CN218282821U - Insulator belt cleaning device - Google Patents
Insulator belt cleaning device Download PDFInfo
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- CN218282821U CN218282821U CN202222706391.1U CN202222706391U CN218282821U CN 218282821 U CN218282821 U CN 218282821U CN 202222706391 U CN202222706391 U CN 202222706391U CN 218282821 U CN218282821 U CN 218282821U
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- cleaning
- insulator
- cleaning device
- sliding plate
- sliding
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Abstract
The utility model belongs to the technical field of wiper mechanism, specifically disclose an insulator belt cleaning device, include: a chassis; the cleaning units are provided with two groups and comprise connecting plates and cleaning brushes, one end of each connecting plate is connected with a sliding plate, the sliding plates are horizontally matched with the chassis in a sliding manner, and the cleaning brushes are connected to the connecting plates; and the driving unit can drive the two groups of cleaning units to be mutually opened or closed. The utility model discloses well cleaning unit can adjust the degree of opening and shutting through the motion of opening and shutting according to the diameter size of insulator, wraps up the insulator cleanly, realizes carrying out self-cleaning's purpose to roof insulator, the effectual work efficiency that has improved.
Description
Technical Field
The utility model relates to a wiper mechanism technical field, concretely relates to insulator belt cleaning device.
Background
Along with the popularization of the national locomotive electrification technology, flashover discharge of dirty insulators becomes an important factor influencing driving safety, the cleaning mode of the insulators at present mainly comprises bubble washing, handheld electrified equipment cleaning and offline manual cleaning, the cleaning effect of the offline manual cleaning can reach a satisfactory effect, the cleaning is cleaner, the offline manual cleaning needs to be operated in a state that a train is stopped and is powered off, the working efficiency is low, the cleaning effect is difficult to detect, the working space is narrow, and potential safety hazards exist in the working environment.
SUMMERY OF THE UTILITY MODEL
The utility model provides an insulator belt cleaning device, aim at can carry out self-cleaning to the roof insulator, improves work efficiency.
The utility model discloses a following technical scheme realizes: an insulator cleaning device comprising:
a chassis;
the cleaning units are provided with two groups and comprise a connecting plate and cleaning brushes, one end of the connecting plate is connected with a sliding plate, the sliding plate is horizontally matched with the case in a sliding manner, and the cleaning brushes are connected to the connecting plate;
and the driving unit can drive the two groups of cleaning units to be mutually opened or closed.
Compared with the prior art, the utility model, following advantage and beneficial effect have:
in the in-service use process, install the belt cleaning device in this scheme on dedicated washing dolly, drive whole belt cleaning device through crossing the washing dolly and wind the rotatory certain angle of insulator, wash the brush and carry out the contact brush to the insulator and sweep to realize automatic and comprehensive washing, like this can effectual improvement work efficiency, reduce the hand labor cost.
In addition, the cleaning device in the scheme drives the two groups of cleaning units to be opened or closed through the driving unit, so that the cleaning brushes wrap the insulators as much as possible and can clean the insulators with different diameters, and the application range is wider.
Furthermore, two connecting plates are arranged in each group of cleaning units, the two connecting plates are respectively connected to the upper portion and the lower portion of the sliding plate, and the cleaning brushes are located between the two connecting plates.
Has the beneficial effects that: so set up, the supporting role to clean brush can be improved in the setting of two connecting plates, makes more stability and firm of clean brush in the operation process.
Furthermore, the two ends of the cleaning brush are respectively connected with the two connecting plates in a rotating mode, a driving motor is arranged on the connecting plates, an output shaft of the driving motor is connected with one end of the cleaning brush, and the driving motor is connected with the connecting plate located above the driving motor.
Has the beneficial effects that: the driving motor in this scheme can drive and wash the brush rotation, combines drive unit to drive and washs the inside and outside motion of opening and shutting of brush and wash the insulator, and the in-process of wasing the brush rotation like this can improve the cleaning force and the cleaning performance to the insulator, makes the insulator by more clean.
