CN218215209U - Automatic grading machine for photovoltaic module - Google Patents
Automatic grading machine for photovoltaic module Download PDFInfo
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- CN218215209U CN218215209U CN202221075289.XU CN202221075289U CN218215209U CN 218215209 U CN218215209 U CN 218215209U CN 202221075289 U CN202221075289 U CN 202221075289U CN 218215209 U CN218215209 U CN 218215209U
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Abstract
The application discloses photovoltaic module's automatic stepping machine includes: the device comprises a servo shaft, a video acquisition assembly and a positioning device; the servo shaft comprises an X shaft, a Y shaft, a Z shaft, a rotating shaft and a turnover shaft, and is used for receiving the photovoltaic module and driving the photovoltaic module to transmit in a specified direction; the video acquisition assembly is arranged above the servo shaft and is used for acquiring video data corresponding to the photovoltaic assembly on the servo shaft; the positioning device is connected with the video acquisition assembly and used for receiving video data corresponding to the photovoltaic assembly and determining the positioning corresponding to the photovoltaic assembly; the servo shaft is connected with the positioning device and used for receiving specification information corresponding to the photovoltaic module and positioning correspondingly and controlling the X shaft, the Y shaft, the Z shaft, the rotating shaft or the overturning shaft to move so as to achieve automatic grading and stacking of the photovoltaic module. This application has liberated people's both hands through above-mentioned mode, loaded down with trivial details operation process when having avoided the manual operation, has improved photovoltaic module's production efficiency.
Description
Technical Field
The application relates to the technical field of automatic grading machines, in particular to an automatic grading machine for a photovoltaic module.
Background
The photovoltaic module needs to detect, grade and split charging and other multiple work after production, and at present, a large amount of manpower is generally needed to do repeated mechanical labor on site, grading is carried out according to the specification of the photovoltaic module, and then the graded photovoltaic module is stacked.
However, with the competition aggravation of the photovoltaic module manufacturing industry, when the photovoltaic module is detected, graded, subpackaged and the like through manpower, the working intensity of workers is high, errors caused by manual operation cannot be avoided, the accuracy of data is low, and the production efficiency of the photovoltaic module cannot be guaranteed.
SUMMERY OF THE UTILITY MODEL
The embodiment of the application provides a photovoltaic module's automatic stepping machine for solve photovoltaic module among the prior art and generally carry out the pile up neatly of stepping through the manual work, the great and lower technical problem of production efficiency of artificial working strength.
To achieve the above object, the present application provides an automatic grading machine for photovoltaic modules, the automatic grading machine comprising: the device comprises a servo shaft, a video acquisition assembly and a positioning device;
the servo shaft comprises an X shaft, a Y shaft, a Z shaft, a rotating shaft and a turnover shaft, and is used for receiving the photovoltaic module and driving the photovoltaic module to transmit towards an appointed direction;
the video acquisition assembly is arranged above the servo shaft and is used for acquiring video data corresponding to a photovoltaic assembly on the servo shaft;
the positioning device is connected with the video acquisition assembly and used for receiving video data corresponding to the photovoltaic assembly and determining the positioning corresponding to the photovoltaic assembly;
the servo shaft is connected with the positioning device and is also used for receiving specification information corresponding to the photovoltaic module and corresponding positioning and controlling the X shaft, the Y shaft, the Z shaft, the rotating shaft or the overturning shaft to move so as to realize automatic gear shifting and stacking of the photovoltaic module.
According to the embodiment of the application, the photovoltaic module is received and transmitted through the X axis, the Y axis, the Z axis, the rotating shaft and the overturning shaft in the servo shaft, so that the photovoltaic module is automatically transmitted to the designated direction; video data corresponding to the photovoltaic module are collected in real time through the video collecting module arranged above the servo shaft, so that the size information of the photovoltaic module can be determined from the video data; the real-time video data corresponding to the photovoltaic module and collected by the video collection assembly are received through the positioning device connected with the video collection assembly, and the positioning corresponding to the photovoltaic module is determined from the video data, so that the subsequent operation of the photovoltaic module is conveniently carried out according to the positioning of the photovoltaic module, and the possibility is provided for the automatic stepper to automatically process the photovoltaic module; the servo shaft connected with the positioning device receives specification information and positioning of the photovoltaic module, so that the corresponding tray is determined according to the specification information of the photovoltaic module, and then the photovoltaic module is automatically graded and stacked by controlling the servo shaft corresponding to the specification information of the photovoltaic module, therefore, manpower resources are liberated, the precision of the photovoltaic module is guaranteed, and the detection and packaging efficiency of the photovoltaic module is improved.
