CN218195867U - Do benefit to mould of preparation H type concrete pile that handling was evaporated and is supported - Google Patents
Do benefit to mould of preparation H type concrete pile that handling was evaporated and is supported Download PDFInfo
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- CN218195867U CN218195867U CN202222325661.4U CN202222325661U CN218195867U CN 218195867 U CN218195867 U CN 218195867U CN 202222325661 U CN202222325661 U CN 202222325661U CN 218195867 U CN218195867 U CN 218195867U
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Abstract
The utility model relates to a do benefit to mould of preparation H type concrete pile that handling evaporated to be supported, including two side forms, die block board, front fixed plate, after-fixing board and stretch-draw board, stretch-draw pole, its characterized in that: the two side templates are detachably fixed on the bottom template and are respectively positioned at the left side and the right side of the bottom template, the front fixing plate is abutted and jointed with the side templates and the front end surface of the bottom template, the rear fixing plate is abutted and jointed with the side templates and the rear end surface of the bottom template, the tensioning plate is positioned in the cavity and is adjacent to the rear fixing plate, and the tensioning rod penetrates through the rear fixing plate and is connected with the tensioning plate; after the prestressed tendons are tensioned, the tensioning rods are locked on the rear fixing plate, and the retraction force of the prestressed tendons acts on the front fixing plate and the rear fixing plate respectively. By adopting the mould, the H-shaped concrete pile can be directly produced by adopting the mould on the basis of the existing facilities and equipment such as the existing pipe pile factory building and the steam curing pool, and the factory building and the foundation do not need to be transformed in a large range for realizing the in-situ steam curing, so that the cost is greatly reduced.
Description
Technical Field
The utility model belongs to the technical field of the pile foundation engineering of all kinds of building structure systems, especially, relate to a mould for preparing H type concrete pile.
Background
According to the shape of the pile, the common concrete prestressed pile comprises a tubular pile, a square pile, a T-shaped pile, an H-shaped pile and the like, and various types of piles have respective characteristics and can be selected and used according to different occasions and environments. Taking an H-shaped pile as an example, the H-shaped pile comprises two flanges and a web plate connected with the two flanges, the cross section of the H-shaped concrete pile is in an H shape formed by the two flanges and the web plate connected with the two flanges, and the two flanges and the web plate form groove parts extending along the length direction of a pile body on two sides of the H-shaped concrete pile. Compared with the concrete pile with a round, square, T-shaped or other cross section shapes, the H-shaped concrete pile has better stability in resisting lateral soil pressure, water pressure, waves and overturning. Therefore, the H-shaped concrete pile is suitable for foundation pit maintenance, slope stabilization and river bank protection engineering.
For example, a Chinese patent application No. CN201610197475.3 (with a publication No. CN 105643776A) of 'a mold for preparing an H-shaped concrete pile' discloses a mold for preparing an H-shaped concrete pile, which comprises a left template, a right template and a lower template, wherein the lower template is positioned between the left template and the right template; the left template and the right template are driven by the overturning driving mechanism to overturn and can enclose a cavity matched with the shape of the H-shaped concrete pile together with the lower template; the method is characterized in that: the left template is hinged on the left moving seat, and the right template is hinged on the right moving seat; the turnover driving mechanism comprises a left turnover oil cylinder and a right turnover oil cylinder, wherein the left turnover oil cylinder is installed on the left movable seat and hinged with the left template, and the right turnover oil cylinder is installed on the right movable seat and hinged with the right template. The structure enables the left and right templates to be driven to overturn by the overturning oil cylinder, and can also slide left and right synchronously with the overturning oil cylinder, thereby facilitating demoulding when manufacturing H-shaped concrete piles with complex structures.
The whole die for preparing the H-shaped concrete pile is fixed in a factory building and cannot move, so that the H-shaped concrete pile can be steamed only in situ, and compared with the traditional steaming pool, the in-situ steaming is low in steaming efficiency, long in steaming time and greatly increased in die production cost. The in-situ steam curing needs to pertinently transform the factory building, the existing pipe pile factory building can not be directly used, the factory building and the foundation need to be additionally built, the construction of a new factory building and a foundation needs to spend huge resources, and the investment of investors who originally have the pipe pile factory building is greatly increased.
