CN218158805U - Energy-saving formation system based on permanent magnet motor - Google Patents
Energy-saving formation system based on permanent magnet motor Download PDFInfo
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- CN218158805U CN218158805U CN202222076847.0U CN202222076847U CN218158805U CN 218158805 U CN218158805 U CN 218158805U CN 202222076847 U CN202222076847 U CN 202222076847U CN 218158805 U CN218158805 U CN 218158805U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a change into equipment technical field's an energy-conservation becomes system based on permanent-magnet machine, include: a server; the upper computer is connected with the server; the switch is connected with the upper computer; the industrial personal computer is connected with the switch; the middle computer is respectively connected with an industrial personal computer; the formation cabinets are respectively connected with an industrial personal computer; the formation cabinet comprises: a cabinet body; the PLC is arranged inside the cabinet body; the first permanent magnet motors are arranged in the cabinet body and connected with the PLC; the axial flow fans are arranged at the top of the cabinet body and are respectively connected with a first permanent magnet motor; the direct current fans are arranged on the side surface of the cabinet body and are respectively connected with a first permanent magnet motor; the ACDC power supply modules are arranged in the cabinet body and connected with the PLC; the DCDC power supply modules are arranged in the cabinet body and are connected with the PLC and the ACDC power supply modules; and the mechanical units are arranged in the cabinet body and are connected with the PLC. The utility model has the advantages that: the energy consumption of the formation system is greatly saved.
Description
Technical Field
The utility model relates to a change into equipment technical field, indicate an energy-conservation becomes system very much based on permanent-magnet machine.
Background
In the production process of the battery cell, batch formation activation needs to be carried out by using formation equipment, namely, current is loaded between the positive and negative poles of the battery cell, and the current passes through the inside of the battery cell to enable the electrolyte to carry out chemical reaction with the positive pole material and the negative pole material of the battery cell. In the formation process, the battery core and the formation equipment can generate a large amount of heat, in order to guarantee safety, the battery core and the formation equipment need to be cooled, namely, air circulation is carried away by the fan to take away the heat, and the battery core is required to be driven by a motor to move and lift before formation.
The power consumption of the motor generally accounts for about 70% of the industrial power consumption of each country, is about 50% of the total power consumption of the motor, and is also in the formation equipment, so that the motor consumes a large amount of power, and the energy consumption of the formation equipment is high because the conventional motor is adopted in the formation equipment and cannot be adjusted.
Therefore, how to provide an energy-saving formation system based on a permanent magnet motor to save the energy consumption of the formation system becomes a technical problem to be solved urgently.
Disclosure of Invention
The to-be-solved technical problem of the utility model lies in providing an energy-conserving formation system based on permanent-magnet machine, realizes practicing thrift the energy consumption that becomes the system.
The utility model discloses a realize like this: an energy conservation formation system based on a permanent magnet motor comprises:
a server;
the upper computer is connected with the server;
a switch connected with the upper computer;
the industrial personal computers are connected with the switch;
the plurality of intermediate computers are respectively connected with the industrial personal computer;
the plurality of formation cabinets are respectively connected with the industrial personal computer;
the formation cabinet comprises:
a cabinet body;
the PLC is arranged inside the cabinet body;
the first permanent magnet motors are arranged in the cabinet body and connected with the PLC;
the axial flow fans are arranged at the top of the cabinet body and are respectively connected with the first permanent magnet motor;
the direct current fans are arranged on the side face of the cabinet body and are respectively connected with the first permanent magnet motor;
the ACDC power supply modules are arranged in the cabinet body and connected with the PLC;
the DCDC power supply modules are arranged in the cabinet body and are connected with the PLC and the ACDC power supply modules;
and the mechanical units are arranged in the cabinet body and are connected with the PLC and the DCDC power module.