Furthermore, each group of cleaning unit's washing brush all is equipped with a plurality ofly, and is a plurality of it connects gradually to wash the brush on the connecting plate.
Has the advantages that: a plurality of washing brushes can improve abluent scope in this scheme to improve cleaning efficiency.
Further, the connecting plate includes a connecting portion, a first inclined portion, a horizontal portion and a second inclined portion connected to each other in this order, one end of the connecting portion is connected to the sliding plate, the horizontal portion is located on a side of the connecting portion away from the center of the cabinet, the first inclined portion is connected between the horizontal portion and the connecting portion in an inclined manner, one end of the second inclined portion is connected to the horizontal portion, and the second inclined portions on the connecting plate in the two sets of cleaning units are inclined inward from each other, and the plurality of cleaning brushes are connected to the first inclined portion, the horizontal portion and the second inclined portion in this order.
Has the beneficial effects that: the structure of the connecting plate in the scheme is similar to the shape of a human finger, and the cleaning brushes are respectively arranged at three parts similar to hand joints, so that the insulator can be well coated, the contact area of the cleaning brushes and the insulator is increased, and the rotation angle of the whole cleaning device around the insulator is reduced.
Furthermore, one end of the case is sequentially connected with two parallel guide rails along the vertical direction of the case, and two ends of the sliding plate are respectively in sliding fit with the two guide rails.
Has the advantages that: the guide rail and the sliding plate are mutually matched in the scheme, so that the connecting plate can be improved, the cleaning brush can be stably moved, and the whole cleaning process is smooth and stable.
Furthermore, the cross section of the guide rail is T-shaped, one side of the sliding plate is provided with a rectangular frame, a notch is formed in one side of the rectangular frame, and the sliding plate is clamped into the two sides of the guide rail through the notch of the rectangular frame.
Has the advantages that: so set up, the gliding stability of sliding plate on the guide rail can be improved to the structure of guide rail and sliding plate, and the sliding plate is difficult to break away from on the guide rail.
Furthermore, a water and air supply unit is connected to the case, a cleaning spray head is connected to one side of the case facing the cleaning brush, and the water and air supply unit can control the cleaning spray head to spray water and air mixture.
Has the advantages that: in this scheme combine aqueous vapor supply unit control to wash the shower nozzle and utilize aqueous vapor mixture to carry out contactless washing to the insulator, drive whole belt cleaning device by the motion dolly and make the insulator can be washd comprehensively by aqueous vapor mixture around the rotatory certain angle of insulator, this scheme can further improve the cleaning performance to the insulator and improve the cleaning speed.
And the aqueous vapor supply unit in this scheme can produce lubricated effect to wasing brush and insulator through control washing meeting head water spray, and dirty washing is washd in addition with higher speed.
Further, the drive unit is a bidirectional output electric push rod mechanism, the bidirectional output electric push rod mechanism comprises an opening-closing electric cylinder, a worm wheel, a worm, a bidirectional threaded lead screw and two push rods, an output shaft of the opening-closing electric cylinder is coaxially connected with the worm, the worm is meshed with the worm wheel, the worm wheel is coaxially connected with the middle of the bidirectional threaded lead screw, the two push rods are respectively in threaded connection with two ends of the bidirectional threaded lead screw and connected with a support, two guide grooves are formed in two sides of the case, one end of the support extends out of the guide grooves and can move horizontally in the guide grooves, and one end of the support extending out of the guide grooves is connected with the sliding plate.
Has the advantages that: the electric cylinder that opens and shuts in this scheme drives the worm rotatory to the worm wheel that makes and worm meshing is rotatory, and the worm wheel is rotatory can drive two-way screw lead screw and rotate, and two-way screw lead screw rotates and can drive two push rods and remove to opposite direction, thereby realizes the motion of opening and shutting of two sets of cleaning unit, simple structure in this scheme is compact, and the practicality is strong.
Further, the support is L-shaped.
