CN218237509U - Boiler tail gas device - Google Patents
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- CN218237509U CN218237509U CN202222501444.6U CN202222501444U CN218237509U CN 218237509 U CN218237509 U CN 218237509U CN 202222501444 U CN202222501444 U CN 202222501444U CN 218237509 U CN218237509 U CN 218237509U
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Abstract
本实用新型公开了一种锅炉尾气装置,包括连通并固定在锅炉出烟口上的尾气烟道管,所述尾气烟道管内活动套设有安装管,安装管的右端延伸至尾气烟道管的右侧,安装管与尾气烟道管的右端螺纹固定,安装管内密封转动安装有过滤组件。本实用新型通过过滤组件和净化机构的设置,能够对排出的尾气中的污染物进行有效过滤净化处理,降低尾气排出对环境的污染,且通过流速传感器、声光报警器、抱闸电机和控制器的设置,能够在其中一个盒形滤网出现堵塞时及时报警提醒人员并对盒形滤网切换使用,从而实现对两个盒形滤网交替过滤清理的目的,使得在清理时不需要停止尾气排出,可有效的节省停机等待时间,提高过滤处理效率。
The utility model discloses a boiler tail gas device, which comprises a tail gas flue pipe which is communicated and fixed on the boiler smoke outlet. A mounting pipe is movable in the tail gas flue pipe, and the right end of the mounting pipe extends to the bottom of the tail gas flue pipe. On the right side, the installation pipe is screwed to the right end of the exhaust flue pipe, and the filter assembly is installed in the installation pipe for sealing and rotation. The utility model can effectively filter and purify the pollutants in the discharged tail gas through the setting of the filter assembly and the purification mechanism, reduce the pollution of the exhaust gas to the environment, and through the flow rate sensor, sound and light alarm, brake motor and control When one of the box-shaped filters is clogged, it can alarm in time to remind personnel and switch the use of the box-shaped filters, so as to achieve the purpose of alternately filtering and cleaning the two box-shaped filters, so that there is no need to stop when cleaning Exhaust gas discharge can effectively save downtime waiting time and improve filtration efficiency.
Description
技术领域technical field
本实用新型涉及锅炉尾气设备技术领域,尤其涉及一种锅炉尾气装置。The utility model relates to the technical field of boiler tail gas equipment, in particular to a boiler tail gas device.
背景技术Background technique
锅炉在使用过程中,会产生大量的尾气,锅炉的尾气烟道管排出的尾气大多通过简单的过滤网过滤后直接排放至外部,其简单过滤的方式,只能够过滤灰尘,不能够对污染物进行阻挡,由于尾气中含有大量的氮氧化物,其氮氧化物排放至外部容易对环境造成污染,不符合尾气排放标准;另外过滤网长时间使用,容易造成堵塞,其不能够在过滤网出现堵塞时,及时提醒人员进行清理,综合上述情况,因此我们提出了一种锅炉尾气装置。During the use of the boiler, a large amount of exhaust gas will be generated. Most of the exhaust gas discharged from the exhaust flue pipe of the boiler is filtered by a simple filter and directly discharged to the outside. The simple filter method can only filter dust and cannot treat pollutants. Because the tail gas contains a large amount of nitrogen oxides, the discharge of nitrogen oxides to the outside is easy to cause pollution to the environment and does not meet the exhaust emission standards; in addition, the long-term use of the filter screen is easy to cause blockage, which cannot appear on the filter screen When it is blocked, remind the personnel to clean it in time. Based on the above situation, we propose a boiler exhaust device.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种锅炉尾气装置。