In one example, the automatic stepper further comprises a base assembly disposed on the servo shaft for placing the photovoltaic assembly;
and a fastener is arranged below the base assembly and used for fixing the base assembly on the servo shaft.
Through the scheme, the fastener that this application embodiment set up through base subassembly below for the photovoltaic module of placing on base subassembly and the base subassembly is more firm, has improved photovoltaic module at servo epaxial stability, thereby guarantees the normal clear of automatic stepping machine work, has improved the efficiency that automatic stepping machine handled photovoltaic module.
In one example, the automated stepper further includes a security barrier;
the safety grating is used for interrupting the drive when the automatic grading machine is shielded by any article, controlling the automatic grading machine to stop working, and starting to work after the automatic grading machine is reopened and driven to return to the initial position.
According to the embodiment of the application, the automatic grading machine can be found to be shielded by other articles in time through the safety grating, the drive of the automatic grading machine is immediately interrupted, the safety of the automatic grading machine and the photovoltaic assembly is guaranteed, the automatic grading machine is prevented from being broken down due to the shielding of other articles, the photovoltaic assembly on the automatic grading machine is damaged, and the safety of the whole device is guaranteed.
In one example, the video capture component includes at least: the system comprises an industrial control host, a display, a camera and a scanner;
the video acquisition assembly is used for acquiring the bar code information corresponding to the photovoltaic assembly and acquiring the grade corresponding to the photovoltaic assembly.
According to the photovoltaic module grade grading system, video data corresponding to the photovoltaic module on the servo shaft can be collected through the video collecting assembly, bar code information corresponding to the photovoltaic module can also be collected, the grade corresponding to the photovoltaic module is obtained according to the collected bar code information corresponding to the photovoltaic module, and grading of the photovoltaic module is completed.
In one example, the automated grader further includes a specification identification device;
the specification identification device is connected with the servo shaft and is used for determining specification information corresponding to the photovoltaic module and sending the specification information corresponding to the photovoltaic module to the servo shaft;
the servo shaft receives the specification information corresponding to the photovoltaic module, controls the servo shaft corresponding to the photovoltaic module, and enables the photovoltaic module to be turned over to the corresponding tray.
Can determine the specification information that photovoltaic module corresponds like this through specification recognition device to the servo axle that the control corresponds shifts photovoltaic module to corresponding tray, realizes having improved photovoltaic module's production efficiency to photovoltaic module's automatic packing, has liberated a large amount of manpower resources through mechanical automation ground operation.
In one example, the automated stepper further includes a mast assembly;
the stand subassembly set up in servo axle below, the stand subassembly is used for supporting servo axle, servo axle below is provided with a plurality ofly the stand subassembly.
This application can support servo axle better through setting up a plurality of stand subassemblies, and then ensures the normal work of automatic stepping machine.
In one example, the automatic grading machine further comprises a display screen, wherein a menu key is arranged at the upper left corner of the display screen, and a mode controller and an emergency stop button are arranged above the display screen;
the mode controller comprises three modes, wherein the left side of the mode controller is a local mode, the middle of the mode controller is an automatic mode, and the right side of the mode controller is a remote mode.
The display screen in the scheme can realize man-machine interaction, and related management personnel can select a specific mode in the mode controller according to actual conditions before the automatic grading machine works. When the automatic stepper is abnormal, the worker can control the automatic stepper to stop working immediately through the emergency stop button, so that the loss is reduced as much as possible, and the working safety of the automatic stepper is ensured.
In one example, the automatic stepper further includes an activate on button;
the drive on button is used for turning on the drive of the controller and indicating a drive state through button light;
the button light is normally on and is turned on for driving, and the button light is turned off and is not turned on for driving.
The controller can be actively driven by driving the button on the automatic grading machine, the normally-on state of the button light is visually represented, and the non-on state of the button light is visually represented and driven by the extinguished button light.
In one example, any of the X, Y, Z, rotational and flip axes includes a positive axis direction and a negative axis direction. Therefore, when the X axis, the Y axis, the Z axis, the rotating shaft and the overturning shaft of the servo shaft are controlled, the control of the servo shaft to which direction is convenient to explain.