Therefore, the existing H-shaped supporting pile mould can be further improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a structural design is reasonable and do benefit to the mould of preparation H type concrete pile that the handling evaporated and supported to above-mentioned prior art current situation is provided, adopt this mould can realize handling the mould in the lump with H type concrete pile to evaporating and support the pond and maintain, can improve and evaporate and support efficiency, reduce and evaporate and support the time, and simultaneously, can directly adopt this mould production H type concrete pile on the basis of current facility equipment such as current tubular pile factory building, evaporate and support pond, and needn't evaporate and support to reform transform factory building and ground on a large scale for realizing the normal position, and very big reduce cost.
The utility model provides a technical scheme that above-mentioned technical problem adopted does: the utility model provides a do benefit to mould of preparation H type concrete pile that handling evaporated and supported, includes two side forms, die block board, front fixed plate, after-fixing board and stretch-draw board, stretch-draw pole, its characterized in that: the two side templates are detachably fixed on the bottom template and are respectively positioned at the left side and the right side of the bottom template, so that the side templates and the bottom template jointly enclose a cavity matched with the shape of the H-shaped concrete pile, the front fixing plate is abutted against and attached to the front end surfaces of the side templates and the bottom template, the rear fixing plate is abutted against and attached to the rear end surfaces of the side templates and the bottom template, the tensioning plate is positioned in the cavity and is adjacent to the rear fixing plate, and the tensioning rod penetrates through the rear fixing plate and is connected with the tensioning plate; after the prestressed tendons are tensioned, the tensioning rods are locked on the rear fixing plate, and the retraction force of the prestressed tendons acts on the front fixing plate and the rear fixing plate respectively.
Preferably, the inner wall of the side template is fixed with inserts which are independently arranged, the inserts with different lengths are selected to correspondingly manufacture H-shaped concrete piles with different lengths, and the inserts are used for forming groove parts on two sides of the H-shaped concrete pile; the inner wall of the side template corresponding to the stretching moving range of the stretching plate is a plane. The specific structure is that, the front end and the front fixed plate laminating of inserting, the rear end and the rear fixed plate interval of inserting set up, and the stretch-draw board is located between the rear end and the rear fixed plate of inserting, and the inner wall of the side form board because of changing the position is the plane, and this just makes the stretch-draw board can be the plate of a rectangle, and the plate of non-H shape more does benefit to the preparation of stretch-draw board.
In order to fix the side templates and the bottom template conveniently, the outer bottom of each side template is provided with an installation wall extending outwards, and the installation walls and the bottom template are fixed together by adopting a bolt structure. During installation, the top surface of the bottom template of the installation wall is attached, so that the installation wall and the bottom template are fixed together by the aid of the bolt structure, and meanwhile, the side template and the bottom template can be connected more stably and firmly by means of plane contact.
Further improved, the bolt structure comprises a bolt and a matched die nut; the bolt is hinged to the bottom template, bayonet sockets for clamping rod parts of the bolt are formed in the top surface of the bottom template and the side parts of the mounting wall, the bolt swings upwards and is clamped into the bayonet sockets, and the die closing nut is in threaded connection with the bolt and tightly presses the top surface of the mounting wall. This structure is convenient to be in the same place side form board and die block board are fixed, only need upwards swing bolt during fixed, make the pole portion card of bolt go into in the bayonet socket on die block board and the installation wall, and rethread threaded connection is at the compound die nut on the bolt, fixes the top surface and the installation wall of die block board together. In addition, the bolt is always hinged to the bottom formwork, so that the bolt is guaranteed not to be lost, the bolt does not need to be found everywhere to be locked, and the locking operation is quicker.
In a further improvement, the tops of the two side templates are locked together through a plurality of locking screws. This structure makes two side form boards can be better relative die block board location stable, forms more firm mould assembly between side form board and the die block board, and the wholeness is better, and when mould both ends received very big tension force, two side form boards and die block board all are indeformable.
