CN209741017U - Production equipment of heat-resistant domestic ceramic product - Google Patents
Production equipment of heat-resistant domestic ceramic product Download PDFInfo
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- CN209741017U CN209741017U CN201920401170.9U CN201920401170U CN209741017U CN 209741017 U CN209741017 U CN 209741017U CN 201920401170 U CN201920401170 U CN 201920401170U CN 209741017 U CN209741017 U CN 209741017U
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Abstract
the utility model provides a production facility of heat-resisting domestic ceramics product, including milling machine, agitating unit and mud base rolling machine, the right flank of stating milling machine is equipped with the collecting vessel, the collecting vessel is through setting up the locating lever fixedly connected with spiral separator in its outside upper end, the discharge gate of spiral separator passes through the pipe and links to each other with the up end of collecting vessel, the right flank of collecting vessel is equipped with the aspiration pump, the dust bag has been cup jointed to the gas outlet of aspiration pump, the air inlet of aspiration pump passes through the pipe and links to each other with the gas outlet of spiral separator, the up end of agitating unit is equipped with toper feed nozzle, this production facility of heat-resisting domestic ceramics product, preparation simple process, low cost, structural strength is high, the glaze is hard, is applicable to microwave oven and dish washer; the pulverizer is arranged to effectively pulverize the raw material into powder; the dust-proof bag can effectively prevent dust from flying everywhere.
Description
Technical Field
the utility model relates to the technical field of ceramics, in particular to production equipment for heat-resistant domestic ceramic products.
Background
China is one of the earliest countries in the world to use ceramics, and ceramic products are widely applied to the fields of tableware, decoration, science and the like due to the characteristics of hard texture, fine texture, rich glaze color and the like, but common ceramic products have the problems of no high temperature resistance, low ceramic surface abrasion resistance and easy scratch generation, generally have the unique weight sense of ceramics and are inconvenient to use, so that the heat-resistant daily ceramic product has great market value.
SUMMERY OF THE UTILITY MODEL
the utility model aims to solve the technical problem of overcoming the existing defects and providing production equipment of heat-resistant daily ceramic products, so that the heat stability of the heat-resistant daily ceramic product produced by the unpractical novel method is good; the daily ceramic which is not practical to be produced newly is suitable for microwave ovens and dish washing machines; simultaneously the utility model discloses the heat-resisting domestic ceramics intensity of output is high, and glaze hardness is high, does not contain plumbous, cadmium heavy metal, and low cost, can effectively solve the problem in the background art.
to achieve the above object, the utility model provides a: a production device of heat-resistant domestic ceramic products comprises a flour mill, a stirring device and a mud blank rolling device, wherein a collecting barrel is arranged on the right side surface of the flour mill, the collecting barrel is fixedly connected with a spiral separator through a positioning rod arranged at the upper end of the outer side surface of the collecting barrel, a discharge port of the spiral separator is connected with the upper end surface of the collecting barrel through a guide pipe, an air suction pump is arranged on the right side surface of the collecting barrel, a dust-proof bag is sleeved at an air outlet of the air suction pump, an air inlet of the air suction pump is connected with an air outlet of the spiral separator through a guide pipe, a conical feed nozzle is arranged on the upper end surface of the stirring device, a discharge pipe is arranged on the lower end surface of the stirring device, a discharge pipe valve is arranged on the discharge pipe, a guide chute is arranged at a feed port of the mud blank rolling device, a water bucket is arranged on the left side of the, the pulverizer, the air pump, the liquid pump, the stirring device and the mud blank rolling device are all electrically connected with the input end of the external switch through an external power supply.
as an optimal technical scheme of the utility model, agitating unit's lateral surface lower extreme is equipped with the sampling tube, is equipped with the sampling tube valve on the sampling tube.