Further, the formation cabinet further comprises:
the alarm lamp is arranged at the top of the cabinet body and is connected with the PLC;
the indicating lamp is arranged on the side face of the cabinet body and is connected with the PLC;
the illuminating lamp is arranged inside the cabinet body and is connected with the PLC;
the emergency stop button is arranged on the side surface of the cabinet body and is connected with the PLC;
the starting button is arranged on the side surface of the cabinet body and is connected with the PLC;
the lighting button is arranged on the side face of the cabinet body and is connected with the PLC;
and the communication module is arranged inside the cabinet body and is connected with the PLC.
Further, the mechanical unit includes:
the rack is arranged in the cabinet body;
the material tray conveying mechanism is arranged in the middle of the inside of the rack and is connected with the PLC;
the two testing mechanisms are arranged in the rack, positioned on the left side and the right side of the tray conveying mechanism and connected with the PLC;
the temperature sensor is arranged on the rack and is connected with the PLC;
the smoke sensor is arranged on the rack and connected with the PLC;
the at least one carbon monoxide sensor is arranged on the rack and is connected with the PLC;
and the photoelectric sensors are arranged on the rack and connected with the PLC.
Further, the tray conveying mechanism includes:
the pair of rollers are provided with metal plates and arranged in the rack in parallel;
two ends of each connecting column are fixedly connected with one roller mounting metal plate respectively;
the two ends of the permanent magnet electric roller are respectively and rotationally connected with the roller mounting metal plate;
the two ends of each unpowered roller are respectively rotatably connected with one roller mounting metal plate and are arranged at equal intervals with the permanent magnet electric rollers;
one end of the roller driver is connected with the permanent magnet electric roller, and the other end of the roller driver is connected with the PLC;
and the conveying belts are respectively sleeved at the end parts of the two adjacent permanent magnet electric rollers or the unpowered rollers.
Further, the test mechanism includes:
the pair of slide rails are arranged in the rack in parallel and are vertical to the conveying direction of the material tray conveying mechanism;
the probe module is connected with the sliding rail in a sliding manner and is connected with the DCDC power supply module;
and the power output end of the second permanent magnet motor is connected with the probe module, and the control end of the second permanent magnet motor is connected with the PLC.
The utility model has the advantages that:
through setting up the operation that first permanent-magnet machine replaces traditional motor to drive axial fan and direct current fan, set up the second permanent-magnet machine and replace traditional motor to drive the probe module and carry out the displacement, set up the electronic roller of permanent magnetism and replace traditional electronic roller to realize the speed governing as required, make first permanent-magnet machine, second permanent-magnet machine and the electronic roller of permanent magnetism needn't all operate at a high speed at every moment, and then the very big energy consumption of having practiced thrift the formation system.
Drawings
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 is a schematic circuit diagram of an energy conservation system based on a permanent magnet motor.
Fig. 2 is a schematic circuit block diagram of the formation cabinet of the present invention.
Fig. 3 is the structural schematic diagram of the formation cabinet of the utility model.
Fig. 4 is a schematic structural diagram of the mechanical unit of the present invention.
Fig. 5 is a schematic structural diagram of the tray conveying mechanism of the present invention.
Description of the labeling:
100-an energy-saving formation system based on a permanent magnet motor, 1-a server, 2-a host computer, 3-a switch, 4-an industrial personal computer, 5-a host computer, 6-a formation cabinet, 61-a cabinet body, 62-a PLC, 63-a first permanent magnet motor, 64-an axial fan, 65-a direct current fan, 66-an ACDC power module, 67-a DCDC power module, 68-a mechanical unit, 691-an alarm lamp, 692-an indicator lamp, 693-a lighting lamp, 694-an emergency stop button, 695-a start button, 696-a lighting button, 697-a communication module, 681-a rack, 682-a tray conveying mechanism, 683-a testing mechanism, 684-a temperature sensor, 685-a smoke sensor, 686-a carbon monoxide sensor, 687-a photoelectric sensor, 6821-a sheet metal installation, 6822-a connecting column, 6823-a permanent magnet electric roller, 6824-a roller, 6825-a roller driver, 6826-a conveyor belt, 686-a probe 1-a sliding rail, 2-a 6833-a second permanent magnet motor.