Has the advantages that: the contact area between the L-shaped bracket and the sliding plate is larger, and the stability of connection between the L-shaped bracket and the sliding plate can be improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
fig. 1 is a perspective view of an embodiment 1 of the insulator cleaning device of the present invention;
fig. 2 is a top view of an embodiment 1 of the insulator cleaning device according to the present invention;
fig. 3 is a perspective view of the insulator cleaning apparatus of the present invention in another direction according to embodiment 1;
fig. 4 is a perspective view of embodiment 2 of the insulator cleaning device of the present invention.
Reference numbers and corresponding part names in the drawings:
the cleaning machine comprises a machine box 1, an opening and closing electric cylinder 2, a shell 201, a connecting plate 3, a connecting part 301, a first inclined part 302, a horizontal part 303, a second inclined part 304, a driving motor 4, a cleaning brush 5, a water vapor supply unit 6, a cleaning spray head 7, a guide rail 8, a bracket 9, a guide groove 10, a sliding plate 11, a lead screw 12 and a push rod 13.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Example 1
As shown in fig. 1 to 3, embodiment 1 provides an insulator cleaning apparatus, including:
a chassis 1;
the cleaning units are provided with two groups, each cleaning unit comprises a connecting plate 3 and a cleaning brush 5, one end of each connecting plate 3 is connected with a sliding plate 11, each sliding plate 11 is horizontally matched with the case 1 in a sliding mode, and each cleaning brush 5 is connected to the corresponding connecting plate 3; specifically, the method comprises the following steps: in this embodiment, two connecting plates 3 are arranged in each group of cleaning units, the sliding plate 11 is integrally in a rectangular plate-shaped structure, the two connecting plates 3 are respectively connected to the upper part and the lower part of the sliding plate 11, and the cleaning brushes 5 are located between the two connecting plates 3.
In this embodiment, three cleaning brushes 5 are provided in each set of cleaning units, and the three cleaning brushes 5 are sequentially connected to the connecting plate 3. Referring to fig. 2, the connecting plate 3 in this embodiment sequentially comprises a connecting portion 301, a first inclined portion 302, a horizontal portion 303, and a second inclined portion 304, which are connected to each other.
One end of the connecting portion 301 is connected to the sliding plate 11, the horizontal portion 303 is located at a side of the connecting portion 301 away from the center of the cabinet, the first inclined portion 302 is obliquely connected between the horizontal portion 303 and the connecting portion 301, one end of the second inclined portion 304 is connected to the horizontal portion 303, and the second inclined portions 304 on the connecting plates 3 in the two sets of cleaning units are inclined inward from each other.
Three washing brushes 5 are connected to the first inclined part 302, the horizontal part 303 and the second inclined part 304 in this order. Therefore, the connecting plates 3 in the two groups of cleaning units imitate the shape of fingers of a human hand, and are similar to three parts of finger joints, so that the cleaning brushes 5 arranged on the connecting plates 3 can generate good covering effect on the insulator.
The both ends of wasing brush 5 in this embodiment are rotated with two connecting plates 3 respectively and are connected, and be equipped with driving motor 4 on the connecting plate 3, driving motor 4 quantity in every a set of cleaning unit is three in this embodiment, and the output shaft of three driving motor 4 in every set of cleaning unit is connected with the top of three washing brush 5 respectively, and driving motor 4 passes through bolted connection with the connecting plate 3 that is located the top, thereby can improve the cleaning performance to the insulator through 5 rotations of driving motor 4 drive washing brush.
Insulator belt cleaning device in this embodiment still includes drive unit, and drive unit can drive two sets of cleaning unit and open each other or fold, and is specific: one end of the case 1 facing the cleaning brush 5 is sequentially connected with two parallel guide rails 8 along the vertical direction, namely, the two guide rails 8 are arranged in parallel, and two ends of the sliding plate 11 are respectively in sliding fit with the two guide rails 8.
