CN218197080U - Tread vulcanizer - Google Patents
Tread vulcanizer Download PDFInfo
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- CN218197080U CN218197080U CN202222674176.8U CN202222674176U CN218197080U CN 218197080 U CN218197080 U CN 218197080U CN 202222674176 U CN202222674176 U CN 202222674176U CN 218197080 U CN218197080 U CN 218197080U
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Abstract
The utility model provides a tread vulcanizer. The tread vulcanizer comprises a housing assembly, the top end of which has a vulcanizing opening, the tread vulcanizer further comprising: the electric heating mechanism is provided with a die opening position and a die closing position and comprises an inner heating structure and an outer heating structure, a heating space for vulcanizing the tire is formed between the inner heating structure and the outer heating structure, and at least one part of the inner heating structure and at least one part of the outer heating structure are respectively arranged in the shell assembly; the inner membrane driving mechanism is in driving connection with the inner heating structure and drives the inner heating structure to move along the vertical direction and the horizontal direction; and the segmented mold driving component is in driving connection with the external heating structure and drives the external heating structure to move along the vertical direction and the horizontal direction. The utility model provides a tread vulcanizer performance poor problem among the prior art.
Description
Technical Field
The utility model relates to a tire production facility field particularly, relates to a tread vulcanizer.
Background
At present, an annular tire tread vulcanizing machine at home and abroad is a horizontal type machine, the direction of a main shaft is parallel to the horizontal plane, the whole machine body needs to be installed on the horizontal plane, a tire tread is horizontally placed into a mold, and the tire tread is horizontally taken out after vulcanization is finished. The main machine is basically divided into an inner mold assembly and a segmented mold assembly, wherein the inner mold block in the inner mold is controlled to move radially by a tension cylinder, and the outer mold block in the segmented mold is controlled to move radially by a mold opening and closing hydraulic cylinder, so that the mold is opened and closed.
Because the body of the horizontal vulcanizer for the annular tire tread is a horizontal mechanism, the whole vulcanizer is mostly installed on the ground for the convenience of loading and unloading the tire tread, and the whole vulcanizer needs to occupy a large workshop area. The heating mode is that the inner module and the outer module are directly heated by the electric heating rod, no heat-conducting medium exists, the heat conduction is not uniform easily, the vulcanization temperature is not uniform, the vulcanization effect is poor, and the tread vulcanization quality is influenced. The inner module in the inner module assembly is driven by the tension cylinder to move radially, and the structure is complex, high in processing and assembling requirements, easy to damage and good in maintenance cost. The outer module in the segmented mold assembly is controlled by the mold opening and closing oil cylinder to move radially, enough radial stroke space needs to be reserved for the mold opening and closing hydraulic cylinder, the overall dimension of the segmented mold is increased, and the manufacturing cost is increased. The horizontal structure, the manipulator is put and is got the tread inconvenient.
Therefore, the prior art has the problem that the service performance of the tread vulcanizing machine is poor.
SUMMERY OF THE UTILITY MODEL
A primary object of the utility model is to provide a tread vulcanizer to solve the poor problem of tread vulcanizer performance among the prior art.
In order to achieve the above object, according to an aspect of the present invention, there is provided a tread vulcanizing machine, including a housing assembly, the top end of the housing assembly having a vulcanizing opening, the tread vulcanizing machine further including: the electric heating mechanism is provided with a die opening position and a die closing position and comprises an inner heating structure and an outer heating structure, a heating space for vulcanizing the tire is formed between the inner heating structure and the outer heating structure, and at least one part of the inner heating structure and at least one part of the outer heating structure are respectively arranged in the shell assembly; the inner membrane driving mechanism is in driving connection with the inner heating structure and drives the inner heating structure to move along the vertical direction and the horizontal direction; the segmented mold driving component is in driving connection with the external heating structure and drives the external heating structure to move along the vertical direction and the horizontal direction; when the electric heating mechanism is switched from the die opening position to the die closing position, the inner film driving mechanism drives the inner heating structure to move along the direction of increasing the radius and simultaneously drives the inner heating structure to move along the direction towards the bottom end of the shell assembly, the segmented mold driving assembly drives the outer heating structure to move along the direction of decreasing the radius and simultaneously drives the outer heating structure to move along the direction towards the bottom end of the shell assembly, and the heating space is reduced; when the electric heating mechanism is switched to the die opening position from the die closing position, the inner film driving mechanism drives the inner heating structure to move along the direction of radius reduction and simultaneously drives the inner heating structure to move along the direction towards the top end of the shell assembly, the segmented mold driving assembly drives the outer heating structure to move along the direction of radius increase and simultaneously drives the outer heating structure to move along the direction towards the top end of the shell assembly, and the heating space is enlarged.
Further, the inner heating structure has an annular heating outer surface; the outer heating structure corresponds the heating surface and has annular heating internal surface, forms heating space between heating surface and the heating internal surface, and the inside of interior heating structure and the inside of outer heating structure have at least one heating chamber respectively, and the inside in heating chamber has held the conduction oil, is provided with at least one heating rod that is used for heating the conduction oil in every heating chamber respectively.