The purpose of the utility model is to solve the shortcomings in the prior art, and propose a boiler tail gas device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种锅炉尾气装置,包括连通并固定在锅炉出烟口上的尾气烟道管,所述尾气烟道管内活动套设有安装管,安装管的右端延伸至尾气烟道管的右侧,安装管与尾气烟道管的右端螺纹固定,安装管内密封转动安装有过滤组件,通过过滤组件对排出的尾气进行过滤处理,安装管的顶部内壁上固定连接有与过滤组件相配合的尾气收集组件,尾气收集组件用于对排出的尾气进行收集并导入到过滤组件内,尾气收集组件的左侧延伸至安装管的左侧,安装管的顶部固定连接有与过滤组件相连通的净化机构,净化机构用于对过滤后的尾气进行净化处理,过滤组件的右侧固定连接有转杆,安装管的右侧顶部固定连接有L形安装板,L形安装板的底部固定连接有输出轴与转杆的右端固定连接的抱闸电机,通过抱闸电机和转杆相配合,能够驱动过滤组件旋转,抱闸电机的前侧固定并电性连接有控制器,L形安装板的右侧固定连接有与控制器电性连接的声光报警器,安装管的顶部连通并固定有流速传感器,流速传感器用于对排出的尾气的流速进行检测,流速传感器与控制器电性连接,流速传感器的底部为进气端并与净化机构相连通。A boiler tail gas device, comprising a tail gas flue pipe communicated and fixed on the boiler smoke outlet, a mounting pipe is movably sleeved inside the tail gas flue pipe, the right end of the mounting pipe extends to the right side of the tail gas flue pipe, and the mounting pipe It is threaded and fixed to the right end of the exhaust flue pipe, and a filter assembly is installed in the installation pipe to seal and rotate, and the exhaust gas is filtered through the filter assembly. The collection assembly is used to collect the exhausted exhaust gas and introduce it into the filter assembly. The left side of the exhaust gas collection assembly extends to the left side of the installation pipe. The top of the installation pipe is fixedly connected with a purification mechanism that communicates with the filter assembly. The purification mechanism is used To purify the filtered exhaust gas, the right side of the filter assembly is fixedly connected with a rotating rod, the top of the right side of the installation pipe is fixedly connected with an L-shaped mounting plate, and the bottom of the L-shaped mounting plate is fixedly connected with the output shaft and the rotating rod. The brake motor fixedly connected to the right end can drive the filter assembly to rotate through the cooperation of the brake motor and the rotating rod. The front side of the brake motor is fixed and electrically connected to the controller, and the right side of the L-shaped mounting plate is fixedly connected to the The sound and light alarm is electrically connected to the controller. The top of the installation pipe is connected to and fixed with a flow rate sensor. The flow rate sensor is used to detect the flow rate of the exhaust gas. The flow rate sensor is electrically connected to the controller. The gas end is connected with the purification mechanism.
优选的,所述过滤组件包括密封转动安装在安装管内的圆形块,圆形块的右侧与转杆的左端固定连接,圆形块的右侧开设有两个矩形孔,矩形孔内活动套设有左侧为开口设置的盒形滤网,通过盒形滤网对尾气中的灰尘杂质进行过滤,盒形滤网的右侧固定连接有拉环,圆形块的左侧固定安装有挡板,挡板的右侧开设有两个进气孔,进气孔与对应的矩形孔相连通。Preferably, the filter assembly includes a circular block that is sealed and rotatably installed in the installation pipe, the right side of the circular block is fixedly connected with the left end of the rotating rod, and two rectangular holes are opened on the right side of the circular block, and the movable There is a box-shaped filter screen with an opening on the left side, through which the dust and impurities in the exhaust gas are filtered. The right side of the box-shaped filter screen is fixedly connected with a pull ring, and the left side of the circular block is fixedly installed with a The baffle, the right side of the baffle is provided with two air intake holes, and the air intake holes communicate with the corresponding rectangular holes.