a production method of a heat-resistant domestic ceramic product comprises the following steps:
s1) raw materials enter a factory: kaolin is the best raw material for firing porcelain, the selected kaolin is transported to a manufacturing workshop by a carrier, and ingredients of quartz stone, feldspar and bentonite are sent to the manufacturing workshop together;
s2) refining and selecting raw materials: firstly, manually breaking kaolin into blocks with the size of eggs by using an iron hammer, and then removing large impurities in the kaolin;
S3) proportioning and weighing: mixing 1 part of lithium oxide, 0.5 part of alumina and 10 parts of kaolin together, and then stirring the mixed raw materials to ensure that the raw materials can be sufficient;
s4) grinding: adding 1 part of mixed ceramic raw material into a ball mill for continuous grinding for 35 hours, and simultaneously adding 0.1 part of water into the ball mill;
S5) mud fineness detection: taking out the stirred slurry through sampling equipment to perform slurry fineness detection;
s6) open grinding: when the fineness of the slurry reaches a specified value, feeding the slurry raw material into a slurry tank;
s7) removing iron by a magnetic separator: pumping the raw materials in the slurry tank into a magnetic separator by a sludge pump to remove iron;
S8) filter mud: feeding the filter mud subjected to iron removal into a mud filter for dewatering to obtain mud cakes;
s9) stirring mud: sending the mud cakes into a mud stirring machine for continuous stirring for two hours;
s10) rotting: putting the stirred pug into a mud tank for corrosion settling;
S11) pugging: pressing the mud blocks into mud cakes by a mud refining method of rolling and rolling the mud materials with aged moisture of 30 percent;
S12) roll forming: pressing the mud cakes into ceramic blanks with various shapes;
s13) blank drying: putting the formed greenware into a chain drying box for drying and dehumidifying;
S14) blank trimming: removing burrs on the outer surface of the blank after primary air drying;
s15) drying the semi-finished product: naturally drying the semi-finished blank;
s16) high-temperature firing: placing the air-dried semi-finished product into a profiling sagger, firing the semi-finished product by using a smokeless firewood kiln, controlling the temperature to be gradually increased from the normal temperature to 1250-1260 ℃ within 9 hours, then stopping heating, cooling for 9 hours, and then opening the kiln;
S17) biscuit screening: screening the biscuit after firing;
S18) biscuit finishing: carrying out surface grinding and polishing treatment on the biscuit;
S19) glaze spraying: the glaze material comprises 4 parts of quartz powder, 4 parts of feldspar powder, 1 part of clay powder and 1 part of quicklime, 40 kg of the matched glaze material is taken, 60 kg of water is added, the mixture is mixed and prepared into glaze slurry, and the biscuit is placed on a glaze spraying line to carry out glaze spraying treatment on the biscuit;
s20) firing the product: putting the porcelain sprayed with the glaze into a sagger, feeding the porcelain into a tunnel kiln by using a kiln car for burning, controlling the temperature to be 1150-1160 ℃ for 20 hours without interruption, then stopping heating, cooling for 24 hours, and then opening the kiln;
s21) screening finished products: taking out the equipment fired in the smokeless firewood kiln, screening finished products, and removing unqualified finished products;
s22) packaging and warehousing: and sending the screened finished products into a packaging workshop for warehousing and packaging.
compared with the prior art, the beneficial effects of the utility model are that: the production equipment of the heat-resistant domestic ceramic product has the advantages of simple preparation process, low cost, high structural strength and hard glaze surface, and is suitable for microwave ovens and dish-washing machines; the pulverizer is arranged to effectively pulverize the raw material into powder; the dust-proof bag can effectively prevent dust from flying everywhere.
Drawings
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of the structure of the pulverizer of the present invention;
FIG. 3 is a schematic structural view of the stirring device of the present invention;
fig. 4 is the schematic structural diagram of the mud blank rolling machine of the utility model.
In the figure: the device comprises a collecting barrel 1, an air pump 2, a dust bag 3, a spiral separator 4, a flour mill 5, a water barrel 6, a liquid pump 7, a conical feeding nozzle 8, a stirring device 9, a discharging pipe 10, a guide chute 11, a guide chute 13, a mud blank rolling device 14 and a sampling pipe 15.