Furthermore, the internal heating structure comprises a plurality of heating internal modules, the heating internal modules are respectively connected with the internal film driving mechanism, each heating internal module is provided with at least one heating cavity, and the heating internal modules are arranged around the circumference of the internal film driving mechanism and enclose a heating outer surface; the external heating structure comprises a plurality of external heating modules, the external heating modules are respectively connected with the segmented mold driving assembly, each external heating module is provided with at least one heating cavity, and the external heating modules enclose a heating inner surface.
Further, the heating outer module includes: the arch-shaped seat is provided with a heating cavity and is connected with the segmented mold driving component; the segmented mold is detachably arranged on one side of the arch seat facing the inner heating structure.
Further, inner membrance actuating mechanism includes the flexible subassembly of inner membrance axial and the radial flexible subassembly of inner membrance, and the flexible subassembly cover of inner membrance radial is established on the flexible subassembly of inner membrance axial, and interior heating structure is connected with the radial flexible subassembly of inner membrance, and the radial flexible subassembly of inner membrance includes: the first driving part is arranged on the shell assembly; a first pull plate; the first connecting rod and the first pull disc are connected with the second pull disc; the first driving part is respectively in driving connection with the first connecting rod and the second connecting rod and drives the first pull disc and the second pull disc to move along the directions close to or far from each other through the first connecting rod and the second connecting rod; the push-pull rods are in one-to-one correspondence with the heating inner modules in the same number, the push-pull rods are divided into two groups, two adjacent heating inner modules are respectively connected with different groups of push-pull rods, one group of push-pull rods is connected with the first pull disc, the other group of push-pull rods is connected with the second pull disc, and an included angle is formed between each push-pull rod and the horizontal direction.
Further, casing subassembly includes outer lane and guide structure, and the outer lane has the vulcanization opening, and guide structure sets up on the inside wall of outer lane and has the first direction inclined plane that sets up towards the center pin of outer lane, has the contained angle between first direction inclined plane and the center pin, and loose mould drive assembly sets up in one side that guide structure is close to the center pin of tread vulcanizer, and loose mould drive assembly includes: the second driving part is arranged on the shell assembly, at least one part of the second driving part can move relative to the shell assembly along the axial direction of the central shaft, and the distance from the first guide inclined surface to the central shaft is gradually increased along the direction far away from the second driving part; the segmented mold mounting structure is multiple and corresponds to the multiple outer heating modules one by one, the outer heating modules are arranged on the corresponding segmented mold mounting structure, at least one part of the segmented mold mounting structure is arranged on the second driving part, and the segmented mold mounting structure is provided with a second guide inclined plane matched with the first guide inclined plane so that the segmented mold mounting structure can move along the first guide inclined plane.
Further, the second driving part includes: the axial driving oil cylinder is arranged on the shell assembly; the axial driving oil cylinder is in driving connection with the supporting plate and drives the supporting plate to move along the axial direction of the central shaft, and the segmented mold mounting structure is arranged on the supporting plate and can move relative to the supporting plate.
Furthermore, the plane of one side of the supporting plate, which is in contact with the segmented mold mounting structure, is parallel to the radial direction of the central shaft, the supporting plate is provided with a plurality of first guide grooves which extend along the radial direction of the central shaft corresponding to the segmented mold mounting structures, and the segmented mold mounting structure is provided with first guide bulges matched with the first guide grooves, so that the segmented mold mounting structure can move along the first guide grooves.
Further, the tread vulcanizer further comprises a tread loading and unloading automatic positioning mechanism, and the tread loading and unloading automatic positioning mechanism comprises: the third driving part is arranged on the outer ring of the shell assembly; the positioning modules are multiple and are respectively connected with the third driving part, the positioning modules are arranged at intervals around the center of the outer ring and enclose an annular positioning space, the positioning modules are provided with extending positions and retracting positions, and when the third driving part drives the positioning modules to be switched to the extending positions from the retracting positions, the diameters of the positioning spaces are reduced.
Furthermore, the tread vulcanizing machine also comprises a position sensor, the position sensor is arranged on the inner membrane driving mechanism, and the position sensor is in signal connection with a controller of the tread assembling and disassembling automatic positioning mechanism.
Use the technical scheme of the utility model, tread vulcanizer in this application includes housing assembly, and housing assembly's top has the vulcanization opening, and tread vulcanizer is still including setting up the electrical heating mechanism on housing assembly, and electrical heating mechanism has die sinking position and compound die position, and electrical heating mechanism includes interior heating structure and outer heating structure, inner membrance actuating mechanism and loose mould drive assembly. A heating space for vulcanizing the tire is formed between the inner heating structure and the outer heating structure, and at least one part of the inner heating structure and at least one part of the outer heating structure are respectively arranged in the shell assembly; the inner membrane driving mechanism is in driving connection with the inner heating structure and drives the inner heating structure to move along the vertical direction and the horizontal direction; the segmented mold driving assembly is in driving connection with the external heating structure and drives the external heating structure to move along the vertical direction and the horizontal direction; when the electric heating mechanism is switched from the die opening position to the die closing position, the inner film driving mechanism drives the inner heating structure to move along the direction of increasing the radius and simultaneously drives the inner heating structure to move along the direction towards the bottom end of the shell assembly, the segmented mold driving assembly drives the outer heating structure to move along the direction of decreasing the radius and simultaneously drives the outer heating structure to move along the direction towards the bottom end of the shell assembly, and the heating space is reduced; when the electric heating mechanism is switched to the die opening position from the die closing position, the inner film driving mechanism drives the inner heating structure to move along the direction of reducing the radius and simultaneously drives the inner heating structure to move along the direction towards the top end of the shell assembly, the segmented mold driving assembly drives the outer heating structure to move along the direction of increasing the radius and simultaneously drives the outer heating structure to move along the direction towards the top end of the shell assembly, and the heating space is enlarged.
