located at the circular arc on the inside of and between the circular arc two-end-point, make institute
The arc notch can be entered along the circular arc coiling and cut reality by the cutting means by stating the solder of feed clamp submitting
Existing solder molding.Preferably, the molding die includes support column and is set to the guider of the support column side, described
Arc notch is set to the guider head, and the support column is inscribed in the circle that the arc notch is constituted.
Preferably, the guider includes upper guider and lower guider, the upper guider and it is described under
The arc notch on the head of guider is arranged concentrically, and the support column, the upper guider and the lower guider are equal
It can be along the circular arc radiai adjustment.
Preferably, the shaping mechanism further includes slack adjuster, and the slack adjuster is described including being fixed on
The fixed part of operation console and be movably connected in the adjustment portion of the fixed part, the adjustment portion head it is tapered or it is wedge-shaped simultaneously
And can the circular arc is constituted relatively circle move radially.
Further, the cutting means include driving mechanism and cutting knife, and the cutting knife can be in the driving mechanism
It is close to the support column up and down motion under driving and cuts solder.
Preferably, the feed clamp include upper wheel that is setting up and down and being rotated under the driving of the driving device and
Lower whorl;The lower whorl is fixed on the operation console;It is described it is upper wheel be equipped with can by the solder compress be positioned at it is described it is upper wheel and under
Retaining mechanism is suppressed between wheel.
Preferably, the upper wheel and the lower whorl periphery are arranged with dismountable thread diameter groove respectively.
Preferably, it further includes bar straightening mechanism that the solder, which quantifies former, and the bar straightening mechanism includes being divided into two rows
That sets leads through ship, and lower row leads the top surface of through ship and the top surface of the lower whorl is generally aligned in the same plane.
Preferably, it further includes lubricating structure that the solder, which quantifies former, and the lubricating structure is set to the straightening
Side of the mechanism far from the feed mechanism, including fill the semiclosed groove of lubricating fluid.
Preferably, it further includes locating support that the solder, which quantifies former, and the locating support is set to the lubrication
Side of the mechanism far from the bar straightening mechanism, including be fixed on the operation console adjutage and with it is described extension arm axle connect from
Driving wheel, the driven wheel is for fixing solder spool and can be rotated under traction of the feed clamp to solder.
Compared with prior art, solder described in the utility model quantifies former advantageous effect and includes:
(1) feed mechanism and shaping mechanism being used cooperatively before and after being controlled by controller realize the quantitative molding of solder,
The fixed solder of number and shape can be obtained according to prefabricated condition, keep operation simpler for other quantitative welding, save life
Produce cost.
(2) feed clamp includes upper wheel and lower whorl that be setting up and down and can rotating under the drive of the drive, and lower whorl is solid
Due to operation console, upper wheel, which is equipped with to compress the solder to be positioned between upper wheel and lower whorl, suppresses retaining mechanism, and upper wheel
It is arranged with dismountable thread diameter groove respectively with lower whorl periphery, the thread diameter groove by replacing different size can meet different diameter specifications
The feeding of solder, it is applied widely.
(3) driving device of feed mechanism can be by the error in length of coiling by Digital Control using servo motor
In +/- 0.2mm, quantitative molding solder consistency is high for control.
(4) by adjusting support column, upper guider and the position of lower guider and the taper of slack adjuster
Head enters the depth of solder annulus, changes the distance between circle diameter and solder of solder coiling, obtains of different shapes
Solder, it is easy to operate to be widely used.
These aspects or other aspects of the utility model can more straightforwards in the following description.
Specific implementation mode
In order to make those skilled in the art more fully understand the utility model, below in conjunction with the utility model reality
The attached drawing in example is applied, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only the utility model a part of the embodiment, instead of all the embodiments.Based on the implementation in the utility model
Example, the every other embodiment that those skilled in the art are obtained without creative efforts belong to this reality
With novel protected range.
Fig. 1 is please referred to, a kind of solder of the utility model offer quantifies former 100, including:Operation bench 1, before solder
The locating support 2 set gradually into direction, lubricating structure 3, bar straightening mechanism 4, feed mechanism 5 and shaping mechanism 6.
