CN218192849U

CN218192849U - Multi-station pipe cutting device

Info

Publication number: CN218192849U
Application number: CN202222792466.2U
Authority: CN
Inventors: 代召辉
Original assignee: Qingdao Oumuye Machinery Co ltd
Current assignee: Qingdao Oumuye Machinery Co ltd
Priority date: 2022-10-21
Filing date: 2022-10-21
Publication date: 2023-01-03
Anticipated expiration: 2032-10-21

Abstract

The utility model relates to a cutting equipment technical field specifically says a multistation cutting pipe cutting device, which comprises a frame, the side fixedly connected with cutting box of frame, the side of cutting box is equipped with dust device, dust device includes water tank, brace table, first water pump, second water pump, installing support, water pipe and atomising head, the side fixedly connected with brace table of cutting box, water tank and first water pump are installed to brace table's top, activated carbon adsorption net is installed to the inner wall of water tank, the water tank is linked together with the inlet end of first water pump, the outlet end intercommunication of first water pump has the water pipe, the utility model discloses a set up dust device, in cutting process, spray the aqueous vapor through the device to the below for the residue is stained with and attaches on the surface of device, sprays along with the continuation of gravity and aqueous vapor, and the residue falls to the filter, has also improved the operational environment quality between the operations.

Description

Multi-station pipe cutting device

Technical Field

The utility model relates to a cutting equipment technical field specifically says a multistation cutting pipe cutting device.

Background

With the development of society, the cutting efficiency of pipe materials is improved, and pipe cutting equipment is widely applied to industrial and manufacturing production so as to improve the production benefit;

the utility model with the Chinese patent application number of CN202123221571.2 discloses a multi-station cutting device for battery tube processing, which comprises a base, wherein the right side of the top of the base is rotatably connected with a hollow shaft, the top of the outer wall of the hollow shaft is connected with a bearing table, the lower part of the outer wall of the hollow shaft is connected with a bevel gear ring, the right side of the top of the base is connected with a steering motor, the power output end of the steering motor is connected with a bevel gear, the bevel gear is meshed with the bevel gear ring, the left side of the top of the base is rotatably connected with a supporting shaft, the top of the supporting shaft is connected with a positioning seat, the rear side of the top of the base is connected with an L-shaped seat, the top of the inner wall of the L-shaped seat is connected with an air cylinder, and the bottom movable end of the air cylinder is connected with a cutting knife;

the above comparison document has the following problems:

(1) The cutting device can generate a large amount of residues in the cutting process of the tube materials, and part of the residues are small in size and easy to blow away by wind, so that the physical and psychological health of workers is influenced, and the subsequent cleaning difficulty is increased;

(2) The time required for cutting and sorting is longer, and the equipment is in a stop state during sorting, so that the working efficiency of the cutting device is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a multistation cutting pipe cutting device to solve the problem that proposes among the above-mentioned background art.

The technical scheme of the utility model is that: the utility model provides a multistation cutting pipe cutting device, includes frame, fixture block and installing support, the side fixedly connected with cutting box of frame, the inner chamber of cutting box is equipped with elevating gear and cutting device, the side of cutting box is equipped with dust device, dust device includes water tank, brace table, first water pump, second water pump, installing support, water pipe and atomising head, the side fixedly connected with brace table of cutting box, water tank and first water pump are installed to the top of brace table, the active carbon adsorption net is installed to the inner wall of water tank, the water tank is linked together with the income water end of first water pump, the delivery end intercommunication of first water pump has the water pipe, the water pipe extends to the one end intercommunication of cutting box has the atomising head that a plurality of levels set up, the inner chamber of frame has the filter through the fixture block joint, through installing support fixedly connected with the second water pump on the lateral wall of frame, the income water end of second water pump is linked together with the inner chamber of frame, the delivery end of second water pump through flexible pipe with the water tank is linked together.

Further, elevating gear includes the threaded rod that self-locking motor, driving pulley and a set of symmetry set up, self-locking motor fixed mounting is on the cutting case, one of them the threaded rod passes through bearing fixed connection on the cutting case, the one end of another threaded rod with self-locking motor's output fixed connection, two the top of threaded rod is fixedly connected with driving pulley respectively, and the transmission is connected with the belt between two driving pulley, two threaded connection has the diaphragm between the threaded rod.

Further, cutting device includes electric putter, installation shell, servo motor, bull stick and cutting knife, a plurality of electric putter of bottom fixedly connected with of diaphragm, it is a plurality of electric putter keep away from the same installation shell of one end fixedly connected with of diaphragm, the middle part position of installation shell is equipped with the mounting groove of installation cutting knife, the bull stick passes through bearing fixed connection on the lateral wall of mounting groove, the middle part fixedly connected with cutting knife of bull stick, servo motor's the output and the one end fixed connection of connecting rod.