When the tread vulcanizing machine in the application is used, the electric heating mechanism has the die opening position and the die closing position, so that the tire body to be vulcanized can be placed between the inner heating structure and the outer heating structure or the vulcanized tire body can be taken out from the inner heating structure and the outer heating structure through switching of the electric heating mechanism between the die opening position and the die closing position. And because the tread vulcanizer is also provided with an inner membrane driving mechanism and a segmented mold driving assembly, the electric heating mechanism can be switched between the mold opening position and the mold closing position under the action of the inner membrane driving mechanism and the segmented mold driving assembly. Therefore, the problem that tread vulcanizer performance is poor among the prior art has been solved effectively to tread vulcanizer in this application.
Drawings
The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 shows a schematic structural view of a tread vulcanizer in accordance with one embodiment of the present invention;
FIG. 2 shows a schematic structural view of an inner membrane drive mechanism of the tread vulcanizer of FIG. 1;
fig. 3 is a schematic structural view showing a tread loading and unloading automatic positioning mechanism of the tread vulcanizing machine in fig. 1.
Wherein the figures include the following reference numerals:
10. a housing assembly; 11. an outer ring; 12. a guide structure; 121. a first guide slope; 20. an electric heating mechanism; 21. an internal heating structure; 211. heating the inner module; 22. an external heating structure; 221. heating the outer module; 2211. an arcuate seat; 23. a heating chamber; 30. an inner membrane drive mechanism; 31. a first driving section; 32. a first pull plate; 33. a first link; 34. a second pull plate; 35. a second link; 36. a push-pull rod; 40. a segmented mold drive assembly; 41. a second driving section; 411. an axial driving oil cylinder; 412. a pallet; 42. a segmented mold mounting structure; 421. a second guide slope; 50. an automatic positioning mechanism for loading and unloading the tire tread; 51. a third driving section; 52. and a positioning module.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It is noted that, unless otherwise indicated, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
In the present application, where the contrary is not intended, the use of directional terms such as "upper, lower, top, bottom" generally refer to the orientation as shown in the drawings, or to the component itself being oriented in a vertical, perpendicular, or gravitational direction; likewise, for ease of understanding and description, "inner and outer" refer to the inner and outer relative to the profile of the components themselves, but the above directional words are not intended to limit the invention.
In order to solve the poor problem of tread vulcanizer performance among the prior art, this application provides a tread vulcanizer.
It should be noted that the tread vulcanizer in the present application is generally referred to as a vertical tread vulcanizer. Also, the axial direction described below generally refers to the vertical direction, while the radial direction generally refers to the horizontal direction.
As shown in fig. 1 to 3, the tread vulcanizer of the present application includes a housing assembly 10, a top end of the housing assembly 10 has a vulcanizing opening, the tread vulcanizer further includes an electric heating mechanism 20 disposed on the housing assembly 10, the electric heating mechanism 20 has an open mold position and a closed mold position, and the electric heating mechanism 20 includes an inner heating structure 21 and an outer heating structure 22, an inner mold driving mechanism 30, and a segmented mold driving assembly 40. A heating space for vulcanizing the tire is formed between the inner heating structure 21 and the outer heating structure 22, and at least a part of the inner heating structure 21 and at least a part of the outer heating structure 22 are respectively arranged inside the housing assembly 10; the inner membrane driving mechanism 30 is in driving connection with the inner heating structure 21 and drives the inner heating structure 21 to move along the vertical direction and the horizontal direction; the segmented mold driving assembly 40 is in driving connection with the external heating structure 22 and drives the external heating structure 22 to move in the vertical direction and the horizontal direction; when the electric heating mechanism 20 is switched from the mold opening position to the mold closing position, the inner film driving mechanism drives the inner heating structure 21 to move along the direction of increasing the radius and simultaneously drives the inner heating structure 21 to move along the direction towards the bottom end of the shell assembly 10, the segmented mold driving assembly 40 drives the outer heating structure 22 to move along the direction of decreasing the radius and simultaneously drives the outer heating structure 22 to move along the direction towards the bottom end of the shell assembly 10, and the heating space becomes smaller; when the electric heating mechanism 20 is switched from the mold closing position to the mold opening position, the inner film driving mechanism drives the inner heating structure 21 to move in the direction of decreasing radius while driving the inner heating structure 21 to move in the direction toward the top end of the housing assembly 10, the segmented mold driving assembly 40 drives the outer heating structure 22 to move in the direction of increasing radius while driving the outer heating structure 22 to move in the direction toward the top end of the housing assembly 10, and the heating space becomes larger.
