CN218191084U - Visual detection mechanism - Google Patents

Visual detection mechanism Download PDF

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Publication number
CN218191084U
CN218191084U CN202221718488.8U CN202221718488U CN218191084U CN 218191084 U CN218191084 U CN 218191084U CN 202221718488 U CN202221718488 U CN 202221718488U CN 218191084 U CN218191084 U CN 218191084U
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China
Prior art keywords
station
turbine
light source
visual inspection
ccd camera
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CN202221718488.8U
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Chinese (zh)
Inventor
曹彪
陈锡保
金立国
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Dongguan Yiheda Automation Co Ltd
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Dongguan Yiheda Automation Co Ltd
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Priority to CN202221718488.8U priority Critical patent/CN218191084U/en
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Abstract

The utility model discloses a visual detection mechanism, comprises a workbench, be equipped with cam wheel splitter on the workstation, drive pivoted quadruplex position carousel by this cam wheel splitter, detection mechanism and graduation inductor, cam wheel splitter transversely wears to be equipped with and cuts apart the turbine, the one end of cutting apart the turbine is equipped with the power input shaft, the other end of cutting apart the turbine is equipped with the response axle, power input shaft and response axle all stretch out outside cam wheel splitter, the epaxial response piece that is equipped with of response, the epaxial driven pulley that is equipped with of power input, the bottom of workstation is equipped with actuating mechanism, actuating mechanism drives and cuts apart the turbine and rotates the round, the rotation angle of quadruplex position carousel is 90 degrees. The utility model discloses this kind of visual detection mechanism simple structure, simple to operate has still set up the protection casing in the exposed position of hold-in range, improves the security of using.