As shown in fig. 3, the cross section of the guide rail 8 in this embodiment is T-shaped, the sliding plate 11 faces one side of the chassis 1, and the upper end and the lower end of the sliding plate are both provided with rectangular frames, in this embodiment, the rectangular frames are integrally formed with the sliding plate 11, and one side of the rectangular frames facing the chassis 1 is provided with a notch, the sliding plate 11 is clamped on both sides of the guide rail 8 through the notch of the rectangular frames, in this embodiment, the mutual matching of the guide rail 8 and the rectangular frames can improve the sliding stability of the sliding plate 11, and the shapes of the guide rail 8 and the rectangular frames can play a better role in limiting and supporting the sliding plate 11, so that the sliding plate 11 has better stability in the sliding process. In actual design, limiting mechanisms can be arranged at two ends of the guide rail 8 to limit the sliding plate 11, so that the sliding plate 11 is prevented from sliding out of two ends of the guide rail 8.
In this embodiment, the driving unit is a bidirectional output electric push rod mechanism, the bidirectional output electric push rod mechanism is a prior art, and reference may be made to the prior patent technology with publication number CN215548776U, the bidirectional output electric push rod mechanism includes an opening and closing electric cylinder 2, a worm wheel, a worm, a bidirectional threaded lead screw 12 and two push rods 13, in this embodiment, a housing 201 is installed in a chassis 1, the worm wheel and the worm are located inside the housing 201, the opening and closing electric cylinder 2 and the chassis 1 are fixed by bolts, an output shaft of the opening and closing electric cylinder 2 is coaxially connected with the worm, the worm is engaged with the worm wheel, the worm wheel is coaxially connected with a middle portion of the bidirectional threaded lead screw 12, the two push rods 13 are respectively in threaded connection with two ends of the bidirectional threaded lead screw 12, a bracket 9 is connected to the two push rods 13, the bracket 9 in this embodiment is L-shaped, two guide grooves 10 are respectively formed in two sides of the chassis 1, one end of the bracket 9 extends out of the guide groove 10 and can horizontally move in the guide groove 10, and one end of the bracket 9 extends out of the guide groove 10 is fixedly connected with a sliding plate 11 by bolts.
The specific implementation process is as follows: the case 1 in the cleaning device in the embodiment is installed on a trolley, and the whole cleaning device can be driven by the trolley to rotate around the insulator, so that the cleaning brush 5 cleans the insulator.
Simultaneously, can also open and shut electric jar 2 through the start and adjust two cleaning unit and open or close each other to adjust the area that washs brush 5 and carry out the parcel to the insulator, and utilize driving motor 4 drive to wash brush 5 from changeing and wash the insulator, cooperate the dolly to drive whole washing dolly like this and wind the rotatory certain angle of insulator, thereby carry out comprehensive and automatic washing to the insulator.
Example 2
As shown in fig. 4, an insulator cleaning apparatus differs from embodiment 1 in that: be connected with aqueous vapor supply unit 6 on quick-witted case 1 in this embodiment, this aqueous vapor supply unit 6 is among the prior art, including water tank, high-pressure pump etc. machine case 1 is connected with three washing shower nozzle 7 towards one side of wasing brush 5, and three washing shower nozzle 7 is vertical to be set gradually, and three washing shower nozzle 7 is connected with aqueous vapor supply unit 6, supplies unit 6 control washing shower nozzle 7 through aqueous vapor and sprays aqueous vapor mixture.
The opening and closing degree of the cleaning brush 5 is adjusted by the opening and closing motor in the embodiment to wrap the insulator, then the driving motor 4 controls the rotation of the brush to be combined with the opening and closing motor to drive the inside and outside opening and closing movement of the brush connecting device to clean the insulator, meanwhile, the water gas supply unit 6 controls the cleaning spray head 7 to clean the insulator in a non-contact mode by using a water gas mixture, and the trolley drives the whole cleaning device to rotate around the insulator by a certain angle to enable the insulator to be cleaned comprehensively.