In the case of the tread vulcanizer of the present application, since the electric heating mechanism 20 has the mold-opening position and the mold-closing position, the placement of the carcass to be vulcanized between the inner heating structure 21 and the outer heating structure 22 or the removal of the vulcanized carcass from between the inner heating structure 21 and the outer heating structure 22 can be achieved by switching the electric heating mechanism 20 between the mold-opening position and the mold-closing position. And because the tread vulcanizer also has inner membrane drive mechanism 30 and segmented mold drive assembly 40, electric heating mechanism 20 can switch between the mold opening position and the mold closing position under the action of inner membrane drive mechanism 30 and segmented mold drive assembly 40. Therefore, the tread vulcanizer in this application has solved the poor problem of tread vulcanizer performance among the prior art effectively.
In one particular embodiment of the present application, the inner heating structure 21 has a ring-shaped heating outer surface; the outer heating structure 22 is provided with an annular heating inner surface corresponding to the heating outer surface, a heating space is formed between the heating outer surface and the heating inner surface, the inside of the inner heating structure 21 and the inside of the outer heating structure 22 are respectively provided with at least one heating cavity 23, heat conduction oil is contained in the heating cavities 23, and at least one heating rod for heating the heat conduction oil is respectively arranged in each heating cavity 23. The inner heating structure 21 comprises a plurality of heating inner modules 211, the plurality of heating inner modules 211 are respectively connected with the inner membrane driving mechanism 30, each heating inner module 211 is provided with at least one heating cavity 23, and the plurality of heating inner modules 211 are arranged around the circumference of the inner membrane driving mechanism 30 and enclose a heating outer surface; the external heating structure 22 comprises a plurality of heating external modules 221, the plurality of heating external modules 221 are respectively connected with the segmented mold driving assembly 40, each heating external module 221 is provided with at least one heating cavity 23, and the plurality of heating external modules 221 surround to heat the inner surface. Also, the heating outer block 221 includes an arcuate seat 2211 and a segmented mold. The arc-shaped seat 2211 is provided with a heating cavity 23, and the arc-shaped seat 2211 is connected with the segmented mold driving assembly 40; the segmented mold is detachably disposed on the side of the arcuate seat 2211 facing the inner heating structure 21.
Since the electric heating means 20 have an inner heating structure 21 and an outer heating structure 22, it is possible to place the carcass to be vulcanized in a heating space between the inner heating structure 21 and the outer heating structure 22, so as to heat the carcass by heating the outer surface and the inner surface, thus achieving vulcanization. Therefore, during the use of the electric heating mechanism 20, the tire body can be fitted over the outer surface of the inner heating structure 21, that is, over the heating outer surface. And because the inner heating structure 21 and the outer heating structure 22 are respectively provided with a heating cavity 23 containing heat conduction oil and a heating rod, when the electric heating mechanism 20 is used, the heat conduction oil can be heated by the heating rod, so that the heat conduction oil can heat the inner heating structure 21 or the outer heating structure 22, and the heating of the inner heating structure 21 and the outer heating structure 22 on the tire body is realized. Moreover, the internal heating structure 21 and the external heating structure 22 are heated through the heat conduction oil, so that the internal heating structure 21 and the external heating structure 22 can be heated more uniformly, and the tire body is further heated more uniformly. The vulcanization effect of the electric heating mechanism 20 is effectively ensured by this arrangement. Simultaneously, because electric heating mechanism 20 in this application no longer uses traditional steam heating mode, so no longer need lay the thermotechnical pipeline, electric heating mechanism 20 in this application has low in production cost, advantage that occupation space is little. Therefore, the electric heating mechanism 20 in the present application effectively solves the problem of high tread vulcanizing cost of the tread vulcanizing machine in the prior art.
It should be noted that, in this application, after the tire body is heated by the plurality of heating inner modules 211 or the tire body is sleeved on the plurality of heating inner modules 211, the plurality of heating inner modules 211 can be surrounded into a circle, so as to ensure the heating and vulcanizing effects of the tire body. Therefore, the inner film driving mechanism can drive the different heating inner modules 211 to move in the radial direction, respectively, and all the heating inner modules 211 do not move together during the movement of the plurality of heating inner modules 211, but can perform the radial movement in a plurality of times. Meanwhile, in order to ensure that the plurality of heating inner modules 211 can enclose a complete circle, the shapes of two adjacent heating inner modules 211 can be different, and the purpose of the arrangement is to ensure that the adjacent heating inner modules 211 can be spliced with each other. Likewise, the plurality of heating outer modules 221 may be formed in a circle, and the circle formed by the heating outer modules 221 is concentric with the circle formed by the heating inner module 211.
In addition, the operation forms of the heating inner module 211 and the heating outer module 221 are not limited in the present application as long as the tire body can be smoothly vulcanized.