Detailed Description
The embodiment of the utility model provides a become system 100 through providing an energy conservation based on permanent-magnet machine, solved among the prior art and become that equipment traditional motor can't carry out the speed governing, the technical problem that the energy consumption is high or low has realized very big saving and has become the technological effect of the energy consumption of system.
The embodiment of the utility model provides an in technical scheme for solving above-mentioned problem, the general thinking is as follows: the permanent magnet motor is arranged to replace the traditional motor to realize speed regulation according to needs, and the high-speed operation is not needed to be carried out every moment, so that the energy consumption of a formation system is saved.
In order to better understand the technical scheme, the technical scheme is described in detail in the following with reference to the attached drawings of the specification and specific embodiments.
Referring to fig. 1 to 5, a preferred embodiment of an energy saving system based on a permanent magnet motor 100 of the present invention includes:
the server 1 is used for storing and analyzing the test data of the formation cabinet 6;
the upper computer 2 is connected with the server 1 and used for sending a control command to the formation cabinet 6;
the switch 3 is connected with the upper computer 2 and is used for communication between the upper computer 2 and the industrial personal computer 4;
the industrial personal computers 4 are connected with the switch 3;
the plurality of middle position machines 5 are respectively connected with one industrial personal computer 4 and are used for sending control instructions to the industrial personal computer 4;
the plurality of formation cabinets 6 are respectively connected with the industrial personal computer 4 and are used for performing formation operation on the battery cells (not shown);
the formation cabinet 6 includes:
a cabinet body 61 for carrying the formation cabinet 6;
a PLC62, disposed inside the cabinet body 61, for controlling the operation of the chemical synthesis cabinet 6, and in the specific implementation, it is only necessary to select a PLC capable of implementing the function from the prior art, and the PLC is not limited to any model, and the control program is well known to those skilled in the art, which is available to those skilled in the art without creative work;
the first permanent magnet motors 63 are arranged in the cabinet body 61, connected with the PLC62, used for driving the axial flow fan 64 and the direct current fan 65 to work, and have a speed regulation function;
the axial flow fans 64 are arranged at the top of the cabinet body 61, are respectively connected with the first permanent magnet motor 63, and are used for heat dissipation of the chemical synthesis cabinet 6;
the direct current fans 65 are arranged on the side surface of the cabinet body 61, are respectively connected with the first permanent magnet motor 63, and are used for heat dissipation of the chemical conversion cabinet 6;
the ACDC power supply modules 66 are arranged in the cabinet body 61, connected with the PLC62 and used for converting alternating current into direct current;
the plurality of DCDC power modules 67 are arranged in the cabinet body 61, connected with the PLC62 and the ACDC power module 66 and used for performing voltage conversion on direct current;
and the mechanical units 68 are arranged in the cabinet body 61, connected with the PLC62 and the DCDC power module 67, and used for charging and discharging the battery cell to perform formation operation.
The formation cabinet 6 further includes:
an alarm lamp 691 arranged on the top of the cabinet body 61, connected with the PLC62 and used for alarming when an accident happens;
an indicator light 692 arranged on the side surface of the cabinet body 61 and connected with the PLC62 for indicating the working state of the formation cabinet 6;
an illuminating lamp 693, which is arranged inside the cabinet body 61, connected with the PLC62, and configured to provide illumination for the inside of the cabinet body 61;
an emergency stop button 694, which is arranged on the side surface of the cabinet body 61, is connected with the PLC62, and is used for emergently stopping the operation of the formation cabinet 6;
a starting button 695 arranged on the side surface of the cabinet body 61, connected with the PLC62 and used for starting and stopping the formation cabinet 6;
an illumination button 696, which is arranged on the side surface of the cabinet body 61, is connected with the PLC62 and is used for controlling the operation of the illumination lamp 693;
a communication module 697, which is arranged inside the cabinet 61 and connected with the PLC 62; the communication module 697 is a 2G communication module, a 3G communication module, a 4G communication module, a 5G communication module, an NB-IOT communication module, an LORA communication module, a WIFI communication module, a bluetooth communication module, a ZigBee communication module, or a wired communication module.