Detailed Description
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
as shown in fig. 1 to 4, a production apparatus for heat-resistant domestic ceramic products comprises a flour mill 5, a stirring device 9 and a mud blank rolling device 14, wherein a collecting barrel 1 is arranged on the right side surface of the flour mill 5, the collecting barrel 1 is fixedly connected with a spiral separator 4 through a positioning rod arranged on the upper end of the outer side surface of the collecting barrel, a discharge port of the spiral separator 4 is connected with the upper end surface of the collecting barrel 1 through a conduit, an air suction pump 2 is arranged on the right side surface of the collecting barrel 1, an air outlet of the air suction pump 2 is sleeved with a dust-proof bag 3, an air inlet of the air suction pump 2 is connected with an air outlet of the spiral separator 4 through a conduit, a conical feed nozzle 8 is arranged on the upper end surface of the stirring device 9, a discharge pipe 10 is arranged on the lower end surface of the stirring device 9, a discharge pipe valve is arranged on the discharge pipe 10, a feed inlet of, the left side of agitating unit 9 is equipped with cask 6, and the up end of cask 6 is equipped with liquid pump 7, and the liquid outlet of liquid pump 7 passes through the pipe and links to each other with agitating unit 9's up end, and agitating unit 9's lateral surface lower extreme is equipped with sampling tube 15, is equipped with the sampling tube valve on the sampling tube, and milling machine 5, aspiration pump 2, liquid pump 7, agitating unit 9 and adobe rolling machine 14 all are connected through external power source and external switch's input electricity.
a production method of a heat-resistant domestic ceramic product comprises the following steps:
S1) raw materials enter a factory: kaolin is the best raw material for firing porcelain, the selected kaolin is transported to a manufacturing workshop by a carrier, and ingredients of quartz stone, feldspar and bentonite are sent to the manufacturing workshop together;
s2) refining and selecting raw materials: firstly, manually breaking kaolin into blocks with the size of eggs by using an iron hammer, and then removing large impurities in the kaolin;
S3) proportioning and weighing: mixing 1 part of lithium oxide, 0.5 part of alumina and 10 parts of kaolin together, and then stirring the mixed raw materials to ensure that the raw materials can be sufficient;
S4) grinding: adding 1 part of mixed ceramic raw material into a ball mill for continuous grinding for 35 hours, and simultaneously adding 0.1 part of water into the ball mill;
S5) mud fineness detection: taking out the stirred slurry through sampling equipment to perform slurry fineness detection;
S6) open grinding: when the fineness of the slurry reaches a specified value, feeding the slurry raw material into a slurry tank;
s7) removing iron by a magnetic separator: pumping the raw materials in the slurry tank into a magnetic separator by a sludge pump to remove iron;
s8) filter mud: feeding the filter mud subjected to iron removal into a mud filter for dewatering to obtain mud cakes;
s9) stirring mud: sending the mud cakes into a mud stirring machine for continuous stirring for two hours;
s10) rotting: putting the stirred pug into a mud tank for corrosion settling;
s11) pugging: pressing the mud blocks into mud cakes by a mud refining method of rolling and rolling the mud materials with aged moisture of 30 percent;
s12) roll forming: pressing the mud cakes into ceramic blanks with various shapes;
s13) blank drying: putting the formed greenware into a chain drying box for drying and dehumidifying;
s14) blank trimming: removing burrs on the outer surface of the blank after primary air drying;
s15) drying the semi-finished product: naturally drying the semi-finished blank;
S16) high-temperature firing: placing the air-dried semi-finished product into a profiling sagger, firing the semi-finished product by using a smokeless firewood kiln, controlling the temperature to be gradually increased from the normal temperature to 1250-1260 ℃ within 9 hours, then stopping heating, cooling for 9 hours, and then opening the kiln;
s17) biscuit screening: screening the biscuit after firing;
s18) biscuit finishing: carrying out surface grinding and polishing treatment on the biscuit;
S19) glaze spraying: the glaze material comprises 4 parts of quartz powder, 4 parts of feldspar powder, 1 part of clay powder and 1 part of quicklime, 40 kg of the matched glaze material is taken, 60 kg of water is added, the mixture is mixed and prepared into glaze slurry, and the biscuit is placed on a glaze spraying line to carry out glaze spraying treatment on the biscuit;
s20) firing the product: putting the porcelain sprayed with the glaze into a sagger, feeding the porcelain into a tunnel kiln by using a kiln car for burning, controlling the temperature to be 1150-1160 ℃ for 20 hours without interruption, then stopping heating, cooling for 24 hours, and then opening the kiln;
s21) screening finished products: taking out the equipment fired in the smokeless firewood kiln, screening finished products, and removing unqualified finished products;
s22) packaging and warehousing: and sending the screened finished products into a packaging workshop for warehousing and packaging.