As the improvement, the top of above-mentioned side bolster is fixed with a plurality of ear seats that set up along side bolster length direction interval, and the ear seat on two side bolsters corresponds the setting about, it has opening breach up to open on the ear seat, locking screw's both ends card compresses tightly the outer end at the ear seat in the breach and through the lock nut of threaded connection on locking screw in the breach. The lug seats are arranged to facilitate connection and locking between the locking screw rods and the side templates.
Preferably, the tension plate and the front fixing plate are both provided with through holes for the prestressed tendons to pass through, and the front fixing plate and the tension plate are provided with sleeves for anchoring the prestressed tendons. The structure anchors the prestressed tendon on the front fixing plate and the tensioning plate, is suitable for tensioning and is convenient to anchor, one end of the prestressed tendon is directly stressed on the front fixing plate, the other end of the prestressed tendon is directly stressed on the tensioning plate, and the tensioning plate conducts force to the rear fixing plate through the tensioning rod.
The device is further improved, and further comprises a die disassembling frame for placing the bottom template thereon, wherein a front reaction wall plate and a rear reaction wall plate are respectively fixed at two ends of the die disassembling frame, and the front reaction wall plate is positioned in front of the front fixing plate and used for fixing the front fixing plate; the back reaction wallboard is located the rear of after-fixing board for installation stretch-draw pneumatic cylinder, stretch-draw pneumatic cylinder's output shaft with stretch-draw pole is connected. The setting of drawing die frame is used for shelving the mould main part, can set up preceding, back reaction wall on it in addition, need not additionally to pour the reaction wall on the factory building ground, and drawing die frame is as the modularization part, can be prepared in the outside earlier, hang into the factory building can, do benefit to the factory building and rebuild.
For the convenience is demoulded for the side form board, a plurality of stripper cylinders are all installed to the left and right sides of above-mentioned die stripping frame, stripper cylinder is used for driving the side form board side direction moves outward or the side direction moves inward. The frame that the die stripping frame was built by the section bar, inside fretwork, the easy to assemble drawing of patterns hydro-cylinder, drawing of patterns hydro-cylinder can arrange in the frame in.
As the improvement, still include the drive plate, the drive plate can vertical setting, the cylinder pole of drawing of patterns hydro-cylinder with the drive plate is connected, and the bottom of drive plate is equipped with the guide bar, and the lateral wall of drawing of patterns frame is opened has the confession the guiding hole of guide bar direction, the upper portion of drive plate is fixed with the connecting rod, the connecting rod is articulated with the engaging lug on the side form outer wall. The synchronous action of each oil cylinder is combined with the guiding action of the guide rod and the guide hole, so that the horizontal movement of the side template can be better ensured. In the transverse moving process of the side templates, after the formed concrete pile is moved out, the side templates tend to turn outwards, if the cylinder rod is directly hinged with the side templates, the turning-outwards force of the side templates can directly act on the cylinder rod, the demoulding oil cylinder is easy to damage, the cylinder rod in the structure is connected with the side templates through the driving plate and the connecting rod, the cylinder rod is not directly connected with the side templates, and the turning-outwards force of the side templates acts on the connecting rod, so that the demoulding oil cylinder is protected.
Compared with the prior art, the utility model has the advantages of: because of the structural characteristics of the H-shaped concrete pile, the side templates cannot be directly turned during demolding, and the demolding is realized by moving the side templates outwards, so that the two side templates can be detachably fixed on the bottom template through the bolt structure, and the side templates can move relative to the bottom template after the bolt structure is unlocked, so that the demolding is completed; the front fixing plate and the rear fixing plate are respectively abutted and attached to two end faces of the side template and the bottom template, and the tensioning rod penetrates through the rear fixing plate and is connected with the tensioning plate; after the prestressed tendons are tensioned, the tensioning rods are locked on the rear fixing plate, and the retraction force of the prestressed tendons acts on the front fixing plate and the rear fixing plate respectively; the whole mould of this design does not form non-detachable with ground and is connected, so can be in tension state, the H type concrete pile that has just pour can with the mould handling together to evaporating the foster pond and maintain, can improve and evaporate foster efficiency, reduce and evaporate foster time, can directly adopt this mould production H type concrete pile on the basis of current facility equipment such as current tubular pile factory building, evaporate foster pond, and needn't evaporate foster and carry out transformation on a large scale to factory building and ground in order to realize the normal position, very big reduce cost.