Description

Visual detection mechanism
Technical Field
The utility model relates to a check out test set, in particular to visual detection mechanism.
Background
The product is after processing is accomplished, need detect its outward appearance, and current detection mode relies on the manual work to detect product appearance, and this mode efficiency is lower, and moreover, this mode is higher to staff's skill and state dependency, and it can lead to visual fatigue to watch the product for a long time, flows into market with the defective products very easily, can lead to complaining, and along with the expansion of production scale, this detection mode can not satisfy the modernized production demand yet. And the existing product conveying mode is a flow line conveying mode, the conveying process is long, the required equipment installation space is large, and the cost is high.
Disclosure of Invention
In order to overcome the defects and deficiencies existing in the prior art, the utility model aims to provide a visual detection mechanism.
The purpose of the utility model is realized through the following technical scheme: a visual inspection mechanism comprises
The cam divider comprises a cam divider, a four-station turntable, a detection mechanism, a dividing inductor, a dividing turbine, a power input shaft, an induction sheet, a driven belt pulley and a driving mechanism, wherein the cam divider is arranged on a workbench;
the four-station turntable is driven by the cam divider to rotate, the detection mechanism is arranged on the workbench, the indexing sensor is arranged on the workbench, the dividing turbine transversely penetrates through the cam divider, and the power input shaft is arranged at one end of the dividing turbine;
the induction shaft is arranged at the other end of the dividing turbine, and the power input shaft and the induction shaft both extend out of the cam divider;
the induction sheet is arranged on the induction shaft, and the induction sheet and the indexing inductor can generate induction;
the driven pulley is arranged on the power input shaft;
the driving mechanism is arranged at the bottom of the workbench and drives the cutting turbine to rotate for one circle, and the rotating angle of the four-station turntable is 90 degrees.
As the utility model discloses a visual detection mechanism's improvement, the response piece is followed at every turn the rotatory round of response axle all can with the graduation inductor produces the response, the graduation inductor at every turn with after the response piece responds to actuating mechanism all stops to drive the quadruplex position carousel rotates.
As an improvement of the visual detection mechanism of the utility model, the visual detection mechanism also comprises a power output disc, a rotating block and a power output shaft, wherein the power output disc is arranged in the cam divider;
the rotating blocks are arranged at the edge of the power output disc at intervals, and the dividing turbine can drive the power output disc to rotate through the rotating blocks;
the power output shaft is arranged in the middle of the power output disc and connected with the four-station turntable.
As an improvement of the visual inspection mechanism of the utility model, the inspection mechanism comprises an installation upright rod, a light source installation rod, a CCD camera installation rod, a light source and a CCD camera, wherein the installation upright rod is fixedly installed on the workbench;
the light source installation pole is installed in the installation pole setting, the CCD camera installation pole is installed in the installation pole setting, the light source sets up on the light source installation pole, the CCD camera sets up on the CCD camera installation pole, the CCD camera is located directly over the light source.
As the utility model discloses an improvement of visual inspection mechanism, still include the elasticity screw, the elasticity screw is used for adjusting the light source installation pole with CCD camera installation pole is in installation position in the pole setting.
The utility model is an improvement of the visual detection mechanism, and comprises a carrier, a product fixing groove, a gap, a step and a screw, wherein the carrier is arranged on the edge of the upper plane of the four-station turntable;
the product fixed slot sets up on the carrier, the breach is located the both sides of carrier, the step corresponds the setting and is in the product fixed slot, the screw is used for with the carrier is installed on the quadruplex position carousel.
As an improvement of the visual detection mechanism of the utility model, the visual detection mechanism also comprises a feeding station, a soldering station, a detection station and a blanking station, wherein the feeding station is arranged on the four-station turntable;
the tin soldering station is arranged on the four-station rotary table, the detection mechanism corresponds to the position arrangement of the detection station, and the blanking station is arranged on the four-station rotary table.
As an improvement of the utility model, the driving mechanism comprises a driving pulley and a synchronous belt, the driving pulley is arranged on the output shaft of the servo motor, the synchronous belt is connected the driving pulley with the driven pulley.
As the utility model discloses visual detection mechanism's an improvement still includes the hold-in range and wears to establish the hole, the hold-in range wears to establish the hole setting and is in on the workstation, the workstation is located the position that the hold-in range wore to establish the hole is equipped with and covers the protection casing of hold-in range. The upper protective cover and the lower protective cover respectively cover the upper synchronous belt and the lower synchronous belt. Can prevent the hand from extending into and improve the safety.
The beneficial effects of the utility model reside in that: the utility model discloses a cam wheel splitter utilizes power input shaft and response axle on the turbine to control the angular rotation problem of quadruplex position carousel. The induction shaft is provided with an induction sheet to be matched with the indexing inductor, the induction sheet and the indexing inductor generate induction at each time, the angular rotation of the four-station turntable rotates by 90 degrees, the four-station turntable rotates by one angle at each time, and a product on the carrier rotates to the next station along with the turntable. The utility model discloses a this kind of visual detection mechanism simple structure, simple to operate has still set up the protection casing in the exposed position of hold-in range, improves the security of using.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a front view of the present invention;
FIG. 3 is a view of the structure of the carrier of the present invention;
the reference signs are: 1. the device comprises a workbench 2, a cam divider 3, a four-station turntable 4, a detection mechanism 5, an indexing sensor 6, a power input shaft 7, a sensing shaft 8, a sensing sheet 9, a driving mechanism 10, a power output shaft 11, a carrier 12, a product fixing groove 13, a notch 14, a step 15, a protective cover 41, an installation upright rod 42, a light source installation rod 43, a CCD camera installation rod 44, a light source 45 and a CCD camera.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, back \8230;) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1, fig. 2 and fig. 3, a visual detection mechanism, including workstation 1, be equipped with cam wheel splitter 2 on workstation 1, drive pivoted quadruplex position carousel 3 by this cam wheel splitter 2, detection mechanism 4 and graduation inductor 5, cam wheel splitter 2 transversely wears to be equipped with and cuts apart the turbine (not shown), the one end of cutting apart the turbine is equipped with power input shaft 6, the other end of cutting apart the turbine is equipped with induction shaft 7, power input shaft 6 and induction shaft 7 all stretch out outside cam wheel splitter 2, be equipped with response piece 8 on the induction shaft 7, be equipped with driven pulley on the power input shaft 6, the bottom of workstation 1 is equipped with actuating mechanism 9, actuating mechanism 9 drives and cuts apart the turbine and rotates the round, the rotation angle of quadruplex position carousel 3 is 90 degrees.