优选的,所述尾气收集组件包括固定安装在安装管顶部内壁上的第一连接管,第一连接管的右端与挡板的左侧密封活动接触,第一连接管与两个进气孔中位于上方的进气孔相连通并与下方的进气孔相配合,第一连接管的左端连通并固定有活动套设在尾气烟道管内的集气罩,通过集气罩用于对排入到尾气烟道管内的尾气进行收集。Preferably, the exhaust gas collection assembly includes a first connecting pipe fixedly installed on the inner wall of the top of the installation pipe, the right end of the first connecting pipe is in sealing and movable contact with the left side of the baffle, and the first connecting pipe is in contact with the two air intake holes. The air intake hole at the top is connected and matched with the air intake hole at the bottom. The left end of the first connecting pipe is connected with and fixed with a gas collecting hood which is movably sleeved in the exhaust flue pipe. The exhaust gas in the exhaust flue pipe is collected.
优选的,所述净化机构包括固定连接在安装管顶部内壁上的净化箱,净化箱的顶部设为开口,净化箱的左侧内壁上嵌装有右侧为出口的单向阀,单向阀的右侧连通并固定有L形连接管,L形连接管用于将气体导入到净化箱内,单向阀的设置,可有效的避免气体回流的现象,单向阀的左侧与上方的矩形孔相连通,圆形块的右侧与净化箱的左侧密封活动接触,流速传感器的底部与净化箱的内部相连通,净化箱内填充有氮氧化物吸收液,通过氮氧化物吸收液对尾气中的氮氧化物进行吸收净化处理,净化箱位于转杆的上方。Preferably, the purification mechanism includes a purification box fixedly connected to the inner wall of the top of the installation pipe, the top of the purification box is set as an opening, and a one-way valve with an outlet on the right side is embedded on the left side of the purification box, and the one-way valve The right side is communicated with and fixed with an L-shaped connecting pipe. The L-shaped connecting pipe is used to introduce gas into the purification box. The setting of the one-way valve can effectively avoid the phenomenon of gas backflow. The left side of the one-way valve and the upper rectangular The holes are connected, the right side of the circular block is in sealing and movable contact with the left side of the purification box, the bottom of the flow rate sensor is connected with the inside of the purification box, and the purification box is filled with nitrogen oxide absorption liquid. The nitrogen oxides in the exhaust gas are absorbed and purified, and the purification box is located above the rotating rod.
优选的,所述矩形孔的前侧内壁和后侧内壁之间的距离比净化箱的前侧和后侧之间的距离小,矩形孔的顶部内壁和底部内壁之间的距离比净化箱的顶部和底部之间的距离小,通过净化箱用于对上方的矩形孔进行密封遮挡。Preferably, the distance between the front inner wall and the rear inner wall of the rectangular hole is smaller than the distance between the front side and the rear side of the purification box, and the distance between the top inner wall and the bottom inner wall of the rectangular hole is smaller than that of the purification box. The distance between the top and the bottom is small, which is used to seal the upper rectangular hole through the purge box.
优选的,所述安装管内固定套设有两个大轴承,大轴承的内圈内侧与圆形块的外侧固定连接,大轴承起到供圆形块转动安装的效果。Preferably, the fixed sleeve in the installation tube is provided with two large bearings, the inner ring of the large bearings is fixedly connected with the outer side of the circular block, and the large bearings function as a rotating installation for the circular block.