Drawings
Fig. 1 is a schematic perspective view of an embodiment of the present invention;
fig. 2 is a schematic perspective view of an embodiment of the present invention;
fig. 3 is a front view (initial state) of the embodiment of the present invention with the mold removing frame removed;
fig. 4 is a top view of the embodiment of the present invention with the mold removing frame removed;
fig. 5 is a cross-sectional view along the left-right direction after the mold frame is removed.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
As shown in fig. 1 to 5, a first embodiment of the present invention is provided.
The utility model provides a do benefit to mould of preparation H type concrete pile that handling was evaporated and was cured, including two side form boards 1, die block board 2, front fixed plate 3, rear fixed plate 4 and stretch-draw board 5, stretch-draw rod 6, two side form boards 1 all can break down through bolt construction 7 fix on die block board 2 and be located the left and right sides of die block board 2 respectively to make side form board 1 and die block board 2 enclose the die cavity that matches with the appearance of H type concrete pile jointly, the left and right sides of die block board 2 all is equipped with a plurality of lugs 21. The front fixing plate 3 abuts against and is attached to the front end faces of the side templates 1 and the bottom template 2, the rear fixing plate 4 abuts against and is attached to the rear end faces of the side templates 1 and the bottom template 2, the tensioning plate 5 is located in the cavity and is adjacent to the rear fixing plate 4, and the tensioning rod 6 penetrates through the rear fixing plate 4 and is connected with the tensioning plate 5; after the prestressed tendons are tensioned, the tensioning rods 6 are locked on the rear fixing plate 4 through the locking nuts 61, and the retraction force of the prestressed tendons acts on the front fixing plate 3 and the rear fixing plate 4 respectively.
The insert block 18 is fixed on the inner wall of the side template 1, and the inner wall of the side template 1 corresponding to the stretching moving range of the stretching plate 5 is a plane.
The outer bottom of the sideforms 1 have outwardly extending mounting walls 11 which are secured to the base form 2 by the bolt formations 7. The bolt structure 7 includes a bolt 71 and a mold clamping nut 72; the bolt 71 is hinged to the bottom template 2, a bayonet 73 for clamping a rod part of the bolt 71 is formed in the top surface of the bottom template 2 and the side part of the mounting wall 11, the bolt 71 swings upwards and is clamped into the bayonet 73, and the die-closing nut 72 is in threaded connection with the bolt 71 and tightly presses the top surface of the mounting wall 11.
The tops of the two side templates 1 are locked together through a plurality of locking screw rods 8. The top of side form 1 is fixed with a plurality of ear seats 19 that set up along 1 length direction interval of side form, and the ear seat 19 on two side forms 1 corresponds the setting from left to right, it has opening breach 191 up to open on the ear seat 19, the both ends card of locking screw 8 compresses tightly the outer end at ear seat 19 in breach 191 and through the lock nut 81 of threaded connection on locking screw 8.
The tension plate 5 and the front fixing plate 3 are both provided with through holes for the prestressed tendons to pass through, and the mode is suitable for anchoring steel bars or steel strands serving as the prestressed tendons.
The front fixing plate 3 and the tensioning plate 5 are provided with sleeves for anchoring prestressed tendons, and conical clamping pieces are further arranged in the sleeves. This approach is suitable for anchoring steel strands as prestressing tendons.
The die-sinking mechanism further comprises a die-sinking frame 9 for placing the bottom die plate 2 thereon, wherein a front reaction wall plate 91 and a rear reaction wall plate 92 are respectively fixed at two ends of the die-sinking frame 9, and the front reaction wall plate 91 is positioned in front of the front fixing plate 3 and used for fixing the front fixing plate 3; the rear reaction wall plate 92 is located behind the rear fixing plate 4 and used for installing a tensioning hydraulic cylinder, and an output shaft 10 of the tensioning hydraulic cylinder is connected with the tensioning rod 6 with the rear fixing plate 4 exposed.