In one embodiment of the present application, the inner membrane driving mechanism 30 includes an inner membrane axial expansion assembly and an inner membrane radial expansion assembly, the inner membrane radial expansion assembly is sleeved on the inner membrane axial expansion assembly, the inner heating structure 21 is connected to the inner membrane radial expansion assembly, and the inner membrane radial expansion assembly includes: a first driving part 31, the first driving part 31 being provided on the housing assembly 10; a first pull tray 32; the first connecting rod 33, the first connecting rod 33 and the first pull plate 32 are connected with the second pull plate 34; the second connecting rod 35, the second connecting rod 35 is connected with the second pull disc 34, the first connecting rod 33 and the second connecting rod 35 are parallel to each other, the first pull disc 32 and the second pull disc 34 are parallel to each other and are arranged at intervals along the axial direction of the first connecting rod 33, and the first driving part 31 is respectively in driving connection with the first connecting rod 33 and the second connecting rod 35 and drives the first pull disc 32 and the second pull disc 34 to move along the directions of approaching to each other or separating from each other through the first connecting rod 33 and the second connecting rod 35; the number of the push-pull rods 36 is the same as that of the heating inner modules 211, the push-pull rods 36 correspond to that of the heating inner modules 211 one by one, the push-pull rods 36 are divided into two groups, two adjacent heating inner modules 211 are respectively connected with different groups of push-pull rods 36, one group of the push-pull rods 36 is connected with the first pull disc 32, the other group of the push-pull rods 36 is connected with the second pull disc 34, and an included angle is formed between each push-pull rod 36 and the horizontal direction.
In the present application, the first link 33 and the second link 35 are arranged along the axial direction of the tread vulcanizer, that is, the axial direction of the first link 33 and the second link 35 is perpendicular to the moving direction of the inner heating structure 21 when moving in the radial direction. When the first driving portion 31 drives the first connecting rod 33 and the second connecting rod 35 respectively and makes them move in respective axial directions, the first connecting rod 33 can drive the first pull disc 32 to move along the axial direction of the first connecting rod 33, and the second connecting rod 35 can drive the second pull disc 34 to move along the axial direction of the second connecting rod 35, so that the first pull disc 32 and the second pull disc 34 respectively drive different push-pull rods 36 to move. Due to the included angle between the push-pull rod 36 and the horizontal direction, when different push-pull rods 36 are driven by the first pull disc 32 or the second pull disc 34, the included angle between the push-pull rod 36 and the horizontal direction changes, and the push-pull rod 36 can drive the inner heating structure 21 to perform radial movement. Make tread vulcanizer compare with traditional tread vulcanizer in this application like this, have simple structure, the processing degree of difficulty is little, long service life, low maintenance frequency advantage such as.
Preferably, the first connecting rod 33 and the second connecting rod 35 both pass through the first pull plate 32 and the second pull plate 34, the first pull plate 32 has an avoiding hole avoiding the second connecting rod 35, and the second pull plate 34 has an avoiding hole avoiding the first pull plate 32, so as to ensure that when the first connecting rod 33 drives the first pull plate 32 to move, the second pull plate 34 cannot be driven by the first connecting rod 33, and when the second connecting rod 35 drives the second pull plate 34 to move, the first pull plate 32 cannot be driven by the second connecting rod 35. Of course, in the present application, it is also possible that the first connecting rod 33 passes through the first pulling disk 32 and the second pulling disk 34, respectively, and the second connecting rod 35 passes through only the second pulling disk 34. Alternatively, the second link 35 passes through the first and second pulling disks 32 and 34, respectively, while the first link 33 passes through only the first pulling disk 32.
In addition, in the present application, when the first connecting rod 33 and the second connecting rod 35 respectively drive the first pull plate 32 and the second pull plate 34 to move, the first connecting rod 33 and the second connecting rod 35 do not move simultaneously, but the first connecting rod 33 moves first, and after the first connecting rod 33 completes the movement, the second connecting rod 35 drives the second pull plate 34 to move. Or the second connecting rod 35 moves first, and after the second connecting rod 35 completes the movement, the first connecting rod 33 drives the first pull disc 32 to move. Thereby ensuring that the plurality of heating inner modules 211 do not have a problem of blocking or colliding with each other when moving in the radial direction.
It should also be noted that in one embodiment of the present application, the lengths of the two sets of push-pull rods 36 are different, and the lengths between the same set of push-pull rods 36 are the same. The purpose of this arrangement is to ensure that when the two sets of push-pull rods 36 drive the heating inner modules 211 to move in the radial contraction direction, after the heating inner modules 211 are moved in place, the adjacent two heating inner modules 211 can be staggered in the radial direction, so as to ensure that all the heating inner modules 211 can normally move in the radial direction.
In a specific embodiment of the present application, the housing assembly 10 includes an outer ring 11 and a guide structure 12, the outer ring 11 has a vulcanization opening, and the guide structure 12 is disposed on an inner side wall of the outer ring 11 and has a first guide inclined plane 121 disposed toward a central axis of the outer ring 11, an included angle is provided between the first guide inclined plane 121 and the central axis, the segmented mold driving assembly 40 is disposed on a side of the guide structure 12 close to the central axis of the tread vulcanizer, the segmented mold driving assembly 40 includes: a second driving part 41, the second driving part 41 being disposed on the housing assembly 10, at least a portion of the second driving part 41 being capable of moving in an axial direction of the central axis relative to the housing assembly 10, and a distance from the first guide slope 121 to the central axis gradually increasing in a direction away from the second driving part 41; the number of the segmented mold mounting structures 42 is multiple, the segmented mold mounting structures 42 correspond to the plurality of heating outer modules 221 one by one, the heating outer modules 221 are arranged on the corresponding segmented mold mounting structures 42, at least one part of the segmented mold mounting structures 42 is arranged on the second driving portion 41, and the segmented mold mounting structures 42 are provided with second guide inclined surfaces 421 matched with the first guide inclined surfaces 121, so that the segmented mold mounting structures 42 can move along the first guide inclined surfaces 121.