Furthermore, the top of frame is equipped with three clamping device, and is three clamping device all includes hydraulic stem and electronic clamping jaw, and is three equal fixed mounting of hydraulic stem is in the top of frame, three the equal fixedly connected with electronic clamping jaw of one end that hydraulic stem and cutting box are relative.

Furthermore, a material conveying belt is arranged beside the clamping device and fixedly connected above the rack.

Furthermore, the side of defeated material area is installed and is gathered the workbin.

The utility model discloses an improve and provide a multistation cutting pipe cutting device here, compare with prior art, have following improvement and advantage:

one is as follows: the utility model discloses a set up dust device, in cutting process, spray atomizing aqueous vapor through the device to the below, make the residue be stained with and attach on the surface of device, along with the continuous spraying of gravity and steam, the residue falls to on the filter, and the water body falls to the inner chamber of frame, under the work of second water pump, the water source of frame inner chamber is gone into in the water tank by the pump, through setting up the active carbon adsorption plate, can play the further purification to the water source, realize the recycling at water source, the operational environment quality of operation room has also been improved.

The second step is as follows: the utility model discloses a set up three clamping device station of mutually supporting, avoid the pipe material to take place the condition of slope in cutting process for the steadiness of pipe material is higher, and pipe material after the cutting is carried to the case that gathers materials on being loosened by electronic clamping jaw after by left pipe material top to conveying belt, and left clamping device pushes up pipe material to last clamping device again, improves cutting device's the ability of lasting processing, and production efficiency is higher.

Drawings

The invention is further explained below with reference to the figures and examples:

fig. 1 is a schematic front structural view of the present invention;

fig. 2 is a side view of the present invention;

fig. 3 is a top view of the present invention;

fig. 4 is an enlarged schematic view of a portion a of fig. 1.

Description of reference numerals: 1. a frame; 2. cutting the box; 3. a water tank; 4. a support table; 5. a first water pump; 6. a second water pump; 7. mounting a bracket; 8. a water pipe; 9. a spray head; 10. a clamping block; 11. a filter plate; 12. a self-locking motor; 13. a drive pulley; 14. a threaded rod; 15. an electric push rod; 16. mounting a shell; 17. a servo motor; 18. a rotating rod; 19. a cutting knife; 20. a hydraulic lever; 21. an electric clamping jaw; 22. a conveying belt; 23. a material collecting box; 25. a flexible tube; 26. a transverse plate; 27. a belt.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings 1 to 4, which clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model provides a multistation cutting pipe cutting device through the improvement here, as shown in figures 1-4, including frame 1, fixture block 10 and installing support 7, the side fixedly connected with cutting box 2 of frame 1, the inner chamber of cutting box 2 is equipped with elevating gear and cutting device, the side of cutting box 2 is equipped with dust device, dust device is including water tank 3, brace table 4, first water pump 5, second water pump 6, installing support 7, water pipe 8 and atomising head 9, the side fixedly connected with brace table 4 of cutting box 2, water tank 3 and first water pump 5 are installed to the top of brace table 4, the active carbon adsorption net is installed to the inner wall of water tank 3, water tank 3 is linked together with the water inlet end of first water pump 5, the water outlet end intercommunication of first water pump 5 has water pipe 8, the one end that water pipe 8 extends to cutting box 2 communicates has a plurality of horizontally arranged atomising head 9, the inner cavity of the frame 1 is clamped with a filter plate 11 through a clamping block 10, the outer side wall of the frame 1 is fixedly connected with a second water pump 6 through a mounting bracket 7, the water inlet end of the second water pump 6 is communicated with the inner cavity of the frame 1, the water outlet end of the second water pump 6 is communicated with the water tank 3 through a flexible pipe 25, during the cutting process of pipe materials, the pipe materials can generate a large amount of residues and dust, part of the residues are small in size and easy to blow away by wind, not only the physical and mental health of workers is affected, but also the subsequent cleaning difficulty is increased, through arranging the dust-settling device, the first water pump 5 pumps water in the water tank 3 to the spray head 9 through a water pipe 8, during the cutting process, water and steam are sprayed and atomized through a device below, so that the residues are attached to the outer surface of the device, and are sprayed continuously along with gravity and water and steam, the residue falls on filter 11, and the water falls to the inner chamber of frame 1, and under the work of second water pump 6, the water source of 1 inner chamber of frame is gone into water tank 3 by the pump in, through setting up the active carbon adsorption board, can play the further purification to the water source, realizes the recycling at water source, has also improved the operational environment quality between the operation.