Preferably, the induction sheet 8 rotates one circle along with the induction shaft 7 every time and can generate induction with the indexing inductor 5, and after the indexing inductor 5 inducts with the induction sheet 8 every time, the driving mechanism 9 stops driving the four-station turntable 3 to rotate.
Preferably, a power output disc (not shown) is further arranged in the cam divider 2, a plurality of rotating blocks (not shown) are arranged at the edge of the power output disc at intervals, a power output shaft 10 is arranged in the middle of the power output disc, the dividing turbine can drive the power output disc to rotate through the rotating blocks, and the power output shaft 10 is connected with the four-station rotating disc 3.
Preferably, the detecting mechanism 4 includes a mounting upright 41, a light source mounting rod 42 and a CCD camera mounting rod 43 are disposed on the mounting upright 41, a light source 44 is disposed at an end of the light source mounting rod 42, a CCD camera 45 is disposed at an end of the CCD camera mounting rod 43, and the CCD camera 45 is located right above the light source 44.
Preferably, the light source mounting rod 42 and the CCD camera mounting rod 43 can be adjusted in mounting positions on the mounting upright rods by tightening or loosening screws. Can be adjusted according to the size and the height of the product.
Preferably, four carriers 11 are arranged at intervals on the edge of the upper plane of the four-station turntable 3, product fixing grooves 12 are formed in the carriers 11, notches 13 are formed in two sides of each carrier 11, the products are conveniently taken and placed through the notches 13, two steps 14 are correspondingly arranged in the product fixing grooves 12, the products abut against the steps 14, and the carriers 11 are fixedly installed on the four-station turntable 3 through screws.
Preferably, four stations of the four-station turntable 3 are a feeding station, a soldering station, a detection station and a discharging station respectively, and the detection mechanism 4 is arranged corresponding to the position of the detection station. Each time the four-station turntable 3 rotates for one angle, the carrier 11 of the four-station turntable 3 rotates to the next station.
Preferably, the driving mechanism 9 includes a servo motor, and an output shaft of the servo motor is provided with a driving pulley (not shown), and the driving pulley is connected with the driven pulley through a synchronous belt.
Preferably, a synchronous belt through hole (not shown) is formed in the workbench 1, and a protective cover 15 covering the synchronous belt is disposed at a position of the workbench 1 where the synchronous belt through hole is formed. The two protective covers 15 are arranged up and down, and the two protective covers 15 cover the upper synchronous belt and the lower synchronous belt respectively. Can prevent the hand from extending into and improve the safety.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made herein without departing from the principles and structures of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. A visual inspection mechanism, comprising
The cam divider is arranged on the workbench;
the four-station turntable is driven by the cam divider to rotate;
the detection mechanism is arranged on the workbench;
an indexing sensor disposed on the table;
the dividing turbine is transversely arranged on the cam divider in a penetrating manner;
a power input shaft provided at one end of the split turbine;
the induction shaft is arranged at the other end of the dividing turbine, and the power input shaft and the induction shaft both extend out of the cam divider;
the induction sheet is arranged on the induction shaft, and the induction sheet and the indexing inductor can generate induction;
a driven pulley disposed on the power input shaft; and
the driving mechanism is arranged at the bottom of the workbench and drives the cutting turbine to rotate for one circle, and the rotating angle of the four-station turntable is 90 degrees.
2. The visual inspection mechanism of claim 1, wherein each time the sensor plate rotates one turn following the sensor shaft, the sensor plate senses the index sensor, and after the index sensor senses the sensor plate, the driving mechanism stops driving the four-position turntable to rotate.
3. The visual inspection mechanism of claim 1, further comprising a power take off disc, a rotary block, and a power take off shaft, the power take off disc being disposed within the cam divider;
the rotating blocks are arranged at the edge of the power output disc at intervals, and the dividing turbine can drive the power output disc to rotate through the rotating blocks;
the power output shaft is arranged in the middle of the power output disc and connected with the four-station turntable.
4. The visual inspection mechanism of claim 1, wherein the inspection mechanism includes a mounting upright, a light source mounting bar, a CCD camera mounting bar, a light source, and a CCD camera, the mounting upright being fixedly mounted on the table;
the light source installation pole is installed in the installation pole setting, the CCD camera installation pole is installed in the installation pole setting, the light source sets up on the light source installation pole, the CCD camera sets up on the CCD camera installation pole, the CCD camera is located directly over the light source.
5. The visual inspection mechanism of claim 4, further comprising a set screw for adjusting the mounting positions of the light source mounting bar and the CCD camera mounting bar on the mounting upright.
6. The visual inspection mechanism of claim 1, further comprising a carrier, a product securing slot, a notch, a step, and a screw, wherein the carrier is disposed on an upper planar edge of the four-station turntable;
the product fixed slot sets up on the carrier, the breach is located the both sides of carrier, the step corresponds the setting and is in the product fixed slot, the screw is used for with the carrier is installed on the quadruplex position carousel.
7. The visual inspection mechanism of claim 2, further comprising a loading station, a soldering station, an inspection station and a blanking station, wherein the loading station is arranged on the four-station turntable;
the tin soldering station is arranged on the four-station rotary table, the detection mechanism corresponds to the position arrangement of the detection station, and the blanking station is arranged on the four-station rotary table.
8. The visual inspection mechanism of claim 1, wherein the drive mechanism includes a drive pulley and a timing belt, the drive pulley being disposed on an output shaft of a servo motor;
the synchronous belt is connected with the driving belt pulley and the driven belt pulley.
9. The visual inspection mechanism of claim 8, further comprising a synchronous belt through hole, wherein the synchronous belt through hole is disposed on the worktable, and a protective cover covering the synchronous belt is disposed at a position of the worktable at the synchronous belt through hole.
CN202221718488.8U 2022-07-04 2022-07-04 Visual detection mechanism Active CN218191084U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221718488.8U CN218191084U (en) 2022-07-04 2022-07-04 Visual detection mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221718488.8U CN218191084U (en) 2022-07-04 2022-07-04 Visual detection mechanism

Publications (1)

Publication Number Publication Date
CN218191084U true CN218191084U (en) 2023-01-03

Family

ID=84646934

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221718488.8U Active CN218191084U (en) 2022-07-04 2022-07-04 Visual detection mechanism

Country Status (1)

Country Link
CN (1) CN218191084U (en)

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