The mechanical unit 68 includes:
a frame 681 disposed inside the cabinet 61 and used for carrying the mechanical unit 68;
a tray conveying mechanism 682, which is arranged in the middle of the inside of the rack 681, is connected to the PLC62, and is used for conveying a tray (not shown) loaded with electric cores;
the two testing mechanisms 683 are arranged in the rack 681, positioned at the left side and the right side of the tray conveying mechanism 682, connected with the PLC62 and used for contacting the battery cells to perform formation operation;
at least one temperature sensor 684 disposed on the housing 681 and coupled to the PLC62 for monitoring ambient temperature;
at least one smoke sensor 685 arranged on the frame 681 and connected to the PLC62 for monitoring smoke concentration;
at least one carbon monoxide sensor 686 arranged on the stand 681 and connected with the PLC62 for monitoring the carbon monoxide concentration;
a plurality of photoelectric sensor 687, locate on the frame 681, and with PLC62 is connected for the position of placing and whether putting of response tray is turned over.
The tray conveying mechanism 682 includes:
a pair of roller mounting plates 6821 arranged in parallel in the frame 681 for carrying the tray conveying mechanism 682;
two ends of at least two connecting columns 6822 are fixedly connected with the roller mounting metal plate 6821 respectively and used for fixing the roller mounting metal plate 6821;
two ends of at least one permanent magnet electric roller 6823 are respectively and rotatably connected with one roller mounting metal plate 6821 and used for providing power for conveying of a feeding disc;
two ends of each unpowered roller 6824 are rotatably connected with one roller mounting metal plate 6821 and are arranged at equal intervals with the permanent magnet electric rollers 6823 to be used for linkage transmission of the material discs;
one end of the roller driver 6825 is connected with the permanent magnet electric roller 6823, and the other end of the roller driver is connected with the PLC62 and used for driving the permanent magnet electric roller 6823 to work;
the conveyor belts 6826 are respectively sleeved at the end parts of the two adjacent permanent magnet electric rollers 6823 or the unpowered rollers 6824; the conveyor 6826 is a wedge-shaped conveyor for transmitting the power of the permanent magnet motor-driven roller 6823 to the unpowered roller 6824.
The testing mechanism 683 includes:
a pair of slide rails 6831 arranged in parallel in the frame 681 and perpendicular to the conveying direction of the tray conveying mechanism 682;
a probe module 6832 connected with the slide rail 6831 in a sliding manner, connected with the DCDC power module 67, and provided with a plurality of positive probes (not shown) and negative probes (not shown);
a second permanent-magnet machine 6833, power take off with probe module 6832 is connected, the control end with the PLC62 is connected, is used for the drive probe module 6832 displacement on slide rail 6831 for contact battery core.
The utility model discloses the theory of operation:
the PLC62 controls the tray conveying mechanism 682 to transmit the tray loaded with the battery cell until the photoelectric sensor 687 senses that the tray is transmitted in place, and stops the tray conveying mechanism 682; the PLC62 controls the second permanent magnet motor 6833 to drive the probe module 6832 to move on the slide rail 6831 to contact the battery cell based on a test instruction issued by the upper computer 2, controls the first permanent magnet motor 63 to start the axial flow fan 64 and the direct current fan 65 to dissipate heat, transmits the power of the DCDC power module 67 to the battery cell through the probe module 6832, and charges and discharges the battery cell, i.e., performs formation operation on the battery cell.
To sum up, the utility model has the advantages of:
through setting up the operation that first permanent-magnet machine replaces traditional motor to drive axial fan and direct current fan, set up the second permanent-magnet machine and replace traditional motor to drive the probe module and carry out the displacement, set up the electronic roller of permanent magnetism and replace traditional electronic roller to realize the speed governing as required, make first permanent-magnet machine, second permanent-magnet machine and the electronic roller of permanent magnetism needn't all operate at a high speed at every moment, and then the very big energy consumption of having practiced thrift the formation system.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.
