CN218251565U

CN218251565U - Multi-angle visual detection screening and classifying automation equipment

Info

Publication number: CN218251565U
Application number: CN202222194496.3U
Authority: CN
Inventors: 马璐锋; 张伟东
Original assignee: Qingdao Hairongxin Intelligent Equipment Co ltd
Current assignee: Qingdao Hairongxin Intelligent Equipment Co ltd
Priority date: 2022-08-20
Filing date: 2022-08-20
Publication date: 2023-01-10
Anticipated expiration: 2032-08-20

Abstract

The utility model belongs to the technical field of automation equipment, especially, be a categorised automation equipment of multi-angle visual detection screening, including a base, base upper end middle part fixed mounting has adjustable width conveyer belt No. one, the conveying of adjustable width conveyer belt upper end is connected with carries the material platform, a base rear end fixed mounting has multi-angle detection device, the anterior fixed mounting in multi-angle detection device upper end has rotatory elevating platform, the lower part extends the end with adjustable width conveyer belt and alternates swing joint in the rotatory elevating platform, multi-angle detection device upper end middle part fixed mounting has the conveyer belt, multi-angle detection device rear end fixed mounting has the stepping save set, the conveyer belt extends the end and is located stepping save set top. The utility model discloses an automatic visual detection flow is accomplished in the change, and it is high to improve production efficiency, and whole visual detection angle is many, improves and detects the precision.

Description

Multi-angle visual detection screening and classifying automation equipment

Technical Field

The utility model relates to an automation equipment technical field, in particular to multi-angle visual detection screening classification automation equipment.

Background

Visual inspection occupies a very important position in the field of automatic assembly of current factories, and compared with manual inspection, the visual inspection can more accurately and stably improve the production efficiency, control the production quality and the like; however, the existing factory has the problems of low detection efficiency, few detection items, low detection precision and the like in full-angle vision, and cannot meet the requirements of terminal customers. The existing automatic equipment for visual inspection screening and classification has at least the following disadvantages in the using process: 1. the efficiency of the existing automatic visual detection, screening and classification equipment is low in the detection process, and the traditional automatic detection equipment needs manual treatment in the disc collection and material taking processes and is troublesome; 2. the existing visual detection equipment has fewer visual detection modes, fewer shooting angles, and the materials and the equipment are easy to contact, so that the outer surface of the materials is scratched and is polluted, and therefore a novel multi-angle visual detection screening and classifying automation equipment is provided.

SUMMERY OF THE UTILITY MODEL

The utility model discloses a main aim at provides a multi-angle visual detection screens categorised automation equipment, can effectively solve the problem in the background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a categorised automation equipment of multi-angle visual detection screening, includes the base No. one, base upper end middle part fixed mounting has adjustable width conveyer belt, the conveying of adjustable width conveyer belt upper end is connected with carries the material platform, base rear end fixed mounting has multi-angle detection device, the anterior fixed mounting in multi-angle detection device upper end has rotatory elevating platform, lower part and adjustable width conveyer belt extend the end and alternate swing joint in the rotatory elevating platform, multi-angle detection device upper end middle part fixed mounting has the conveyer belt, multi-angle detection device rear end fixed mounting has stepping save set, the conveyer belt extends the end and is located stepping save set top.

Preferably, stepping save set includes No. three bases, no. three base upper end middle part fixed mounting has two to dial material mechanism, two it is provided with horizontal conveyer belt between the material mechanism to dial, horizontal conveyer belt lower extreme and No. three base fixed connection, no. three base upper end left part and the equal fixed mounting of upper end right part have vertical conveyer belt, two be provided with two material taking out mechanism between the vertical conveyer belt, two the material takes out the mechanism lower extreme all with No. three base fixed connection, and two material taking out mechanism is located two and dials material mechanism both sides, no. three base rear end fixed mounting has the stepping device.

Preferably, the stepping device comprises a fourth base, a disc collecting mechanism is fixedly mounted on the left end of the upper end of the fourth base and on the right end of the upper end of the fourth base, a four-shaft mechanical arm is arranged between the disc collecting mechanism, and the lower end of the four-shaft mechanical arm is fixedly connected with the fourth base.

Preferably, no. four base front ends and No. three base rear end fixed connection, no. three base upper end middle part and conveyer belt extension fixed connection, and two vertical conveyer belt is located the both sides of conveyer belt respectively.

