CN218175028U - Automatic control quenching tank device - Google Patents
Automatic control quenching tank device Download PDFInfo
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- CN218175028U CN218175028U CN202220596713.9U CN202220596713U CN218175028U CN 218175028 U CN218175028 U CN 218175028U CN 202220596713 U CN202220596713 U CN 202220596713U CN 218175028 U CN218175028 U CN 218175028U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model discloses an automatic control quenching tank device, which comprises a quenching tank and a control device, wherein the quenching tank is of a cuboid frame structure, the left side of the quenching tank is provided with a quenching medium circulating device, and the right side of the quenching tank is provided with a quenching material frame; the quenching material frame is used for placing a sample, and is in a grid shape; the control device comprises an up-down running device and a quenching medium circulating device, and remote automatic control is realized through a PLC design process; the quenching medium circulating device consists of a servo motor, a stainless steel pipeline, a valve and a filter screen, wherein one horizontal side of the rectangular frame is an outlet, the other side of the rectangular frame is an inlet, and the inlet and the outlet are provided with the filter screen for blocking sundries; the up-and-down running device is controlled by a chain electric hoist, and the chain electric hoist is fixed on the support frame through a pin shaft; the quenching material frame is arranged right below the endless chain electric hoist and is arranged beside the quenching medium circulating device, so that the circulating medium is convenient to replace.
Description
Technical Field
The utility model relates to an automatic control quenching tank device belongs to machinery.
Background
In a detection laboratory, some steel materials need to be subjected to heat treatment quenching before the physical properties of the steel materials are detected, the quenching of a large sample is difficult to realize due to large potential safety hazard and high labor intensity of manual operation, and in order to ensure the smooth detection, an automatic control quenching tank which is operated by a robot needs to be manufactured so as to ensure the quenching effect.
The currently used quenching mode is that a heated sample is directly placed into a material frame of a quenching tank through a forklift, and the material frame and the sample are taken out together by the forklift after quenching. In order to meet the quenching efficiency of steel after being charged by a robot automatic control system and ensure that a sample is accurately placed and taken out in a quenching tank, a novel automatic control quenching tank needs to be designed.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic control quenching tank device, which is characterized in that a quenching tank with special specification size is arranged, and an upper and lower feeding platform of an automatic control system is configured; secondly, in order to ensure the quenching effect, a circulating system is needed in the quenching tank.
The utility model discloses a design quenching groove and control operating system realize remote automation control, reach and eliminate the potential safety hazard, reduce occupational hazard to satisfy the purpose of inspection demand.
The utility model adopts the technical proposal that:
an automatic control quenching tank device comprises a quenching tank and a control device, wherein the control device comprises an up-and-down running device and a quenching medium circulating device, and remote automatic control is realized through a PLC (programmable logic controller) design process;
the design of the main structure of the quenching tank is as follows: according to the type of quenching sample specification, considering the quenching effect and operability, the quenching tank is of a cuboid frame structure, the left side of the quenching tank is provided with a quenching medium circulating device, and the right side of the quenching tank is provided with a quenching material frame; firstly, designing the volume of a quenching tank, wherein the size specification is 2.7 meters in length, 1.1 meters in width and 0.9 meter in height, and because a quenching medium has corrosiveness, the quenching tank is made of corrosion-resistant stainless steel in the aspect of material;
the material frame is designed according to the size of the main structure of the quenching tank and used for placing samples, the material frame is required to be in a grid shape and is made of heat-resistant stainless steel so as to ensure that deformation does not occur. Secondly, in order to ensure that the material frame stably runs up and down in the quenching tank, stainless steel rollers are respectively designed at four corners of the material frame, and running rails are arranged on four sides of the rollers of the quenching tank.
The up-and-down running device is controlled by a chain electric hoist, the chain electric hoist is controlled by a PLC and a servo motor for realizing the purpose of automatic control, and the upper limit is controlled by a photoelectric switch; the loop chain electric hoist is fixed on the support frame through a pin shaft; secondly, in order to ensure that safe operation is effective, hard limit with shock absorption is additionally arranged on the four operation tracks, so that the situation that the four operation tracks are out of control in upward operation is prevented; the lower limit is controlled by setting the descending time through the PLC, and the safety protection effect is achieved.
