CN205275450U - New system is used to glass sand production process - Google Patents
New system is used to glass sand production process Download PDFInfo
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- CN205275450U CN205275450U CN201521066587.2U CN201521066587U CN205275450U CN 205275450 U CN205275450 U CN 205275450U CN 201521066587 U CN201521066587 U CN 201521066587U CN 205275450 U CN205275450 U CN 205275450U
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- production process
- new system
- glass sand
- sand production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a new system is used to glass sand production process, include track, electric hoist, hang indigo plant, water tank and sorting table, electric hoist upper portion sets up on the track, and the lower extreme is connected with the hanging flower basket, the water tank is fixed subaerial, the sorting table sets up in the water tank side. In this way, new system is used to glass sand production process, convenient to use, easy operation have reduced a large amount of manufacturing cost, have saved the labour, have protected all ring edge borders promptly, quartzy lump material is not contaminated yet, has increased substantially the output and the quality of product.
Description
Technical field
This utility model relates to the production of glass sand, particularly relates to a kind of new system of glass sand production process.
Background technology
Along with development and requirement with the supporting high-technology field of quartz ware, the prescriptions such as the purity of quartz sand, physical property, chemical property, physical and chemical index, impurity content, hydroxy radical content is more and more stricter. Particularly glass sand, one only relies on import before this, and the silica crucible otherwise produced, quartzy stone roller, heavy caliber quartz ampoule, quartz pushrod just do not reach customer requirement. The glass sand price using import is too high, cost increase, and raw material is supplied not in time, and the production cycle is long, and client is beyond affordability, it is difficult to meet the market demand. Seriously constrain fast development and the skill upgrading of the relevant new high-tech industry of China's quartz ware.
During in prior art, quartz sand produces, owing to quartz sand using artificial operation accounts for bigger ratio row, it is difficult to produce highly purified quartz sand. Traditional handicraft is: 1, firm baked calcination with nubby quartz after coming out of the stove be put in cement pit to carry out cold quick-fried; 2, cold quick-fried after the water in pond is bled off; 3, operator install to the calcination with nubby quartz of cold quick-fried transmission from one meridian to another water soaking in metal bucket to the interior spades of cement pit, and another operator deliver to the metal bucket equipped with calcination with nubby quartz and toast on coal table, and cost is high again, and environment and calcination with nubby quartz are had again pollution; 4, the enterprise having changes electricity consumption baking into, the roasting principle of electric oven is to build a barn with refractory material and insulation material, internal ground has two-orbit, track top common iron welds one 4 takes turns the roasting car of moveable multilamellar, roasting car is placed with into rustless steel baking tray, and electric furnace heating wires are arranged equipped with 3 in electricity barn 3 limit, the electric power of heating cord is 380 volts 30 kilowatts, need roasting 2 hours to 2 hours of energising 30 points, if more costly by the roasting calcination with nubby quartz of coal, environment is also resulted in very big pollution; 5, roasted calcination with nubby quartz to be also transported on workbench natural cooling calcination with nubby quartz after pulling out barn together with the roasting car of multilayer movable and is easy to sorting. Above-mentioned operation needs 3 to 4 operative employees just can complete. Complex process, program are more, and product quality is caused following impact: 1, coming out of the stove from baked block is put in cement pit to begin to be contaminated, because when coming out of the stove, calcination with nubby quartz temperature is more than 800 degree (in-furnace temperature is 950 degree), so high temperature calcination with nubby quartz is thrown in the cement pit inner cold water of about 20 degree suddenly, cold quick-fried impurity in calcination with nubby quartz and after cement contaminants thing discharges water in cement pit, all contaminants paste List is in calcination with nubby quartz; 2, operative employee uses when entering cleaning calcination with nubby quartz in pond instrument and apparatus are ironys, and when cleaning, moisture is too big, install in metal bucket, calcination with nubby quartz is existed and repeatedly pollutes together with cooling down water with quartz band; 4, changing electricity consumption baking later into, calcination with nubby quartz is again resulted in pollution by refractory material and insulation material pollutant in high temperature and cooling, barbecue room in electric oven barn. Above-mentioned operation had both polluted environment and quartz products, wasted again substantial amounts of labour force and electric power, added higher production cost.