Because the segmented mold driving assembly 40 comprises the second driving part 41 and the segmented mold mounting structure 42, the heating outer module 221 can be mounted on the segmented mold mounting structure 42, and the segmented mold mounting structure 42 is driven by the second driving part 41 to move, so that the segmented mold mounting structure 42 can drive the heating outer module 221 to move together. In addition, in the process that the second driving portion 41 drives the segmented mold mounting structure 42 to move along the axial direction, since the segmented mold mounting structure 42 has the second guide inclined surface 421 matched with the first guide inclined surface 121, the actual moving mode of the segmented mold mounting structure 42 is that the radial movement is still existed while the axial movement is performed, that is, the radial movement is performed along the first guide inclined surface 121, and further, the position switching of the heating outer module 221 is realized. Therefore, the tread vulcanizing machine in the application is more compact in structure through the arrangement, the die opening space does not need to be reserved, and the production cost of the annular tread vulcanizing machine is reduced. Therefore, the problems of large occupied space and poor use performance of the annular tire tread vulcanizing machine in the prior art are effectively solved.
Specifically, the second driving portion 41 includes: an axial drive cylinder 411, the axial drive cylinder 411 being disposed on the housing assembly 10; and the supporting plate 412, the axial driving oil cylinder 411 and the supporting plate 412 are in driving connection and drive the supporting plate 412 to move along the axial direction of the central shaft, and the segmented mold mounting structure 42 is arranged on the supporting plate 412 and can move relative to the supporting plate 412. Moreover, the plane of the side of the supporting plate 412 contacting with the segmented mold mounting structure 42 is parallel to the radial direction of the central shaft, the supporting plate 412 is provided with a plurality of first guide grooves extending along the radial direction of the central shaft corresponding to the plurality of segmented mold mounting structures 42, and the segmented mold mounting structure 42 is provided with first guide protrusions matched with the first guide grooves, so that the segmented mold mounting structure 42 can move along the first guide grooves. Because in the process that the second driving part 41 drives the segmented mold mounting structure 42 to move, the supporting plate 412 only moves along the vertical direction, and the moving direction of the segmented mold mounting structure 42 is the extending direction of the first guide inclined surface 121, relative displacement can exist between the segmented mold mounting structure 42 and the supporting plate 412, and the first guide groove and the first guide protrusion are arranged to guide and limit the movement of the segmented mold mounting structure 42, so that the normal operation of the tread vulcanizing machine is ensured.
It should be noted that the side of the first guide slope facing the second guide slope has a second guide groove, and the second guide slope has a second guide protrusion cooperating with the second guide groove.
Of course, in the present application, the outer heating module may be connected to the supporting plate and the segmented mold mounting structure, respectively, and the outer heating module has a first guiding protrusion engaged with the first guiding groove, and the supporting plate drives the outer heating module to move, and the outer heating module defines a moving direction in the moving process under the engagement of the segmented mold mounting structure and the guiding structure.
In the present application, the tread vulcanizer is a vertical tread vulcanizer. Thus, axial refers generally to the vertical direction and radial refers to the horizontal direction. Therefore, when the second driving portion 41 drives the segmented mold mounting structure 42 to move, the moving track of the segmented mold mounting structure 42 actually forms an included angle with both the vertical direction and the horizontal direction. Or the extending direction of the first guiding inclined plane 121 forms an included angle with the vertical direction and the horizontal direction.
In one embodiment of the present application, the tread vulcanizer further comprises a tread assembling and disassembling automatic positioning mechanism 50, the tread assembling and disassembling automatic positioning mechanism 50 comprises a third driving part 51 and a positioning module 52, the third driving part 51 is arranged on the outer ring 11 of the housing assembly 10; the positioning modules 52 are multiple, the positioning modules 52 are respectively connected with the third driving part 51, the positioning modules 52 are arranged at intervals around the center of the outer ring 11 and enclose an annular positioning space, the positioning modules 52 have an extending position and a contracting position, and when the third driving part 51 drives the positioning modules 52 to be switched from the contracting position to the extending position, the diameter of the positioning space is reduced.
During the process of loading and unloading the tire, the positioning modules 52 uniformly distributed on the periphery of the vulcanizing drum, namely the outer ring 11 of the tire tread vulcanizing machine, can accurately and automatically extend and retract under the action of the third driving part 51. Before the tire body to be vulcanized is loaded, the third driving part 51 drives the positioning module 52 to extend to a specified position, namely, the positioning module 52 is switched to the extending position from the contracting position, at the moment, the positioning module 52 can accurately receive the loaded tire body to be vulcanized to position the tire body, then the inner heating structure 21 and the outer heating structure 22 of the tire surface vulcanizing machine recover to the full circle position to support the tire surface, and then the positioning module 52 is driven by the third driving part 51 to retract to the original position, namely, the extending position is switched to the contracting position. After the vulcanization is finished, the inner heating structure 21 and the positioning module 52 of the tread vulcanizing machine are switched to the extending position from the contracting position under the driving of the third driving part 51 and hold the vulcanized tread, then the inner heating structure 21 and the outer heating structure 22 contract, the tread is separated from the inner heating structure 21 and the outer heating structure 22 and positioned on the positioning module 52 for clamping by the waiting manipulator, and a new tread is put on the positioning module 52 for vulcanization. Therefore, the automatic positioning mechanism 50 for mounting and dismounting the tire tread can accurately position the mounting and dismounting process of the tire tread, and time cost is reduced, thereby reducing the production cost of the tire. Thereby effectively solving the problem that the tread is difficult to position in the assembling and disassembling process in the prior art.