Preferably, the multi-angle detection device comprises a second base, wherein an angle height adjustable camera and a right side are fixedly mounted on the upper left part and the upper right part of the second base, a size detection camera is arranged at the rear end of the angle height adjustable camera, the lower end of the size detection camera is fixedly connected with the second base, a second level adjustable camera is fixedly mounted on the upper left part and the upper right part of the second base, the two level adjustable cameras are respectively located on the front sides of the two angle height adjustable cameras, a third height adjustable camera is fixedly mounted on the upper left part of the second base, the three height adjustable camera is located in front of the second left level adjustable camera, the three height adjustable camera is arranged on the right side of the second height adjustable camera, the lower end of the first height adjustable camera is fixedly connected with the second base, the right side of the first height adjustable camera is provided with the first two level adjustable cameras, and the lower end of the first level adjustable camera is fixedly connected with the second base.

Preferably, the two first horizontally adjustable cameras are respectively located on the front side and the rear side of the rotary lifting table, the front end of the second base is fixedly connected with the first base, the upper end of the second base is fixedly connected with the conveyor belt, and the two second horizontally adjustable cameras and the two cameras with adjustable angle and height are respectively located on two sides of the conveyor belt in pairs.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses in, through setting up the stepping device on multi-angle detection device, the stepping device comprises two closing mechanism and four-axis manipulator, camera testing result, through data transmission to PLC in, then PLC control two sets of material shifting mechanism carry out the stepping to the material, the material is placed on the horizontal conveyer belt after the stepping, two sets of material take-out mechanism place the material on the vertical conveyer belt, four-axis manipulator places qualified material on closing mechanism, preserve the material, whole flow is accomplished through automaticly, it is high to improve production efficiency;

2. the utility model discloses in, place the material through artifical or automation equipment etc. and carry the material platform, carry the material in the adjustable width conveyer belt through carrying the material platform, the material flows to carousel rotation elevating platform department, through absorbing the material on the rotatory elevating platform department sucking disc, the minor face of the material is shot to two relative cameras of the rotatory adjustable camera of material level, the rotation goes on to the bottom of the material of shooing of height-adjustable camera once more, finally rotate to the conveyer belt top, the material moves to and carries height-adjustable camera two positions, shoot through three camera to material top co-altitude, two cameras of level-adjustable camera shoot the material long limit, angle height-adjustable camera department shoots the side of material, size detection camera department camera is the important size data of part that detects the material, these cameras all shoot in real time in the material motion process, guarantee the production speed of equipment with this, it is many to detect the project, it is many to detect the angle, thereby improve the detection precision, the contact surface with equipment is reduced through the conveying of conveyer belt.

Drawings

FIG. 1 is a schematic view of the overall structure of the multi-angle vision inspection, screening and sorting automation equipment of the present invention;

FIG. 2 is a schematic view of the overall structure of the grading and storing device of the multi-angle vision inspection, screening and sorting automation equipment of the present invention;

FIG. 3 is a schematic view of the overall structure of the grading device of the multi-angle vision inspection, screening and sorting automation equipment of the present invention;

FIG. 4 is the utility model relates to a multi-angle detection device overall structure schematic diagram of multi-angle visual detection screening classification automation equipment.

In the figure: 1. a material conveying table; 2. the width of the conveying belt can be adjusted; 3. rotating the lifting platform; 4. a horizontally adjustable camera I; 5. a first height-adjustable camera; 6. a conveyor belt; 7. a second height-adjustable camera; 8. a second horizontally adjustable camera; 9. an angle-height adjustable camera; 10. a size detection camera; 11. a material poking mechanism; 12. a longitudinal conveyor belt; 13. a material take-out mechanism; 14. a transverse conveyor belt; 15. a four-axis manipulator; 16. A disc collecting mechanism; 17. a multi-angle detection device; 18. a grading storage device; 19. a grading device; 20. A first base; 21. a second base; 22. a third base; 23. and a fourth base.

Detailed Description

In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "provided," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Examples

Referring to fig. 1-4, the present invention provides a technical solution:

the utility model provides a categorised automation equipment of multi-angle visual inspection screening, including a base 20, base 20 upper end middle part fixed mounting has adjustable width conveyer belt 2, the conveying of 2 upper ends of adjustable width conveyer belt is connected with carries material platform 1, base 20 rear end fixed mounting has multi-angle detection device 17, the anterior fixed mounting in multi-angle detection device 17 upper end has rotatory elevating platform 3, rotatory elevating platform 3 interior lower part extends the end with adjustable width conveyer belt 2 and alternates swing joint, multi-angle detection device 17 upper end middle part fixed mounting has conveyer belt 6, multi-angle detection device 17 rear end fixed mounting has stepping save set 18, conveyer belt 6 extends the end and is located stepping save set 18 tops.