Claims (5)
1. The utility model provides an energy-conserving formation system based on permanent-magnet machine which characterized in that: the method comprises the following steps:
a server;
the upper computer is connected with the server;
a switch connected with the upper computer;
the industrial personal computers are connected with the switch;
the plurality of intermediate computers are respectively connected with the industrial personal computer;
the plurality of formation cabinets are respectively connected with the industrial personal computer;
the formation cabinet comprises:
a cabinet body;
the PLC is arranged inside the cabinet body;
the first permanent magnet motors are arranged in the cabinet body and connected with the PLC;
the axial flow fans are arranged at the top of the cabinet body and are respectively connected with the first permanent magnet motor;
the direct current fans are arranged on the side face of the cabinet body and are respectively connected with the first permanent magnet motor;
the ACDC power supply modules are arranged in the cabinet body and are connected with the PLC;
the DCDC power supply modules are arranged in the cabinet body and are connected with the PLC and the ACDC power supply modules;
and the mechanical units are arranged in the cabinet body and are connected with the PLC and the DCDC power module.
2. The energy-saving formation system based on the permanent magnet motor as claimed in claim 1, wherein: the formation cabinet further comprises:
the alarm lamp is arranged at the top of the cabinet body and is connected with the PLC;
the indicating lamp is arranged on the side face of the cabinet body and is connected with the PLC;
the illuminating lamp is arranged inside the cabinet body and is connected with the PLC;
the emergency stop button is arranged on the side surface of the cabinet body and is connected with the PLC;
the starting button is arranged on the side surface of the cabinet body and is connected with the PLC;
the lighting button is arranged on the side face of the cabinet body and is connected with the PLC;
and the communication module is arranged inside the cabinet body and is connected with the PLC.
3. The energy-saving formation system based on the permanent magnet motor as claimed in claim 1, wherein: the mechanical unit includes:
the rack is arranged in the cabinet body;
the material tray conveying mechanism is arranged in the middle of the inside of the rack and is connected with the PLC;
the two testing mechanisms are arranged in the rack, positioned on the left side and the right side of the tray conveying mechanism and connected with the PLC;
the temperature sensor is arranged on the rack and connected with the PLC;
the smoke sensor is arranged on the rack and connected with the PLC;
the at least one carbon monoxide sensor is arranged on the rack and is connected with the PLC;
and the photoelectric sensors are arranged on the rack and connected with the PLC.
4. The energy-saving formation system based on the permanent magnet motor as claimed in claim 3, wherein: the charging tray conveying mechanism comprises:
the pair of rollers are provided with metal plates and arranged in the rack in parallel;
two ends of each connecting column are fixedly connected with one roller mounting metal plate respectively;
the two ends of the permanent magnet electric roller are respectively and rotationally connected with the roller mounting metal plate;
the two ends of each unpowered roller are respectively and rotatably connected with one roller mounting metal plate and are arranged at equal intervals with the permanent magnet electric rollers;
one end of the roller driver is connected with the permanent magnet electric roller, and the other end of the roller driver is connected with the PLC;
and the conveying belts are respectively sleeved at the end parts of the two adjacent permanent magnet electric rollers or the unpowered rollers.
5. The energy-saving formation system based on the permanent magnet motor as claimed in claim 3, wherein: the test mechanism includes:
the pair of slide rails are arranged in the rack in parallel and are vertical to the conveying direction of the material tray conveying mechanism;
the probe module is connected with the sliding rail in a sliding mode and is connected with the DCDC power supply module;
and the power output end of the second permanent magnet motor is connected with the probe module, and the control end of the second permanent magnet motor is connected with the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222076847.0U CN218158805U (en) | 2022-08-08 | 2022-08-08 | Energy-saving formation system based on permanent magnet motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222076847.0U CN218158805U (en) | 2022-08-08 | 2022-08-08 | Energy-saving formation system based on permanent magnet motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218158805U true CN218158805U (en) | 2022-12-27 |
Family
ID=84599583
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222076847.0U Active CN218158805U (en) | 2022-08-08 | 2022-08-08 | Energy-saving formation system based on permanent magnet motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218158805U (en) |
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2022
- 2022-08-08 CN CN202222076847.0U patent/CN218158805U/en active Active
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