优选的,所述安装管的顶部和底部均固定连接有螺母,尾气烟道管的右端开设有两个螺纹槽,螺纹槽内螺纹套设有T形固定螺栓,螺母螺纹套设在对应的T形固定螺栓上,安装块和尾气烟道管之间通过T形固定螺栓和螺母配合安装的方式,能够后续将安装块取下。Preferably, the top and the bottom of the installation pipe are fixedly connected with nuts, and the right end of the tail gas flue pipe is provided with two thread grooves, the internal threads of the thread grooves are provided with T-shaped fixing bolts, and the nuts are threaded on the corresponding T T-shaped fixing bolts, the installation block and the exhaust flue pipe are installed through the cooperation of T-shaped fixing bolts and nuts, and the installation block can be removed later.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、通过过滤组件、尾气收集组件和净化机构相配合,能够对排出的尾气进行有效过滤净化处理,从而可有效的对尾气中的污染物进行吸收,降低尾气排出对环境的污染;1. Through the cooperation of the filter assembly, the exhaust gas collection assembly and the purification mechanism, the exhaust exhaust gas can be effectively filtered and purified, so that the pollutants in the exhaust gas can be effectively absorbed and the pollution of the exhaust gas to the environment can be reduced;
2、通过抱闸电机、控制器、转杆、流速传感器和声光报警器相配合,能够在其中一个盒形滤网出现堵塞时及时报警提醒人员并对盒形滤网切换使用,通过切换使用的方式,实现对两个盒形滤网交替过滤清理的目的,使得在清理时不需要停止尾气排出,可有效的节省停机等待时间,提高过滤处理效率;2. Through the cooperation of brake motor, controller, rotating rod, flow rate sensor and sound and light alarm, it can timely alarm and remind personnel when one of the box-shaped filter screens is blocked, and switch to use the box-shaped filter screen. The way to achieve the purpose of alternately filtering and cleaning the two box-shaped filter screens, so that there is no need to stop the exhaust gas discharge during cleaning, which can effectively save the waiting time for shutdown and improve the efficiency of filtration treatment;
本实用新型通过过滤组件和净化机构的设置,能够对排出的尾气中的污染物进行有效过滤净化处理,降低尾气排出对环境的污染,且通过流速传感器、声光报警器、抱闸电机和控制器的设置,能够在其中一个盒形滤网出现堵塞时及时报警提醒人员并对盒形滤网切换使用,从而实现对两个盒形滤网交替过滤清理的目的,使得在清理时不需要停止尾气排出,可有效的节省停机等待时间,提高过滤处理效率。The utility model can effectively filter and purify the pollutants in the discharged tail gas through the setting of the filter assembly and the purification mechanism, reduce the pollution of the exhaust gas to the environment, and through the flow rate sensor, sound and light alarm, brake motor and control When one of the box-shaped filters is clogged, it can alarm in time to remind personnel and switch the use of the box-shaped filters, so as to achieve the purpose of alternately filtering and cleaning the two box-shaped filters, so that there is no need to stop when cleaning Exhaust gas discharge can effectively save downtime waiting time and improve filtration efficiency.