In the embodiment, the grading storage device 18 comprises a third base 22, two material shifting mechanisms 11 are fixedly mounted in the middle of the upper end of the third base 22, a transverse conveying belt 14 is arranged between the two material shifting mechanisms 11, the lower end of the transverse conveying belt 14 is fixedly connected with the third base 22, longitudinal conveying belts 12 are fixedly mounted on the left portion and the right portion of the upper end of the third base 22, two material taking-out mechanisms 13 are arranged between the two longitudinal conveying belts 12, the lower ends of the two material taking-out mechanisms 13 are fixedly connected with the third base 22, the two material taking-out mechanisms 13 are located on two sides of the two material shifting mechanisms 11, and a grading device 19 is fixedly mounted at the rear end of the third base 22; the stepping device 19 comprises a fourth base 23, the left part of the upper end and the right part of the upper end of the fourth base 23 are both fixedly provided with a disc collecting mechanism 16, a four-axis manipulator 15 is arranged between the two disc collecting mechanisms 16, and the lower end of the four-axis manipulator 15 is fixedly connected with the fourth base 23; the front end of a fourth base 23 is fixedly connected with the rear end of a third base 22, the middle part of the upper end of the third base 22 is fixedly connected with the extending end of the conveyor belt 6, and the two longitudinal conveyor belts 12 are respectively positioned on two sides of the conveyor belt 6; through set up stepping device 19 on multi-angle detection device 17, stepping device 19 comprises two closing mechanism 16 and four-axis manipulator 15, camera testing result, through data transmission to PLC in, then two sets of material mechanisms of dialling of PLC control are stepped the material, the material is placed on horizontal conveyor belt 14 after the stepping, two sets of material take-out mechanism 13 are placed the material on vertical conveyer belt 12, four-axis manipulator 15 is placed closing mechanism 16 with qualified material, preserve the material, whole flow is accomplished through automatic, and the improvement production efficiency is high.

In the embodiment, the multi-angle detection device 17 comprises a second base 21, wherein the left part of the upper end and the right part of the upper end of the second base 21 are both fixedly provided with an angle height adjustable camera 9, the rear end of the right angle height adjustable camera 9 is provided with a size detection camera 10, the lower end of the size detection camera 10 is fixedly connected with the second base 21, the left part of the upper end and the right part of the upper end of the second base 21 are both fixedly provided with a horizontal adjustable camera II 8, the two horizontal adjustable cameras II 8 are respectively positioned at the front sides of the two angle height adjustable cameras 9, the left part of the upper end of the second base 21 is fixedly provided with three height adjustable cameras II 7, the three height adjustable cameras II 7 are all positioned in front of the horizontal adjustable camera II 8 at the left side, the right sides of the three height adjustable cameras II 7 are provided with height adjustable cameras I5, and the lower end of the height adjustable cameras I5 is fixedly connected with the second base 21; the two horizontally adjustable cameras I4 are respectively positioned at the front side and the rear side of the rotary lifting table 3, the front end of the second base 21 is fixedly connected with the first base 20, the upper end of the second base 21 is fixedly connected with the conveyor belt 6, and the two horizontally adjustable cameras II 8 and the two angularly height adjustable cameras 9 are respectively positioned at two sides of the conveyor belt 6; the material conveying platform 1 is placed with materials through manual or automatic equipment and the like, the materials are conveyed to the conveying belt 2 with adjustable width through the conveying material platform 1, the materials flow to the rotary lifting platform 3, the materials are sucked to the suckers at the rotary lifting platform 3, the short edges of the materials are photographed by two cameras opposite to the first 4 cameras in the material rotary horizontal adjustable cameras, the materials are rotated to the bottom of the materials photographed at the first 5 height adjustable cameras again and finally rotated to the upper side of the conveying belt 6, the materials are conveyed to the position of the second 7 height adjustable cameras, the materials are photographed at different heights above the three cameras, the long edges of the materials are photographed by the second 8 horizontal adjustable cameras, the sides of the materials are photographed by the height adjustable cameras 9, the cameras at the position 10 of the size detection camera are part important size data of the materials, the cameras photograph in real time in the material moving process, the production speed of the equipment is guaranteed, a plurality of detection items and a plurality of detection angles are provided, and the detection accuracy is improved.