The cleaning effect is better in this embodiment, and washs speed more high-efficient.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. An insulator cleaning device, comprising:
a chassis;
the cleaning units are provided with two groups and comprise a connecting plate and cleaning brushes, one end of the connecting plate is connected with a sliding plate, the sliding plate is horizontally matched with the case in a sliding manner, and the cleaning brushes are connected to the connecting plate;
and the driving unit can drive the two groups of cleaning units to be mutually opened or closed.
2. An insulator cleaning device according to claim 1, wherein there are two connecting plates in each cleaning unit, the two connecting plates are connected to the upper and lower portions of the sliding plate, respectively, and the cleaning brushes are located between the two connecting plates.
3. The insulator cleaning device according to claim 2, wherein two ends of the cleaning brush are rotatably connected to two connecting plates, respectively, a driving motor is provided on the connecting plates, an output shaft of the driving motor is connected to one end of the cleaning brush, and the driving motor is connected to the connecting plate located above.
4. The insulator cleaning device according to claim 1, wherein a plurality of cleaning brushes are provided for each set of cleaning units, and the plurality of cleaning brushes are sequentially connected to the connecting plate.
5. An insulator cleaning device according to claim 4, wherein the connecting plate includes a connecting portion, a first inclined portion, a horizontal portion and a second inclined portion connected to each other in this order, one end of the connecting portion is connected to the sliding plate, the horizontal portion is located on a side of the connecting portion away from the center of the cabinet, the first inclined portion is connected between the horizontal portion and the connecting portion in an inclined manner, one end of the second inclined portion is connected to the horizontal portion, and the second inclined portions of the connecting plates in the two sets of cleaning units are inclined inward toward each other, and a plurality of the cleaning brushes are connected to the first inclined portion, the horizontal portion and the second inclined portion in this order.
6. The insulator cleaning device according to claim 1, wherein two parallel guide rails are sequentially connected to one end of the cabinet along a vertical direction of the cabinet, and two ends of the sliding plate are respectively in sliding fit with the two guide rails.
7. The insulator cleaning device according to claim 6, wherein the cross section of each guide rail is T-shaped, a rectangular frame is arranged on one side of each sliding plate, a notch is formed in one side of each rectangular frame, and the sliding plates are clamped into the two sides of each guide rail through the notches of the rectangular frames.
8. The insulator cleaning device according to claim 1, wherein a water and gas supply unit is connected to the cabinet, a cleaning nozzle is connected to a side of the cabinet facing the cleaning brush, and the water and gas supply unit can control the cleaning nozzle to spray water and gas mixture.
9. The insulator cleaning device according to any one of claims 1 to 8, wherein the driving unit is a bidirectional output electric push rod mechanism, the bidirectional output electric push rod mechanism comprises an opening and closing electric cylinder, a worm gear, a worm, a bidirectional threaded lead screw and two push rods, an output shaft of the opening and closing electric cylinder is coaxially connected with the worm, the worm is meshed with the worm gear, the worm gear is coaxially connected with the middle part of the bidirectional threaded lead screw, the two push rods are respectively in threaded connection with two ends of the bidirectional threaded lead screw, the two push rods are connected with a bracket, two guide grooves are formed in two sides of the case, one end of the bracket extends out of the guide grooves and can horizontally move in the guide grooves, and one end of the bracket extending out of the guide grooves is connected with the sliding plate.
10. The insulator cleaning device according to claim 9, wherein the bracket is L-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222706391.1U CN218282821U (en) | 2022-10-13 | 2022-10-13 | Insulator belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222706391.1U CN218282821U (en) | 2022-10-13 | 2022-10-13 | Insulator belt cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218282821U true CN218282821U (en) | 2023-01-13 |
Family
ID=84807837
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222706391.1U Active CN218282821U (en) | 2022-10-13 | 2022-10-13 | Insulator belt cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218282821U (en) |
-
2022
- 2022-10-13 CN CN202222706391.1U patent/CN218282821U/en active Active
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