A plurality of demoulding oil cylinders 12 are respectively arranged on the left side and the right side of the mould disassembling frame 9, and the demoulding oil cylinders 12 are used for driving the side formworks 1 to move outwards or inwards in the lateral direction. Still include drive plate 13, the vertical setting of drive plate 13, the jar pole of demoulding oil cylinder 12 with drive plate 13 is connected, and the bottom of drive plate 13 is equipped with guide bar 14, the lateral wall of die stripping frame 9 is opened has the confession the guiding hole that guide bar 14 leads, the upper portion of drive plate 13 is fixed with connecting rod 15, connecting rod 15 is articulated with engaging lug 16 on the outer wall of side form 1.
The working principle and the process of preparing the H-shaped concrete pile 8 by the mould are as follows:
step 1, hanging the empty mold on a mold stripping frame 9, connecting each demolding oil cylinder 12 on the mold stripping frame 9 with a side mold plate 1 of the mold, fixing a front counter-force wallboard 91 with a front fixing plate 3 through four screw rods 93, and abutting and adhering the front fixing plate 3 to the front end face of a bottom mold plate 2. A tensioning plate 5 is placed on the bottom template 2, a tensioning rod 6 is connected to the tensioning plate 5 and penetrates through the rear fixing plate 4, and the rear fixing plate 4 abuts against and is attached to the rear end face of the bottom template 2; and a tensioning hydraulic cylinder is installed on the back reaction wall plate 92, and an output shaft 10 of the tensioning hydraulic cylinder is fixedly connected with the tensioning rod 6 with the back fixing plate 4 exposed.
step 4, oiling the side templates 1, then pushing the side templates 1 on the two sides to a mold closing position by using a demolding oil cylinder 12, wherein the front fixing plate 3 abuts against and is attached to the front end face of the side template 1, and the rear fixing plate 4 abuts against and is attached to the rear end face of the side template 1; the bolt 71 swings upwards to be clamped into the bayonet 73, the die-closing nuts 72 are connected to the bolt 71 in a threaded mode, all the die-closing nuts 72 are tightly closed through an air blast, and the connection between the demoulding cylinder 12 and the side template 1 is removed after the die-closing nuts 72 are tightly closed;
And 9, feeding, vibrating, tightly compacting, hoisting to a curing pool for steam curing, and hoisting the die and the H-shaped concrete pile to the form removal frame 9 integrally after the steam curing is finished.
And 11, hoisting the concrete pile away from the mould by using a crane and transporting away. Then entering the next circulation process.
It should be noted that in the description of the present embodiment, the terms "front, back", "left, right", "inside, outside", "up, down", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for convenience of description and simplification of description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. The terms "mounted," "connected," and "coupled" are to be construed broadly and may, for example, be fixedly coupled, detachably coupled, or integrally coupled; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Claims (10)
1. The utility model provides a do benefit to mould of preparation H type concrete pile that handling evaporated and supported, includes two side forms (1), die block board (2), preceding fixed plate (3), after-fixing board (4) and stretch-draw board (5), stretch-draw pole (6), its characterized in that: the two side templates (1) are detachably fixed on the bottom template (2) and are respectively positioned on the left side and the right side of the bottom template (2), so that the side templates (1) and the bottom template (2) jointly enclose a cavity matched with the shape of the H-shaped concrete pile, the front fixing plate (3) is abutted against and attached to the front end surfaces of the side templates (1) and the bottom template (2), the rear fixing plate (4) is abutted against and attached to the rear end surfaces of the side templates (1) and the bottom template (2), the tension plate (5) is positioned in the cavity and is adjacent to the rear fixing plate (4), and the tension rod (6) penetrates through the rear fixing plate (4) and is connected with the tension plate (5); after the prestressed tendons are tensioned, the tensioning rods (6) are locked on the rear fixing plate (4), and the retraction force of the prestressed tendons acts on the front fixing plate (3) and the rear fixing plate (4) respectively.
2. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 1, is characterized in that: the inner wall of the side template (1) is fixed with an insert (18), and the inner wall of the side template (1) corresponding to the stretching moving range of the stretching plate (5) is a plane.
3. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 1, is characterized in that: the bottom of the outer side of the side formwork (1) is provided with an installation wall (11) extending outwards, and the installation wall and the bottom formwork (2) are fixed together by adopting a bolt structure (7).
4. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 3, is characterized in that: the bolt structure (7) comprises a bolt (71) and a mold clamping nut (72); bolt (71) articulate in die block board (2), bayonet socket (73) that the pole portion of confession bolt (71) was gone into are opened to the top surface of die block board (2) and the lateral part of installation wall (11), bolt (71) upswing card is gone into bayonet socket (73), compound die nut (72) threaded connection is on bolt (71) and compresses tightly the top surface of installation wall (11).
5. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 1, is characterized in that: the tops of the two side templates (1) are locked together through a plurality of locking screw rods (8).
6. The die for manufacturing the H-shaped concrete pile, which is beneficial to lifting and steam curing, according to claim 5, is characterized in that: the top of side form board (1) is fixed with a plurality of ear seats (19) that set up along side form board (1) length direction interval, and ear seat (19) on two side form boards (1) are controlled and are corresponded the setting, it has opening breach (191) up to open on ear seat (19), the both ends card of locking screw (8) compresses tightly the outer end at ear seat (19) in breach (191) and through lock nut (81) of threaded connection on locking screw (8).
7. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 1, is characterized in that: the tensioning plate (5) and the front fixing plate (3) are provided with through holes for the prestressed tendons to pass through; and sleeves for anchoring the prestressed tendons are arranged on the front fixing plate (3) and the tensioning plate (5).
8. The die for manufacturing the H-shaped concrete pile beneficial to lifting and steam curing according to any one of claims 1 to 7 is characterized in that: the die-casting machine is characterized by further comprising a die-stripping frame (9) for placing the bottom die plate (2), wherein a front reaction wall plate (91) and a rear reaction wall plate (92) are respectively fixed at two ends of the die-stripping frame (9), and the front reaction wall plate (91) is positioned in front of the front fixing plate (3) and used for fixing the front fixing plate (3); the rear reaction wall plate (92) is located behind the rear fixing plate (4) and used for installing a tensioning hydraulic cylinder, and an output shaft (10) of the tensioning hydraulic cylinder is connected with the tensioning rod (6) with the rear fixing plate (4) exposed.
9. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 8, is characterized in that: a plurality of demoulding oil cylinders (12) are installed on the left side and the right side of the mould disassembling frame (9), and the demoulding oil cylinders (12) are used for driving the side template (1) to move outwards in the lateral direction or move inwards in the lateral direction.
10. The mould for preparing the H-shaped concrete pile, which is beneficial to hoisting and steam curing, according to claim 9, is characterized in that: still include drive plate (13), the jar pole of stripper cylinder (12) with drive plate (13) are connected, and the bottom of drive plate (13) is equipped with guide bar (14), the lateral wall of die-stripping frame (9) is opened and is supplied the guiding hole of guide bar (14) direction, the upper portion of drive plate (13) is fixed with connecting rod (15), connecting rod (15) are articulated with engaging lug (16) on side form board (1) outer wall.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222325661.4U CN218195867U (en) | 2022-09-01 | 2022-09-01 | Do benefit to mould of preparation H type concrete pile that handling was evaporated and is supported |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222325661.4U CN218195867U (en) | 2022-09-01 | 2022-09-01 | Do benefit to mould of preparation H type concrete pile that handling was evaporated and is supported |
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CN218195867U true CN218195867U (en) | 2023-01-03 |
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CN202222325661.4U Active CN218195867U (en) | 2022-09-01 | 2022-09-01 | Do benefit to mould of preparation H type concrete pile that handling was evaporated and is supported |
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2022
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