In order to ensure the quenching effect, a quenching medium circulating device consisting of a servo motor, a stainless steel pipeline, a valve, a filter screen and the like is designed on the basis of a quenching tank, one transverse side is an outlet, the other transverse side is an inlet, the inlet and the outlet are provided with screens to prevent sundries from blocking the pipeline, and the start time, the stop time and the quenching holding time of a circulating system are set through the servo motor with automatic control to ensure the quenching effect. Furthermore, the supporting frame is a triangular supporting frame and is placed on one side of the quenching tank, the lower part of the end part of the supporting frame is connected with the endless chain electric hoist through a pin shaft, the lower part of the endless chain electric hoist is arranged right opposite to the quenching material frame, and the quenching material frame is arranged beside the quenching medium circulating device, so that the replacement of circulating water is facilitated.
The stainless steel pipeline of the quenching medium circulating device is composed of a plurality of right-angle bent pipes which are uniformly arranged and arranged in parallel.
The utility model provides an automatic control quenching tank device, the beneficial effect who brings:
(1) The quenching tank is of a cuboid frame structure, the left side of the quenching tank is provided with a quenching medium circulating device, and the right side of the quenching tank is provided with a quenching material frame; the start time, stop time and quenching holding time of the circulating system are set through the servo motor with automatic control, and the quenching effect is ensured. (2) The up-down lifting and liquid circulating device adopts PLC remote setting to realize automatic control of lifting time, quenching holding time, starting and stopping time of a circulating motor and waiting time for sample quenching completion; the whole quenching process is safe and effective; through tests, the quenching effect is good, the inspection requirement is met, the potential safety hazard is eliminated, and the occupational injury of personnel is reduced.
The present invention will be further explained with reference to the drawings and examples.
Drawings
FIG. 1 is a perspective view of an apparatus for automatically controlling a quenching bath.
FIG. 2 is a front view of the automatic quenching bath control device.
Fig. 3 is a side view of fig. 2.
In the figure: the device comprises a quenching medium circulating device 1, a cuboid frame 2, a chain electric hoist 3, a pin shaft 4, a support frame 5, a material frame 6 and a stainless steel pipeline 7.
Detailed Description
Example (b):
as shown in fig. 1~3, an automatic control quenching tank device comprises a quenching tank and a control device, wherein the control device comprises an up-down operation device and a quenching medium circulation device, and remote automatic control is realized through a PLC design process;
the design of the main structure of the quenching tank is as follows: according to the type of quenching sample specification, considering the quenching effect and operability, the quenching tank is a cuboid frame 2, the left side is provided with a quenching medium circulating device 1, and the right side is provided with a quenching material frame 6; firstly, designing the volume of a quenching tank, wherein the size specification is 2.7 meters in length, 1.1 meters in width and 0.9 meter in height, and because a quenching medium has corrosiveness, the quenching tank is made of corrosion-resistant stainless steel in the aspect of material;
the material frame 6 is designed according to the size of the main structure of the quenching tank and used for placing samples, the material frame is required to be in a grid shape and is made of heat-resistant stainless steel so as to ensure that deformation does not occur. Secondly, in order to ensure that the material frame stably runs up and down in the quenching tank, stainless steel rollers are respectively designed at four corners of the material frame, and running rails are arranged on four sides of the rollers of the quenching tank.
The up-and-down running device is controlled by a chain electric hoist 3, the chain electric hoist is controlled by a PLC and a servo motor for realizing the purpose of automatic control, and the upper limit is controlled by a photoelectric switch; the loop chain electric hoist 3 is fixed on a support frame 5 through a pin shaft 4; secondly, in order to ensure that safe operation is effective, hard limit with shock absorption is additionally arranged on the four operation tracks, so that the situation that the four operation tracks are out of control in upward operation is prevented; the lower limit is controlled by setting the descending time through the PLC, and the safety protection effect is achieved.