Utility model content
This utility model is mainly solving the technical problems that provide a kind of new system of glass sand production process; easy to use, simple to operate; reduce substantial amounts of production cost; save labour force; namely surrounding enviroment are protected; calcination with nubby quartz is not contaminated yet, and yield and the quality of product are greatly improved.
For solving above-mentioned technical problem, the technical scheme that this utility model adopts is: provide a kind of new system of glass sand production process, including track, motor hoist, hang indigo plant, water tank and pigeonholes, described motor hoist top is arranged in orbit, lower end is connected with hanging basket, described water tank fixes on the ground, and described pigeonholes is arranged on water tank side.
In one preferred embodiments of this utility model, described motor hoist is fixed in orbit by truss and moves left and right along track.
In one preferred embodiments of this utility model, described hanging basket becomes inverted cone-shaped funnel structure, and hanging basket middle and lower part is provided with filter screen, and the mesh diameter of described filter screen is 15mm.
In one preferred embodiments of this utility model, described pigeonholes includes support and the work platforms being arranged on support.
In one preferred embodiments of this utility model, described water tank side surface upper part and bottom are respectively equipped with water inlet pipe and outlet pipe.
In one preferred embodiments of this utility model, described motor hoist is provided with controller, and described controller is provided with signal receiver.
The beneficial effects of the utility model are: this utility model one new system of glass sand production process; easy to use, simple to operate; reduce substantial amounts of production cost; save labour force; namely surrounding enviroment are protected; calcination with nubby quartz is not contaminated yet, and yield and the quality of product are greatly improved.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in this utility model embodiment, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is new system one structural representation of glass sand production process of the present utility model.
Detailed description of the invention
Technical scheme in this utility model embodiment will be clearly and completely described below, it is clear that described embodiment is only a part of embodiment of the present utility model, rather than whole embodiments. Based on the embodiment in this utility model, all other embodiments that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
Referring to Fig. 1, this utility model embodiment provides following technical scheme.
A kind of new system of glass sand production process, including track 1, motor hoist 2, hanging indigo plant 3, water tank 4 and pigeonholes 5, described motor hoist 2 top is arranged on path 1, and lower end is connected with hanging basket 3, described water tank 4 fixes on the ground, and described pigeonholes 5 is arranged on water tank 4 side.
Described track selects 25b type I-steel to process, and length is fixed according to workshop service condition, and moistureproof motor hoist selected by described motor hoist 2, load more than 1 ton, remote controller operation.
Described motor hoist 2 is fixed in orbit by truss 6 and is moved left and right along track 1.
3 one-tenth inverted cone-shaped funnel structures of described hanging basket, and hanging basket 3 middle and lower part is provided with filter screen 31, and the mesh diameter of described filter screen 31 is 15mm. The effect of mesh is automatically to flow out equipped with the cooling water in block hanging basket when motor hoist 2 rises, the flowing cooling down water during lifting of hanging basket also can rinse out the pollutant in calcination with nubby quartz, topmost one be carry out after calcination with nubby quartz is come out of the stove cold quick-fried, size according to calcination with nubby quartz volume and crystal situation, grasp the lifting time of hanging basket, about 10 seconds (8 seconds to 12 seconds) after the calcination with nubby quartz input hanging basket generally come out of the stove, move to the place not hindering work after hanging basket is lifted off water tank together with calcination with nubby quartz and allow calcination with nubby quartz self dry. Calcination with nubby quartz can self be dried, and need not be put in barn or oven and toast. This eliminate substantial amounts of artificial and the expense of coal or electricity, various tool of production and apparatus; save a lot of production cost; also protect surrounding enviroment simultaneously; calcination with nubby quartz is not contaminated yet; after drying etc. about 10 minutes calcination with nubby quartz self, remote controller moves to hanging basket 3 above pigeonholes 5. Opening the dispensing valve 7 bottom hanging basket 3, calcination with nubby quartz flows on pigeonholes 5 automatically.