The embodiment of the application provides an automatic stepping machine for photovoltaic modules, which at least comprises the following beneficial effects: the photovoltaic module is received and transmitted through an X axis, a Y axis, a Z axis, a rotating shaft and a turnover shaft in the servo shaft, so that the photovoltaic module can be automatically transmitted to the designated direction; the video data corresponding to the photovoltaic module on the conveyor belt can be collected in real time through the video collecting module, so that the positioning of the photovoltaic module can be determined according to the video data; through specification information that the photovoltaic module that determines corresponds and the location that corresponds, the servo axle that the control corresponds carries out automatic stepping pile up neatly to photovoltaic module, has realized the automated operation to photovoltaic module, has liberated people's both hands, loaded down with trivial details operation process when having avoided the manual operation, has improved work efficiency, has improved photovoltaic module's precision.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a schematic structural diagram of an automatic stepper of a photovoltaic module according to an embodiment of the present disclosure;
FIG. 2 is a front view of a positioning device provided in an embodiment of the present application;
FIG. 3 is a front view of a base assembly provided by an embodiment of the present application;
FIG. 4 is a front view of a security barrier provided in an embodiment of the present application;
fig. 5 is a front view of a column assembly provided in an embodiment of the present application.
Detailed Description
To make the objects, technical solutions and advantages of the present application more clear, the technical solutions of the present application will be clearly and completely described below with reference to specific embodiments of the present application and the accompanying drawings. It should be apparent that the described embodiments are only some of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In addition, in the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present application.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The embodiment of the application can realize automatic control of the automatic grading machine for grading and stacking the photovoltaic components through the automatic grading machine for the photovoltaic components, liberates both hands of people, avoids a complex operation process during manual operation, improves the precision of the photovoltaic components and improves the production efficiency of the photovoltaic components.
Fig. 1 is a schematic structural diagram of an automatic stepper of a photovoltaic module according to an embodiment of the present application.
As shown in fig. 1, the automatic stepper includes a servo shaft, a video capture assembly, and a positioning device, wherein the servo shaft includes a 1-axis (X-axis), a 2-axis (Y-axis), a 3-axis (Z-axis), a rotation axis (not shown), and a flip axis (not shown). Five servo axes in this application are mainly used for controlling video acquisition subassembly and carry out the video and shoot to photovoltaic module to according to photovoltaic module's location code assembly, accomplish the automatic stepping packing to photovoltaic module.
It should be noted that the servo axis in the embodiment of the present application is made of CDA8-BM-018E1B6-B-V2-H2 series, which can be selected by a person skilled in the art according to practical situations, and the present application is not limited to this.
The servo shaft is used as a conveyor belt for conveying the photovoltaic modules, the main function is to convey the photovoltaic modules from one place to another place, each step of processing work corresponding to the photovoltaic modules needs to be controlled by conveying and driving of the servo shaft, and the processing work of the photovoltaic modules is mainly divided into a plurality of parts including feeding, stacking and fault. Servo axle in this application is used for receiving photovoltaic module to driving photovoltaic module and transmitting to the assigned direction, realize the automatic photovoltaic module motion of driving, be convenient for follow-up operation to photovoltaic module.
In one embodiment of the present application, any of the X-axis, Y-axis, Z-axis, rotational axis, and flip axis servo axes includes a positive axis direction and a negative axis direction. As shown in fig. 1, the automatic stepper includes a 1-axis (X-axis) positive direction, a 1-axis (X-axis) negative direction, a 2-axis (Y-axis) positive direction, a 2-axis (Y-axis) negative direction, a 3-axis (Z-axis) positive direction, and a 3-axis (Z-axis) negative direction, and further includes a 4-axis (rotation axis) positive direction, a 4-axis (rotation axis) negative direction, a 5-axis (flip axis) positive direction, and a 5-axis (flip axis) negative direction, which are not shown in the figure. The servo axle of all directions is marked in detail in this application, can be more accurate audio-visual the position that marks photovoltaic module and correspond.
Be provided with the video acquisition subassembly in servo axle's top to in video data that photovoltaic module corresponds on the servo axle is gathered through the video acquisition subassembly to can follow the size information that determines photovoltaic module and correspond among the video data, then send the video data that photovoltaic module corresponds to the positioner who links to each other with the video acquisition subassembly. As shown in FIG. 2, the video data corresponding to the photovoltaic module is received by the positioning device, and the positioning device can determine the corresponding positioning of the photovoltaic module according to the video data corresponding to the photovoltaic module, so that the subsequent operation of the photovoltaic module is conveniently carried out according to the positioning of the photovoltaic module, and the possibility is provided for the automatic stepper to automatically process the photovoltaic module. The servo axle in this application links to each other with positioner, the servo axle can receive positioner and send the photovoltaic module's that comes specification information and the location that photovoltaic module corresponds, thereby according to photovoltaic module's specification information and the location that photovoltaic module corresponds, determine the tray that photovoltaic module corresponds and control the servo axle that photovoltaic module shifts to the tray, then control the servo axle that this photovoltaic module corresponds, with the automatic pile up neatly that grades of photovoltaic module, can liberate a large amount of manpower resources like this, guarantee photovoltaic module's precision, improve photovoltaic module's work efficiency.