It should be noted that the utility model relates to a multi-angle visual inspection screening and classifying automation device, in the using process, firstly, the materials are placed on a material conveying platform 1 by manpower or automation equipment, the materials are conveyed to a width-adjustable conveying belt 2 by the material conveying platform 1, the materials are conveyed to a rotary table rotary lifting platform 3, the materials are sucked on a sucker of the rotary lifting platform 3, a first 4 opposite cameras of a horizontally adjustable camera for material rotation photograph short edges of the materials, a first 5 cameras with adjustable height are rotated again to photograph the bottom of the materials, finally, the materials are rotated above a conveying belt 6, the materials are conveyed to a second 7 position of a height-adjustable camera for photographing at different heights above the materials by three cameras, a second 8 cameras of the horizontally adjustable camera photograph long edges of the materials, the camera 9 with the adjustable angle and the height shoots the side edge of the material, the camera 10 of the size detection camera is part of important size data of the detected material, the cameras shoot in real time in the material moving process so as to ensure the production speed of equipment, a multi-angle detection device 17 is provided with a grading device 19, the grading device 19 consists of two disc collecting mechanisms 16 and a four-shaft mechanical arm 15, the camera detection result is transmitted into a PLC through data, then the PLC controls two groups of material shifting mechanisms to grade the material, the material is placed on a transverse conveying belt 14 after grading, two groups of material taking-out mechanisms 13 place the material on a longitudinal conveying belt 12, the four-shaft mechanical arm 15 places the qualified material on the disc collecting mechanism 16 and stores the material, the whole visual detection process is automatically completed, the production efficiency is improved, and the whole visual detection angle is large, the detection accuracy is improved.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a multi-angle visual detection screening classification automation equipment, includes a base (20), its characterized in that: first base (20) upper end middle part fixed mounting has adjustable width conveyer belt (2), but adjustable width conveyer belt (2) upper end conveying is connected with carries material platform (1), no. one base (20) rear end fixed mounting has multi-angle detection device (17), the anterior fixed mounting in multi-angle detection device (17) upper end has rotatory elevating platform (3), lower part and adjustable width conveyer belt (2) extend the end and alternate swing joint in rotatory elevating platform (3), multi-angle detection device (17) upper end middle part fixed mounting has conveyer belt (6), multi-angle detection device (17) rear end fixed mounting has stepping save set (18), conveyer belt (6) extend the end and are located stepping save set (18) top.

2. The multi-angle visual inspection screening and sorting automation equipment of claim 1, characterized in that: stepping save set (18) is including No. three base (22), no. three base (22) upper end middle part fixed mounting has two to dial material mechanism (11), two it is provided with horizontal conveyer belt (14) to dial between material mechanism (11), horizontal conveyer belt (14) lower extreme and No. three base (22) fixed connection, no. three base (22) upper end left part and the equal fixed mounting of upper end right part have vertical conveyer belt (12), two be provided with two material take-out mechanism (13), two between vertical conveyer belt (12) material take-out mechanism (13) lower extreme all with No. three base (22) fixed connection, and two material take-out mechanism (13) are located two and dial material mechanism (11) both sides, no. three base (22) rear end fixed mounting has stepping device (19).

3. The multi-angle vision inspection screening and classifying automation device as claimed in claim 2, wherein: stepping device (19) is including No. four bases (23), no. four bases (23) upper end left part and the equal fixed mounting in upper end right part have closing mechanism (16), two closing mechanism is provided with four-axis manipulator (15) between (16), four-axis manipulator (15) lower extreme and No. four bases (23) fixed connection.

4. The multi-angle visual inspection screening and sorting automation equipment of claim 3, wherein: the front end of the fourth base (23) is fixedly connected with the rear end of the third base (22), the middle of the upper end of the third base (22) is fixedly connected with the extending end of the conveying belt (6), and the two longitudinal conveying belts (12) are respectively located on two sides of the conveying belt (6).

5. The multi-angle vision inspection screening and classifying automation device as claimed in claim 1, wherein: the multi-angle detection device (17) comprises a second base (21), wherein an angle height adjustable camera (9) and a right side are fixedly mounted on the upper end left portion and the upper end right portion of the second base (21) respectively, the rear end of the angle height adjustable camera (9) is provided with a size detection camera (10), the lower end of the size detection camera (10) is fixedly connected with the second base (21), a horizontally adjustable camera (8) is fixedly mounted on the upper end left portion and the upper end right portion of the second base (21) respectively, the horizontally adjustable camera (8) is located on the front side of the two angle height adjustable cameras (9), a three height adjustable camera (7) is fixedly mounted on the upper end left portion of the second base (21) and is three, the height adjustable camera (7) is located on the front side of the left horizontally adjustable camera (8) and is three, the right side of the height adjustable camera (7) is provided with a height adjustable camera (5), the lower end of the height adjustable camera (5) is fixedly connected with the second base (21), and the right side of the height adjustable camera (5) is provided with a first horizontally adjustable camera (4), and the lower end of the second base (21) is fixedly connected with the second base (21).

6. The multi-angle visual inspection, screening and sorting automation equipment of claim 5, characterized in that: two the adjustable camera of level (4) are located the front side and the rear side of rotatory elevating platform (3) respectively, no. two base (21) front end and No. one base (20) fixed connection, no. two base (21) upper end and conveyer belt (6) fixed connection, two (8) of the adjustable camera of level and two height-adjustable cameras (9) are two liang respectively in the both sides of conveyer belt (6).