Described pigeonholes 5 includes support 51 and the work platforms 52 being arranged on support 51.
Described water tank 4 side surface upper part and bottom are respectively equipped with water inlet pipe 41 and outlet pipe 42.
Described motor hoist 2 is provided with signal receiver (not shown), and signal receiver and remote controller carry out communication, controls the lower work of motor hoist 2.
Selecting 304 corrosion resistant plate one one-tenth water tank 4 of welding, inject a large amount of cold water by water inlet pipe 41, the calcination with nubby quartz playing high temperature puts into cold quick-fried effect after in water. Selecting 304 corrosion resistant plates is prevent the polluted product that gets rusty. After coming out of the stove, calcination with nubby quartz lifts off water tank 4, is just bled off by water in water tank 4 by outlet pipe 42, after discharging water flush box 4, again discharges water, and goes out a stove calcination with nubby quartz and to change a Water in Water Tank, reaches cold quick-fried effect.
The beneficial effects of the utility model are: this utility model one new system of glass sand production process; easy to use, simple to operate; reduce substantial amounts of production cost; save labour force; namely surrounding enviroment are protected; calcination with nubby quartz is not contaminated yet, and yield and the quality of product are greatly improved.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every equivalent structure utilizing this utility model description to make or equivalence flow process conversion; or directly or indirectly it is used in other relevant technical field, all in like manner include in scope of patent protection of the present utility model.
Claims (6)
1. the new system of glass sand production process, it is characterized in that, including track, motor hoist, hang indigo plant, water tank and pigeonholes, described motor hoist top is arranged in orbit, lower end is connected with hanging basket, described water tank fixes on the ground, and described pigeonholes is arranged on water tank side.
2. the new system of glass sand production process according to claim 1, it is characterised in that described motor hoist is fixed in orbit by truss and moves left and right along track.
3. the new system of glass sand production process according to claim 1, it is characterised in that described hanging basket becomes inverted cone-shaped funnel structure, and hanging basket middle and lower part is provided with filter screen, and the mesh diameter of described filter screen is 15mm.
4. the new system of glass sand production process according to claim 1, it is characterised in that described pigeonholes includes support and the work platforms being arranged on support.
5. the new system of glass sand production process according to claim 1, it is characterised in that described water tank side surface upper part and bottom are respectively equipped with water inlet pipe and outlet pipe.
6. the new system of glass sand production process according to claim 1, it is characterised in that described motor hoist is provided with controller, and described controller is provided with signal receiver.
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CN201521066587.2U CN205275450U (en) | 2015-12-21 | 2015-12-21 | New system is used to glass sand production process |
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CN201521066587.2U CN205275450U (en) | 2015-12-21 | 2015-12-21 | New system is used to glass sand production process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105439427A (en) * | 2015-12-21 | 2016-03-30 | 江苏鑫亿鼎石英科技有限公司 | Novel system used for high-purity quartz sand production process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105439427A (en) * | 2015-12-21 | 2016-03-30 | 江苏鑫亿鼎石英科技有限公司 | Novel system used for high-purity quartz sand production process |
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GR01 | Patent grant | ||
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CP01 | Change in the name or title of a patent holder |
Address after: 223600 Shuyang County, Suqian Province Green Lake Farm Industrial Park on the south side of the development of the road No. 8, No. Patentee after: Jiangsu Xinyi Ding quartz Polytron Technologies Inc Address before: 223600 Shuyang County, Suqian Province Green Lake Farm Industrial Park on the south side of the development of the road No. 8, No. Patentee before: JIANGSU XINYIDING QUARTZ TECHNOLOGY CO., LTD. |