附图说明Description of drawings
图1为本实用新型提出的一种锅炉尾气装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of boiler tail gas device that the utility model proposes;
图2为图1的主视剖视结构示意图;Fig. 2 is the front view sectional structure schematic diagram of Fig. 1;
图3为本实用新型提出的一种锅炉尾气装置的圆形块的右视结构示意图。Fig. 3 is a right view structural diagram of a circular block of a boiler tail gas device proposed by the utility model.
图中:100、锅炉;101、尾气烟道管;1、安装管;2、集气罩;3、第一连接管;4、圆形块;5、挡板;6、进气孔;7、盒形滤网;8、净化箱;9、转杆;10、L形连接管;11、单向阀;12、流速传感器;13、L形安装板;14、抱闸电机;15、控制器;16、声光报警器;17、矩形孔。In the figure: 100, boiler; 101, tail gas flue pipe; 1, installation pipe; 2, gas collecting hood; 3, first connecting pipe; 4, circular block; 5, baffle plate; 6, air intake hole; 7 , box-shaped filter screen; 8, purification box; 9, rotating rod; 10, L-shaped connecting pipe; 11, one-way valve; 12, flow sensor; 13, L-shaped mounting plate; 14, brake motor; 15, control device; 16, sound and light alarm; 17, rectangular hole.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
参照图1-3,一种锅炉尾气装置,包括连通并固定在锅炉100出烟口上的尾气烟道管101,尾气烟道管101内活动套设有安装管1,安装管1的右端延伸至尾气烟道管101的右侧,安装管1与尾气烟道管101的右端螺纹固定,其中安装管1的顶部和底部均固定连接有螺母,尾气烟道管101的右端开设有两个螺纹槽,螺纹槽内螺纹套设有T形固定螺栓,螺母螺纹套设在对应的T形固定螺栓上,安装管1和尾气烟道管101之间通过T形固定螺栓和螺母配合连接的方式,方便后续将安装管1取下,安装管1内密封转动安装有过滤组件,其中过滤组件包括密封转动安装在安装管1内的圆形块4,其中安装管1内固定套设有两个大轴承,大轴承的内圈内侧与圆形块4的外侧固定连接,通过大轴承实现圆形块4的转动安装,圆形块4的右侧开设有两个矩形孔17,矩形孔17内活动套设有左侧为开口设置的盒形滤网7,盒形滤网7的右侧固定连接有拉环,其中盒形滤网7的右侧固定连接有连接杆,拉环固定连接在对应的连接杆的右端,圆形块4的左侧固定安装有挡板5,挡板5用于对两个矩形孔17进行遮挡,挡板5的右侧开设有两个进气孔6,进气孔6与对应的矩形孔17相连通;Referring to Figures 1-3, a boiler exhaust device includes an
安装管1的顶部内壁上固定连接有与上方的进气孔6相连通的尾气收集组件,尾气收集组件的左侧延伸至安装管1的左侧,其中尾气收集组件包括固定安装在安装管1顶部内壁上的第一连接管3,其中安装管1的顶部内壁上固定连接有支撑块,支撑块的底部与第一连接管3的底部固定连接,通过支撑块对第一连接管3进行支撑,第一连接管3的右端与挡板5的左侧密封活动接触,其中挡板5的左侧粘接固定有第一密封胶皮,第一密封胶皮的左侧开设有两个通气孔,通气孔与对应的进气孔6相连通,第一密封胶皮的左侧与第一连接管3的右端活动接触,第一连接管3与两个进气孔6中位于上方的进气孔6相连通并与下方的进气孔6相配合,第一连接管3的左端连通并固定有活动套设在尾气烟道管101内的集气罩2,集气罩2的外侧与尾气烟道管101的内壁活动接触;The top inner wall of the installation pipe 1 is fixedly connected with the exhaust gas collection assembly connected with the
安装管1的顶部固定连接有与上方的矩形孔17相连通的净化机构,其中净化机构包括固定连接在安装管1顶部内壁上的净化箱8,净化箱8的顶部设为开口,净化箱8的左侧内壁上嵌装有右侧为出口的单向阀11,其中净化箱8的右侧内壁上开设有用于安装单向阀11的安装孔,单向阀11的右侧连通并固定有L形连接管10,单向阀11的左侧与上方的矩形孔17相连通,圆形块4的右侧与净化箱8的左侧密封活动接触,其中净化箱8的左侧粘接固定有第二密封胶皮,第二密封胶皮的左侧与圆形块4的右侧活动接触,通过第二密封胶皮实现圆形块4与净化箱8之间的密封活动接触,其中矩形孔17的前侧内壁和后侧内壁之间的距离比净化箱8的前侧和后侧之间的距离小,矩形孔17的顶部内壁和底部内壁之间的距离比净化箱8的顶部和底部之间的距离小,通过净化箱8能够对上方的矩形孔17进行遮挡,净化箱8内填充有氮氧化物吸收液,净化箱8的右侧连通并固定有排液管,排液管上螺纹套设有堵盖,通过排液管对净化箱8内的氮氧化物吸收液进行更换,氮氧化物吸收液用于对尾气中的氮氧化物进行吸收;The top of the installation pipe 1 is fixedly connected with a purification mechanism communicating with the