The operation bench 1 includes board (not shown) and in the board side and the fixed controller 11 of the board,
1 storage inside of the operation bench has operating system, the operating system memory to contain operation sequence, by the controller 11
Operation may be selected and run corresponding operation sequence.
The locating support 2, lubricating structure 3, bar straightening mechanism 4 be set to in 1 fixed connecting rod (not shown) of board.
The locating support 2 is set to side of the lubricating structure 3 far from the bar straightening mechanism 4, that is, is set to along institute
State the initiating terminal of the solder direction of motion, including be fixed on the operation console 1 adjutage (not shown) and with the extension arm axle
The driven wheel (not labeled) connect, the driven wheel are used to fix solder spool (not shown) and can be in the feed mechanisms 5 to tin
It is rotated under the traction of line.
The lubricating structure 3 is set to side of the bar straightening mechanism 4 far from the feed mechanism 5, i.e., along the solder
The direction of motion is set to the rear of the locating support 2, including fills the semiclosed groove (not shown) of lubricating fluid (not shown),
The groove is equipped with for the through-hole (not shown) across solder.
The bar straightening mechanism 4 include it is two rows of it is setting up and down lead through ship (not labeled), the two rows are led through ship and are respectively included
Symmetrically arranged multiple idler wheel (not labeled), and two rows of gap led between through ship is slightly larger than the line footpath of the solder, for pair
Solder carries out the alignment in four orientation up and down.
The feed mechanism 5 includes driving device (not shown) and feed clamp 51, and the feed clamp 51 is used in institute
State the solder length that the lower traction solder of driving device driving passes through, and passes through the feed clamp by operating system control
Realize that solder quantitatively controls.In the present embodiment, the feed clamp 51 includes setting up and down and can be in the drive of the driving device
The dynamic lower upper wheel 511 rotated and lower whorl 512;The lower whorl 512 is fixed on the operation console, and through ship is led in top surface with the lower row
Top surface be generally aligned in the same plane, for directly being docked with the solder after alignment;The upper wheel 511 is equipped with and can compress the solder
It is positioned between the upper wheel 511 and lower whorl 512 and suppresses retaining mechanism (not shown).Preferably, the upper wheel 511 and described
512 periphery of lower whorl is arranged with dismountable thread diameter groove (not shown) respectively, and the thread diameter groove by replacing different size can meet not
With the feeding of diameter specifications solder.Preferably, the driving device uses servo motor (not shown), by Digital Control,
The error in length of coiling can be controlled in 0.2mm.
Fig. 1 to Fig. 3 is please referred to, the shaping mechanism 6 includes molding die (not labeled) and cutting means (not labeled), institute
It states molding die and is equipped with the arc notch (not labeled) coordinated with 7 line footpath of the solder, the arc notch internal diameter is slightly larger than institute
The line footpath for stating solder is arc-shaped and extends and enable opening for arc notch described in the discharge port (not labeled) face of the feed clamp
Mouthful, being located at sends out feed clamp solder on the inside of the circular arc and between the circular arc two-end-point can enter institute
Arc notch is stated along the circular arc coiling and is cut by the cutting means and realizes solder molding.
Fig. 2 and Fig. 3 are please referred to, the molding die includes support column 61 and is set to the guiding of 61 side of the support column
Device 62,62 ', the arc notch are set to the guider 62,62 ' heads, and 61 vertex of the support column is inscribed in institute
State the circle of arc notch composition.In the present embodiment, the guider 62,62 ' includes upper guider 62 and lower guider
62 ', it (is same circle that the arc notch on the head of the upper guider 62 and the lower guider 62 ', which is arranged concentrically,
Different segmental arcs), the support column 61, the upper guider 62 and the lower guider 62 ' can be along the circular arc diameters
To adjusting.Specifically, the upper guider 62 and the lower guider 62 ' respectively include being fixed on the operation console 1
Fixed block 621,621 ' and movable block 622,622 ', 622,622 ' radially extending along the circular arc of the movable block, and can phase
To the fixed block 621,621 ' along the circular arc radiai adjustment.Wherein, the discharge port (not labeled) face of the feed clamp
The opening of the 62 ' arc notch of lower guider can make solder 7 enter the 62 ' arc notch of lower guider, and along it
Extending direction is folded upward at extension, and 62 arc notch of upper guider is again introduced into after extending to certain altitude, after reneing
Stretch the vertex for being connected to the support column 61, the support column 61, the upper guider 62 and the lower guider 62 ' three
Person co-locates turns to circle by the solder 7, and is constantly superimposed, and forms the annulus of multiple superposed.