In order to ensure the quenching effect, a quenching medium circulating device 1 composed of a servo motor, a stainless steel pipeline, a valve, a filter screen and the like is designed on the basis of a quenching tank, one side of the stainless steel pipeline 7 in the horizontal direction is an outlet, the other side of the stainless steel pipeline is an inlet, the outlet and the inlet are provided with the screen to prevent sundries from blocking the pipeline, and the starting time, the stopping time and the quenching maintaining time of a circulating system are set through the servo motor with automatic control to ensure the quenching effect.
Furthermore, the support frame 5 is a triangular support frame and is placed on one side of the quenching tank, the lower part of the end part of the support frame is connected with the endless chain electric hoist through a pin shaft, the lower part of the endless chain electric hoist is arranged right opposite to the quenching material frame, and the quenching material frame is arranged beside the quenching medium circulating device, so that the replacement of circulating water is facilitated.
Furthermore, the stainless steel pipeline of the quenching medium circulating device is composed of a plurality of right-angle bent pipes which are uniformly arranged and arranged in parallel.
The quenching tank is lifted by using a 1T variable frequency hoist, the load is large, the lifting is stable, and the control is realized by a PLC. The tank body is provided with a circulating pump, and the circulating pump is started to work when hot materials are put in, so that the quenching effect of the workpiece is optimized.
Claims (6)
1. The utility model provides an automatic control quenching groove device which characterized in that: the device comprises a quenching tank and a control device, wherein the quenching tank is of a cuboid frame structure, the left side of the quenching tank is provided with a quenching medium circulating device, and the right side of the quenching tank is provided with a quenching material frame; the quenching material frame is used for placing a sample, and is in a grid shape;
the control device comprises an up-down running device and a quenching medium circulating device, and remote automatic control is realized through a PLC design process; the quenching medium circulating device consists of a servo motor, a stainless steel pipeline, a valve and a filter screen, wherein one horizontal side of the rectangular frame is an outlet, the other side of the rectangular frame is an inlet, and the inlet and the outlet are provided with the filter screen for blocking sundries; the up-and-down running device is controlled by a chain electric hoist, and the chain electric hoist is fixed on the support frame through a pin shaft; the quenching material frame is arranged right below the endless chain electric hoist and is arranged beside the quenching medium circulating device, so that the circulating medium is convenient to replace.
2. The automated quench tank apparatus of claim 1, wherein: the quenching tank is 2.7 meters long by 1.1 meters wide by 0.9 meters high and is made of corrosion-resistant stainless steel.
3. The automated quench tank apparatus of claim 1, wherein: stainless steel rollers are respectively designed at four corners of the material frame, running rails are mounted on four sides of each roller, and the four running rails are additionally provided with shock-absorbing limits.
4. The automated quench tank apparatus of claim 1, wherein: the chain electric hoist is controlled by a PLC and a servo motor, and the upper limit is controlled by a photoelectric switch; the quenching medium circulating device is automatically controlled by a servo motor.
5. The automated quench tank apparatus of claim 1, wherein: the support frame is a triangular support frame and is placed on one side of the quenching tank.
6. The automated quench tank apparatus of claim 1, wherein: the stainless steel pipeline of the quenching medium circulating device consists of a plurality of right-angle bent pipes which are uniformly arranged and arranged in parallel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220596713.9U CN218175028U (en) | 2022-03-18 | 2022-03-18 | Automatic control quenching tank device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220596713.9U CN218175028U (en) | 2022-03-18 | 2022-03-18 | Automatic control quenching tank device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218175028U true CN218175028U (en) | 2022-12-30 |
Family
ID=84605482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220596713.9U Active CN218175028U (en) | 2022-03-18 | 2022-03-18 | Automatic control quenching tank device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218175028U (en) |
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2022
- 2022-03-18 CN CN202220596713.9U patent/CN218175028U/en active Active
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