Optionally, an end of the positioning module 52 away from the third driving portion 51 has an arc-shaped overlapping surface. Through setting up like this, can guarantee that orientation module 52 can carry out the adaptation to the matrix through the arc overlap joint to guarantee that orientation module 52 can fix a position the matrix better and make things convenient for the arm to pick up.
In one embodiment of the present application, the positioning module 52 is an arc-shaped positioning plate, and the third driving part 51 is connected to a center of the arc-shaped positioning plate in a length direction.
Optionally, the third driving portion 51 includes a plurality of driving motors, the driving motors are in driving connection with the positioning modules 52, and the plurality of driving motors correspond to the plurality of positioning modules 52 one to one.
Optionally, the tread assembling and disassembling automatic positioning mechanism 50 further comprises a controller, and the plurality of driving motors are respectively connected with the controller through signals.
Preferably, the tread vulcanizer further comprises a position sensor, the position sensor is arranged on the inner membrane driving mechanism 30, and the position sensor is in signal connection with the controller of the tread loading and unloading automatic positioning mechanism 50. That is, in the present embodiment, the tread vulcanizing machine sends the position signal of the inner heating structure 21 to the controller through the position sensor, so that the controller can control the third driving portion 51 according to the received position signal, and then the third driving portion 51 controls the positioning module 52 to move. Of course, in the present application, the controller and the position sensor may not be provided, and the operator may observe the inner heating structure 21 to manually control the third driving portion 51 so as to control the positioning module 52.
From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:
1. the problem that the tread vulcanizing machine in the prior art is poor in service performance is effectively solved;
2. simple structure and stable performance.
It is to be understood that the above-described embodiments are only some of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A tread vulcanizer comprising a housing assembly (10), said housing assembly (10) having a vulcanizing opening at a top end thereof, said tread vulcanizer further comprising:
an electric heating mechanism (20), wherein the electric heating mechanism (20) is provided with an opening position and a closing position, the electric heating mechanism (20) comprises an inner heating structure (21) and an outer heating structure (22), a heating space for vulcanizing the tire is formed between the inner heating structure (21) and the outer heating structure (22), and at least one part of the inner heating structure (21) and at least one part of the outer heating structure (22) are respectively arranged inside the shell assembly (10);
the inner membrane driving mechanism (30) is in driving connection with the inner heating structure (21) and drives the inner heating structure (21) to move along the vertical direction and the horizontal direction;
the segmented mold driving assembly (40) is in driving connection with the outer heating structure (22) and drives the outer heating structure (22) to move along the vertical direction and the horizontal direction;
when the electric heating mechanism (20) is switched from the die opening position to the die closing position, the inner film driving mechanism (30) drives the inner heating structure (21) to move along the direction of increasing radius while driving the inner heating structure (21) to move along the direction towards the bottom end of the shell assembly (10), the segmented mold driving assembly (40) drives the outer heating structure (22) to move along the direction of decreasing radius while driving the outer heating structure (22) to move along the direction towards the bottom end of the shell assembly (10), and the heating space is reduced;
when electrical heating mechanism (20) by the compound die position switches to when the die sinking position, inner membrance actuating mechanism (30) drive interior heating structure (21) move along the direction that the radius reduces and drive simultaneously interior heating structure (21) are along the orientation the direction motion of the top of casing subassembly (10), segmented mold drive assembly (40) drive outer heating structure (22) move along the direction that the radius increases simultaneously drive outer heating structure (22) along the orientation the direction motion of the top of casing subassembly (10), just the heating space grow.
2. The tread vulcanizer of claim 1,
the inner heating structure (21) has an annular heating outer surface;
outer heating structure (22) correspond the heating surface has annular heating internal surface, the heating surface with form between the heating internal surface heating space, the inside of interior heating structure (21) with the inside of outer heating structure (22) has at least one heating chamber (23) respectively, the inside of heating chamber (23) has the conduction oil, is provided with at least one heating rod that is used for heating the conduction oil in every heating chamber (23) respectively.
3. The tread vulcanizer of claim 2,
the inner heating structure (21) comprises a plurality of heating inner modules (211), the plurality of heating inner modules (211) are respectively connected with the inner membrane driving mechanism (30), each heating inner module (211) is provided with at least one heating cavity (23), and the plurality of heating inner modules (211) are arranged around the circumference of the inner membrane driving mechanism (30) and enclose the heating outer surface;
the outer heating structure (22) comprises a plurality of heating outer modules (221), the plurality of heating outer modules (221) are respectively connected with the segmented mold driving assembly (40), each heating outer module (221) is provided with at least one heating cavity (23), and the plurality of heating outer modules (221) enclose the heating inner surface.
4. The tread vulcanizer of claim 3, wherein said heating outer module (221) comprises:
an arcuate seat (2211), the arcuate seat (2211) having the heating cavity (23), and the arcuate seat (2211) being connected with the segmented mold drive assembly (40);
the segmented mold is detachably arranged on one side, facing the inner heating structure (21), of the arched seat (2211).