In one embodiment of the present application, as shown in FIG. 3, the automated stepper further includes a base assembly. The base subassembly in this application sets up on servo axle, is mainly used for placing photovoltaic module to the servo axle based on base subassembly below drives photovoltaic module and transmits to the assigned direction. The fastener is arranged below the base assembly and located between the base assembly and the servo shaft, and the fastener is used for fixing the base assembly on the servo shaft, so that the photovoltaic assembly can be stably transmitted on the servo shaft.
In one embodiment of the present application, as shown in FIG. 4, the automated stepper further includes a security barrier. The safety grating in this application is used for interrupting the drive when automatic stepping machine is sheltered from by arbitrary article, and control automatic stepping machine stop work, can in time discover like this that automatic stepping machine is sheltered from by other article, and be about to the drive interrupt of automatic stepping machine immediately, guarantee the safety of automatic stepping machine and photovoltaic module, avoid automatic stepping machine to break down because of sheltering from of other article, thereby damage the photovoltaic module that is located automatic stepping machine, the safety of whole device has been guaranteed. The safety barrier can then begin normal operation after the automatic stepper is reopened and the drive returns to the initial position.
It should be noted that the security grating in the embodiment of the present application is a product of a model of an EOS4 1355AH of the rer brand, and those skilled in the art may select the security grating according to the actual situation, which is not specifically limited in the present application.
In one embodiment of the present application, a video capture assembly includes at least: the system comprises an industrial control host, a display, a camera, a scanner and other devices, wherein a video acquisition component is mainly used for acquiring bar code information corresponding to a photovoltaic component and acquiring the grade corresponding to the photovoltaic component. According to the method and the device, video data corresponding to the photovoltaic assembly on the servo shaft can be acquired through the video acquisition assembly, bar code information corresponding to the photovoltaic assembly can be acquired, and according to the acquired bar code information corresponding to the photovoltaic assembly, the grade corresponding to the photovoltaic assembly is acquired, and grading of the photovoltaic assembly is completed.
In an embodiment of the application, the automatic grading machine further comprises a specification identification device, the specification identification device is connected with the servo shaft, and the specification identification device is mainly used for determining specification information corresponding to the photovoltaic module and then sending the specification information corresponding to the photovoltaic module to the servo shaft. The servo shafts receive the specification information corresponding to the photovoltaic modules sent by the specification identification device, determine the corresponding servo shafts according to the specification information corresponding to the photovoltaic modules and the corresponding positioning, and control the corresponding servo shafts to move so as to turn the photovoltaic modules to the corresponding trays. The automatic packaging of the photovoltaic module is realized, the production efficiency of the photovoltaic module is improved, and a large amount of human resources are liberated through mechanical and automatic operation.
In one embodiment of the present application, as shown in FIG. 5, the automated stepper further includes a mast assembly. This application is provided with a plurality of stand subassemblies, sets up the stand subassembly in servo axle below for support servo axle, thereby guarantee the normal work of autonomic stepping machine.
In an embodiment of the application, the automatic grading machine further comprises a display screen, a menu key is arranged at the upper left corner of the display screen, and a mode controller and an emergency stop button are arranged above the display screen. The mode controller in this application is provided with three kinds of modes altogether, and the left side of mode controller is local mode, and the centre is automatic mode, and the right side is remote mode. According to the method and the device, man-machine interaction is realized through the display screen of the automatic grading machine, and related managers can select a specific mode in the mode controller according to actual conditions before the automatic grading machine works.
The scram button with good touch can stop the whole system in the shortest time when danger occurs. After pressing the button, the sequence of the entire system is disrupted and the high voltage power supply is turned off. The emergency stop button may help the functional unit enter a safe state. Only after the safety debugging can be carried out, the emergency stop button can be loosened, and after the emergency stop button returns to the original point after confirmation, the automatic cycle process can be continued. When the automatic stepper is abnormal, the worker can control the automatic stepper to stop working immediately through the emergency stop button, so that the loss is reduced as much as possible, and the working safety of the automatic stepper is ensured.
The right side of the display screen also comprises a single-axis negative direction moving button and a single-axis positive direction moving button which correspond to the X axis, the Y axis, the Z axis, the rotating shaft and the overturning shaft. According to the method and the device, the Step button on the display screen is clicked, and then the five-pointed star button is pressed, so that the control mode can be selected to be the single-Step mode or the continuous mode.