圆形块4的右侧固定连接有转杆9,安装管1的右侧顶部固定连接有L形安装板13,L形安装板13的底部固定连接有输出轴与转杆9的右端固定连接的抱闸电机14,通过L形安装板13对抱闸电机14进行支撑,抱闸电机14的前侧固定并电性连接有控制器15,L形安装板13的右侧固定连接有与控制器15电性连接的声光报警器16,安装管1的顶部连通并固定有流速传感器12,流速传感器12与控制器15电性连接,流速传感器12的底部与净化箱8的内部相连通,本实用新型通过过滤组件和净化机构的设置,能够对排出的尾气中的污染物进行有效过滤净化处理,降低尾气排出对环境的污染,且通过流速传感器12、声光报警器16、抱闸电机14和控制器15的设置,能够在其中一个盒形滤网7出现堵塞时及时报警提醒人员并对盒形滤网7切换使用,从而实现对两个盒形滤网7交替过滤清理的目的,使得在清理时不需要停止尾气排出,可有效的节省停机等待时间,提高过滤处理效率。The right side of the
工作原理:使用时,锅炉内的尾气进入到尾气烟道管101内时,其尾气依次经集气罩2、第一连接管3和上方的进气孔6进入到上方盒形滤网7内,尾气穿过上方的盒形滤网7并依次经单向阀11和L形连接管10通入到净化箱8内的氮氧化物吸收液内,上方的盒形滤网7对尾气中的灰尘杂质进行过滤遮挡在其内部,氮氧化物吸收液对尾气中的氮氧化物进行吸收净化,净化后的气体逐渐上浮并经流速传感器12排出至外部,通过对尾气过滤和吸收净化的方式,可有效的对尾气中的污染物进行吸收,使得排出的尾气符合标准,降低对环境的污染;Working principle: when in use, when the exhaust gas in the boiler enters the
流速传感器12对流经的气体的流速进行检测,当流速传感器12检测到其流速低于预设值时,则证明位于上方的盒形滤网7出现堵塞的情况,流速传感器12将信号传递给控制器15,控制器15控制抱闸电机14和声光报警器16开启,声光报警器16发出声光报警提醒人员,抱闸电机14的输出轴带动转杆9转动,转杆9带动圆形块4转动,圆形块4带动挡板5和位于其上方的两个进气孔6转动,使得位于上方的进气孔6转动至下方,位于下方的进气孔6转动至上方,圆形块4还带动两个盒形滤网7转动,使得位于上方的盒形滤网7转动至下方,位于上方的盒形滤网7转动至下方,此时尾气转变为依次经此时位于上方的进气孔6和盒形滤网7继续流动,当流速传感器12检测到其流速恢复预设值时,流速传感器12将信号再次传递给控制器15,控制器15控制抱闸电机14和声光报警器16关闭;The
当人员在听到报警声后,可直接通过安装管1拉动位于下方的拉环,下方的拉环带动此时位于下方的盒形滤网7从对应的矩形孔17移出,即可对移出的盒形滤网7进行清理,清理后可再次将盒形滤网7移动至矩形孔17内等待下次使用,当流速传感器12再次检测到其尾气流速低于预设值时,则流速传感器12通过控制器15再次控制抱闸电机14和声光报警器16开启,使得抱闸电机14依次通过转杆9和圆形块4带动两个盒形滤网7再次转动,使得此时位于上方的盒形滤网7转动至下方,位于下方的盒形滤网7转动至上方,从而实现对两个盒形滤网7交替过滤清理的目的,且在清理时不需要停止尾气排出,可有效的节省停机等待时间,提高过滤处理效率。When the personnel hear the alarm sound, they can directly pull the pull ring located below through the installation pipe 1, and the pull ring below drives the box-shaped
本实用的描述中,还需要说明的是,除非另有明确的规定和限制,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用中的具体含义。In this practical description, it should also be noted that, unless otherwise specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, or It may be detachably connected, or integrally connected, may be mechanically connected, may also be electrically connected, may be directly connected, may also be connected through an intermediary, and may be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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| CN116637447A (en) * | 2023-04-24 | 2023-08-25 | 福建省石狮热电有限责任公司 | Filtering control system with protection device |
| CN116637447B (en) * | 2023-04-24 | 2024-02-13 | 福建省石狮热电有限责任公司 | Filtering control system with protection device |
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