5. The tread vulcanizer of claim 3, wherein said inner membrane driving mechanism (30) comprises an inner membrane axial expansion assembly and an inner membrane radial expansion assembly, said inner membrane radial expansion assembly being fitted over said inner membrane axial expansion assembly, said inner heating structure (21) being connected to said inner membrane radial expansion assembly, said inner membrane radial expansion assembly comprising:
a first drive portion (31), the first drive portion (31) being disposed on the housing assembly (10);
a first pull disc (32);
a first link (33), the first link (33) being connected to the first pull plate (32);
a second pull cup (34);
a second connecting rod (35), wherein the second connecting rod (35) is connected with the second pull disc (34), the first connecting rod (33) and the second connecting rod (35) are parallel to each other, the first pull disc (32) and the second pull disc (34) are parallel to each other and are arranged at intervals along the axial direction of the first connecting rod (33), and the first driving part (31) is respectively in driving connection with the first connecting rod (33) and the second connecting rod (35) and drives the first pull disc (32) and the second pull disc (34) to move along the directions of approaching to or departing from each other through the first connecting rod (33) and the second connecting rod (35);
the number of the push-pull rods (36) is the same as that of the heating inner modules (211), the push-pull rods (36) correspond to one another one by one, the push-pull rods (36) are divided into two groups, the two adjacent heating inner modules (211) are respectively connected with different groups of the push-pull rods (36), one group of the push-pull rods (36) is connected with the first pull disc (32), the other group of the push-pull rods (36) is connected with the second pull disc (34), and an included angle is formed between each push-pull rod (36) and the horizontal direction.
6. A tread vulcanizer according to claim 3, wherein said housing assembly (10) comprises an outer ring (11) and a guide structure (12), said outer ring (11) having said vulcanization opening, and said guide structure (12) being arranged on an inner side wall of said outer ring (11) and having a first guide slope (121) arranged toward a central axis of said outer ring (11), said first guide slope (121) having an angle with said central axis, said segmented mold drive assembly (40) being arranged on a side of said guide structure (12) close to said central axis of said tread vulcanizer, said segmented mold drive assembly (40) comprising:
a second driving portion (41), the second driving portion (41) being provided on the housing assembly (10), at least a part of the second driving portion (41) being movable relative to the housing assembly (10) in an axial direction along the central axis, and a distance from the first guide slope (121) to the central axis gradually increasing in a direction away from the second driving portion (41);
the movable die mounting structure (42) is multiple and corresponds to the heating outer modules (221) one by one, the heating outer modules (221) are arranged on the corresponding movable die mounting structure (42), at least one part of the movable die mounting structure (42) is arranged on the second driving part (41), and the movable die mounting structure (42) is provided with a second guiding inclined plane (421) matched with the first guiding inclined plane (121), so that the movable die mounting structure (42) can move along the first guiding inclined plane (121).
7. The tread vulcanizer according to claim 6, wherein the second driving portion (41) comprises:
an axial drive cylinder (411), said axial drive cylinder (411) disposed on said housing assembly (10);
the axial driving oil cylinder (411) is in driving connection with the supporting plate (412) and drives the supporting plate (412) to move axially along the central shaft, and the adjustable die mounting structure (42) is arranged on the supporting plate (412) and can move relative to the supporting plate (412).
8. The tread vulcanizer according to claim 7, wherein a plane of a side of said pallet (412) contacting said segmented mold mounting structure (42) is parallel to a radial direction of said central shaft, and said pallet (412) has a plurality of first guide grooves extending in the radial direction of said central shaft corresponding to a plurality of said segmented mold mounting structures (42), and said segmented mold mounting structure (42) has a first guide projection engaged with said first guide grooves to enable said segmented mold mounting structure (42) to move along said first guide grooves.
9. The tread vulcanizer of any one of claims 1 to 8, further comprising a tread handling automatic positioning mechanism (50), the tread handling automatic positioning mechanism (50) comprising:
a third drive portion (51), the third drive portion (51) being disposed on an outer ring (11) of the housing assembly (10);
the positioning modules (52) are multiple, the positioning modules (52) are respectively connected with the third driving part (51), the positioning modules (52) are arranged at intervals around the center of the outer ring (11) and enclose an annular positioning space, the positioning modules (52) have an extending position and a retracting position, and when the third driving part (51) drives the positioning modules (52) to be switched from the retracting position to the extending position, the diameter of the positioning space is reduced.
10. The tread vulcanizer of claim 9, further comprising a position sensor disposed on the inner membrane drive mechanism (30), the position sensor being in signal connection with a controller of the tread handling automatic positioning mechanism (50).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222674176.8U CN218197080U (en) | 2022-10-11 | 2022-10-11 | Tread vulcanizer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222674176.8U CN218197080U (en) | 2022-10-11 | 2022-10-11 | Tread vulcanizer |
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CN218197080U true CN218197080U (en) | 2023-01-03 |
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Family Applications (1)
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CN202222674176.8U Active CN218197080U (en) | 2022-10-11 | 2022-10-11 | Tread vulcanizer |
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- 2022-10-11 CN CN202222674176.8U patent/CN218197080U/en active Active
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