In one embodiment of the present application, the automatic stepper further includes an actuation on button. The drive-on button is used for starting the drive of the controller and indicating the drive state of the automatic stepper through button light. According to the method and the device, the button is driven to be opened, the controller can be actively driven to be opened, the normally-on button light can visually represent the state of the opened driver, and the button light which is extinguished can visually represent the state of the unopened driver.
It should be noted that the button light is normally on to drive on, and the button light is off to drive not on.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art to which the present application pertains. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (9)
1. An automatic stepper of a photovoltaic assembly, the automatic stepper comprising: the device comprises a servo shaft, a video acquisition assembly and a positioning device;
the servo shaft comprises an X shaft, a Y shaft, a Z shaft, a rotating shaft and a turnover shaft, and is used for receiving the photovoltaic module and driving the photovoltaic module to transmit towards an appointed direction;
the video acquisition assembly is arranged above the servo shaft and is used for acquiring video data corresponding to a photovoltaic assembly on the servo shaft;
the positioning device is connected with the video acquisition assembly and used for receiving video data corresponding to the photovoltaic assembly and determining the positioning corresponding to the photovoltaic assembly;
the servo shaft is connected with the positioning device and is also used for receiving specification information corresponding to the photovoltaic module and corresponding positioning and controlling the X shaft, the Y shaft, the Z shaft, the rotating shaft or the overturning shaft to move so as to realize automatic gear shifting and stacking of the photovoltaic module.
2. The automatic stepper of a photovoltaic module according to claim 1, further comprising a base assembly, wherein the base assembly is disposed on the servo shaft for placing the photovoltaic module;
and a fastening piece is arranged below the base component and is used for fixing the base component on the servo shaft.
3. The automatic stepper of a photovoltaic module of claim 1, further comprising a safety light barrier;
the safety grating is used for interrupting the drive when the automatic grading machine is shielded by any article, controlling the automatic grading machine to stop working, and starting to work after the automatic grading machine is reopened and driven to return to the initial position.
4. The automatic stepper of a photovoltaic module according to claim 1, wherein the video acquisition module comprises at least: the system comprises an industrial control host, a display, a camera and a scanner;
the video acquisition assembly is used for acquiring the bar code information corresponding to the photovoltaic assembly and acquiring the grade corresponding to the photovoltaic assembly.
5. The automatic stepper of a photovoltaic module according to claim 1, further comprising a specification identification device;
the specification identification device is connected with the servo shaft and is used for determining specification information corresponding to the photovoltaic module and sending the specification information corresponding to the photovoltaic module to the servo shaft;
the servo shaft receives the specification information corresponding to the photovoltaic module, controls the servo shaft corresponding to the photovoltaic module, and enables the photovoltaic module to be turned over to the corresponding tray.
6. The automatic stepper of a photovoltaic assembly as recited in claim 1, further comprising a column assembly;
the stand subassembly set up in servo axle below, the stand subassembly is used for supporting servo axle, servo axle below is provided with a plurality ofly the stand subassembly.
7. The automatic stepping machine for photovoltaic modules according to claim 1, further comprising a display screen, wherein a menu key is arranged at the upper left corner of the display screen, and a mode controller and an emergency stop button are arranged above the display screen;
the mode controller comprises three modes, wherein the left side of the mode controller is a local mode, the middle of the mode controller is an automatic mode, and the right side of the mode controller is a remote mode.
8. The automatic stepper of a photovoltaic module of claim 1, further comprising an actuation on button;
the drive starting button is used for starting the drive of the controller and indicating the drive state through button light;
the button light is normally on and is turned on by driving, and the button light is turned off and is not turned on by driving.
9. The automatic stepper of a photovoltaic module as defined in claim 1,
any servo axis in the X axis, the Y axis, the Z axis, the rotating shaft and the overturning shaft comprises a positive axis direction and a negative axis direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221075289.XU CN218215209U (en) | 2022-05-06 | 2022-05-06 | Automatic grading machine for photovoltaic module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221075289.XU CN218215209U (en) | 2022-05-06 | 2022-05-06 | Automatic grading machine for photovoltaic module |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218215209U true CN218215209U (en) | 2023-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221075289.XU Active CN218215209U (en) | 2022-05-06 | 2022-05-06 | Automatic grading machine for photovoltaic module |
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| Country | Link |
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| CN (1) | CN218215209U (en) |
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2022
- 2022-05-06 CN CN202221075289.XU patent/CN218215209U/en active Active
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