It is specific, elevating gear includes threaded rod 14 that self-locking motor 12, driving pulley 13 and a set of symmetry set up, self-locking motor 12 fixed mounting is on cutting case 2, one of them threaded rod 14 passes through bearing fixed connection on cutting case 2, the one end of another threaded rod 14 with self-locking motor 12's output fixed connection, two fixedly connected with driving pulley 13 is distinguished at the top of threaded rod 14, and the transmission is connected with belt 27, two between two driving pulley 13 threaded connection has diaphragm 26 between the threaded rod 14, and one of them threaded rod 14 of self-locking motor 12 drive is rotatory, and under same belt 27's transmission, two driving pulley 13 are rotatory, and two threaded rod 14 drive diaphragms 26 drive cutting device and do the elevating movement.

Specifically, the cutting device comprises an electric push rod 15, an installation shell 16, a servo motor 17, a rotating rod 18 and a cutting knife 19, wherein the bottom of the transverse plate 26 is fixedly connected with a plurality of electric push rods 15, one ends of the electric push rods 15 far away from the transverse plate 26 are fixedly connected with the same installation shell 16, the middle position of the installation shell 16 is provided with an installation groove for installing the cutting knife 19, the rotating rod 18 is fixedly connected to the outer side wall of the installation groove through a bearing, the middle part of the rotating rod 18 is fixedly connected with the cutting knife 19, the output end of the servo motor 17 is fixedly connected with one end of a connecting rod, the cutting knife 19 is driven by a lifting device to adjust the distance of the lower pipe material so as to adapt to the cutting work of the pipe materials with different thicknesses, the servo motor 17 drives the rotating rod 18 to rotate to drive the cutting knife 19 to synchronously rotate, and then the electric push rod 15 drives the cutting knife 19 to cut the lower pipe material, so that the cutting surface of the pipe material is smoother while the cutting efficiency is improved,

specifically, the top of frame 1 is equipped with three clamping device, it is three clamping device all includes hydraulic stem 20 and electronic clamping jaw 21, it is three the equal fixed mounting of hydraulic stem 20 is in the top of frame 1, it is three the equal fixedly connected with electronic clamping jaw 21 of one end that hydraulic stem 20 is relative with cutting case 2, first group clamping device is used for the centre gripping pipe material, three electronic clamping jaw 21 of group open respectively, manually carry out the left side pipe material during the electronic clamping jaw 21 among the clamping device of third group, afterwards, three electronic clamping jaw 21 of group carry out the centre gripping to the pipe material simultaneously, after accomplishing the centre gripping, cutting device cuts the pipe material of below, through setting up three clamping device stations of mutually supporting, the steadiness of pipe material is higher, avoids the pipe material to take place the condition of slope in cutting process, and pipe material after the cutting is loosened by electronic clamping jaw 21 on by the left side pipe material top to conveying belt 22.

Specifically, the side of clamping device is equipped with conveying belt 22, conveying belt 22 fixed connection is in the top of frame 1, through setting up conveying belt 22, and the pipe material after being convenient for to cut is carried to in the case 23 that gathers materials.

Concretely, the side of defeated material area 22 is installed and is gathered workbin 23, utilizes and gathers workbin 23 and collect convenient and practical.

The working principle is as follows: when the device is used, three clamping devices are arranged above the rack 1, the three clamping devices comprise hydraulic rods 20 and electric clamping jaws 21, the three hydraulic rods 20 are fixedly arranged above the rack 1, one ends of the three hydraulic rods 20 opposite to the cutting box 2 are fixedly connected with the electric clamping jaws 21, the first group of clamping devices are used for clamping a pipe material, the three groups of electric clamping jaws 21 are respectively opened, the left pipe material is manually jacked into the electric clamping jaws 21 in the third group of clamping devices, then the three groups of electric clamping jaws 21 simultaneously clamp the pipe material, after clamping is completed, the cutting device cuts the pipe material below, through the arrangement of three mutually matched clamping device stations, the stability of the pipe material is higher, the pipe material is prevented from inclining in the cutting process, the pipe material after cutting is jacked onto a conveying belt 22 by the left pipe material after being loosened by the electric clamping jaws 21, automatic setting is realized, and the working efficiency is improved;

then, the self-locking motor 12 drives one of the threaded rods 14 to rotate, the two transmission belt pulleys 13 rotate under the transmission of the same belt 27, and the two threaded rods 14 drive the transverse plate 26 to drive the cutting device to move up and down; the cutting knife 19 is driven by the lifting device to adjust the distance of the lower pipe material so as to adapt to the cutting work of pipe materials with different thicknesses, the servo motor 17 drives the rotating rod 18 to rotate to drive the cutting knife 19 to synchronously rotate, and then the electric push rod 15 drives the cutting knife 19 to cut the lower pipe material, so that the cutting efficiency is improved, and the cutting surface of the pipe material is smoother;