Fig. 2 and Fig. 3 are please referred to, the cutting means include driving mechanism and cutting knife 63, and the cutting knife 63 can be in institute
State be close under the driving of driving mechanism the support column 61 up and down motion cut solder 7.Wherein, the cutting knife 63 includes fixing
Fixing piece 631 in the operation console 1 and the movable cutter head 632 that is flexibly connected with the fixing piece 631, the activity cutter head
632 fixing pieces 631 described in the driving lower edge of the driving mechanism are flexible.Preferably, the driving mechanism can be cylinder.
Fig. 3 to Fig. 5 is please referred to, the shaping mechanism 6 further includes slack adjuster 64, and the slack adjuster 64 wraps
It includes the fixed part 641 for being fixed on the operation console 1 and is movably connected in the adjustment portion 642 of the fixed part 641, the tune
642 head of section portion it is tapered or wedge-shaped and can the circular arc is constituted relatively circle move radially.In the present embodiment, the adjusting
642 head of portion is tapered to enter circular arc composition circle (can also be the annulus that the solder 7 turns to) by adjusting
Depth L changes the distance d of solder.In other embodiment, 642 head of the adjustment portion can be with wedge shaped.
For ease of understanding, provide solder described in the utility model quantify former 100 carry out solder quantify molding side
Method includes the following steps:
Step 1:According to scheduled solder coiling radius, the extension path of molding die arc notch is adjusted;
Step 2:Solder is placed in board, one end is placed through feed clamp;
Step 3:Start driving device, driving feed clamp traction solder passes through, and solder is sent to molding die, makes solder
The arcuately extension path coiling of notch;
Step 4:Judge that the solder that feed clamp is sent out reaches predetermined length, starts cutting means and cut tin after molding
Line.
Wherein, the extension path of the adjustment molding die arc notch, including:Along the support column, the upper guiding
The circular arc that device notch and the lower guider notch are constituted radially be adjusted in synchronism the support column, the upper guider and
The position of the lower guider.
Compared with prior art, solder described in the utility model quantifies former and has the following advantages:
(1) feed mechanism and shaping mechanism being used cooperatively before and after being controlled by controller realize the quantitative molding of solder,
The fixed solder of number and shape can be obtained according to prefabricated condition, keep operation simpler for other quantitative welding, save life
Produce cost.
(2) feed clamp includes upper wheel and lower whorl that be setting up and down and can rotating under the drive of the drive, and lower whorl is solid
Due to operation console, upper wheel, which is equipped with to compress the solder to be positioned between upper wheel and lower whorl, suppresses retaining mechanism, and upper wheel
It is arranged with dismountable thread diameter groove respectively with lower whorl periphery, the thread diameter groove by replacing different size can meet different diameter specifications
The feeding of solder, it is applied widely.
(3) driving device of feed mechanism can be by the error in length of coiling by Digital Control using servo motor
In 0.2mm, quantitative molding solder consistency is high for control.
(4) by adjusting support column, upper guider and the position of lower guider and the taper of slack adjuster
Or wedge-shaped head enters the depth of solder annulus, changes the distance between circle diameter and solder of solder coiling, obtains different
The solder of shape, it is easy to operate to be widely used.
Some embodiments provided by the utility model are described in detail above, for the general technology of this field
Personnel, based on the idea of the embodiment of the present invention, there will be changes in the specific implementation manner and application range, to sum up
Described, the content of the present specification should not be construed as a limitation of the present invention.