The utility model discloses the benefit: the production method and the production equipment of the heat-resistant domestic ceramic product have the advantages of simple preparation process, low cost, high structural strength and hard glaze surface, and are suitable for microwave ovens and dish-washing machines; the mill 5 is arranged to effectively grind the raw material into powder; the dust-proof bag 3 can effectively prevent dust from flying everywhere.
although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. the utility model provides a production facility of heat-resisting domestic ceramics product, includes milling machine (5), agitating unit (9) and adobe rolling machine (14), its characterized in that: the right side surface of the flour mill (5) is provided with a collecting barrel (1), the collecting barrel (1) is fixedly connected with a spiral separator (4) through a positioning rod arranged at the upper end of the outer side surface of the collecting barrel (1), a discharge hole of the spiral separator (4) is connected with the upper end surface of the collecting barrel (1) through a guide pipe, the right side surface of the collecting barrel (1) is provided with an air suction pump (2), an air outlet of the air suction pump (2) is sleeved with a dust-proof bag (3), an air inlet of the air suction pump (2) is connected with an air outlet of the spiral separator (4) through a guide pipe, the upper end surface of a stirring device (9) is provided with a conical feeding nozzle (8), the lower end surface of the stirring device (9) is provided with a discharge pipe (10), a discharge pipe valve is arranged on the discharge pipe (10), a feed inlet of a mud blank rolling device (14) is provided with a guide chute (11), a discharge, the upper end face of the bucket (6) is provided with a liquid pump (7), the liquid outlet of the liquid pump (7) is connected with the upper end face of the stirring device (9) through a guide pipe, and the flour mill (5), the air suction pump (2), the liquid pump (7), the stirring device (9) and the mud blank rolling device (14) are all electrically connected with the input end of an external switch through an external power supply.
2. the production apparatus of a heat-resistant domestic ceramic product according to claim 1, wherein: the lateral surface lower extreme of agitating unit (9) is equipped with sampling tube (15), is equipped with the sampling tube valve on the sampling tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920401170.9U CN209741017U (en) | 2019-03-27 | 2019-03-27 | Production equipment of heat-resistant domestic ceramic product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920401170.9U CN209741017U (en) | 2019-03-27 | 2019-03-27 | Production equipment of heat-resistant domestic ceramic product |
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| CN209741017U true CN209741017U (en) | 2019-12-06 |
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| CN201920401170.9U Active CN209741017U (en) | 2019-03-27 | 2019-03-27 | Production equipment of heat-resistant domestic ceramic product |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109796193A (en) * | 2019-03-27 | 2019-05-24 | 应县东进陶瓷有限公司 | A kind of production method and equipment of heat-resisting domestic ceramic product |
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- 2019-03-27 CN CN201920401170.9U patent/CN209741017U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109796193A (en) * | 2019-03-27 | 2019-05-24 | 应县东进陶瓷有限公司 | A kind of production method and equipment of heat-resisting domestic ceramic product |
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