in the pipe material cutting process, a large amount of residues and dust can be generated in the pipe material, part of the residues are small in size and easy to blow away by wind, the physical and psychological health of workers is influenced, the subsequent cleaning difficulty is increased, the first water pump 5 pumps water in the water tank 3 to the atomizing spray head 9 through the water pipe 8, in the cutting process, atomized water vapor is sprayed through the device below, so that the residues are attached to the outer surface of the device, the residues fall onto the filter plate 11 along with the continuous spraying of gravity and water vapor, the water falls into the inner cavity of the rack 1, under the working of the second water pump 6, the water source in the inner cavity of the rack 1 is pumped into the water tank 3, and through the arrangement of the activated carbon adsorption plate, the water source can be further purified, the water source can be recycled, and the quality of the working environment of an operation room is also improved; the pipe material after cutting is carried to in the case 23 that gathers materials, utilizes case 23 that gathers materials to gather, convenient and practical.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention; various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides a multistation cutting pipe cutting device which characterized in that: the dust-removing device comprises a rack (1), a fixture block (10) and a mounting bracket (7), wherein a cutting box (2) is fixedly connected to the side of the rack (1), an inner cavity of the cutting box (2) is provided with a lifting device and a cutting device, a dust-removing device is arranged on the side of the cutting box (2), the dust-removing device comprises a water tank (3), a support table (4), a first water pump (5), a second water pump (6), the mounting bracket (7), a water pipe (8) and an atomizing head (9), the side of the cutting box (2) is fixedly connected with the support table (4), the water tank (3) and the first water pump (5) are arranged above the support table (4), an activated carbon adsorption net is arranged on the inner wall of the water tank (3), the water tank (3) is communicated with a water inlet end of the first water pump (5), a water outlet end of the first water pump (5) is communicated with the water pipe (8), one end of the water pipe (8) extending to the cutting box (2) is communicated with a plurality of atomizing heads (9) which are horizontally arranged, the inner cavity of the rack (1) is communicated with the outer side wall of the filter plate (7) through the water pump (6), the inner cavity of the rack (1), the water pump (6) is fixedly connected with the inner cavity of the water pump (6), the water outlet end of the second water pump (6) is communicated with the water tank (3) through a flexible pipe (25).

2. A multi-station tube cutting apparatus according to claim 1, wherein: elevating gear includes threaded rod (14) that self-locking motor (12), drive pulley (13) and a set of symmetry set up, self-locking motor (12) fixed mounting is on cutting case (2), one of them threaded rod (14) are through bearing fixed connection on cutting case (2), the one end of another threaded rod (14) with the output fixed connection of self-locking motor (12), two fixedly connected with drive pulley (13) are distinguished at the top of threaded rod (14), and the transmission is connected with belt (27), two between two drive pulley (13) threaded connection has diaphragm (26) between threaded rod (14).

3. A multi-station tube cutting apparatus according to claim 2, wherein: the cutting device comprises electric push rods (15), an installation shell (16), a servo motor (17), a rotating rod (18) and a cutting knife (19), wherein the bottom of a transverse plate (26) is fixedly connected with a plurality of electric push rods (15) and a plurality of electric push rods (15) are far away from the same installation shell (16) of one end of the transverse plate (26) in the electric push rods (15), the middle position of the installation shell (16) is provided with an installation groove for installing the cutting knife (19), the rotating rod (18) is fixedly connected onto the outer side wall of the installation groove through a bearing, the middle of the rotating rod (18) is fixedly connected with the cutting knife (19), and the output end of the servo motor (17) is fixedly connected with one end of the rotating rod (18).

4. A multi-station tube cutting apparatus according to claim 1, wherein: the top of frame (1) is equipped with three clamping device, and is three clamping device all includes hydraulic stem (20) and electronic clamping jaw (21), and is three equal fixed mounting in hydraulic stem (20) is in the top of frame (1), and is three the equal fixedly connected with electronic clamping jaw (21) of one end that hydraulic stem (20) and cutting box (2) are relative.

5. A multi-station tube cutting device according to claim 4, wherein: the side of clamping device is equipped with defeated material area (22), defeated material area (22) fixed connection is in the top of frame (1).

6. A multi-station tube cutting device according to claim 5, wherein: the side of the material conveying belt (22) is provided with a material collecting box (23).