CN116475102B - Battery cell positioning device, battery cell capacity sorting equipment and use method thereof - Google Patents

Battery cell positioning device, battery cell capacity sorting equipment and use method thereof Download PDF

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Publication number
CN116475102B
CN116475102B CN202310754891.9A CN202310754891A CN116475102B CN 116475102 B CN116475102 B CN 116475102B CN 202310754891 A CN202310754891 A CN 202310754891A CN 116475102 B CN116475102 B CN 116475102B
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China
Prior art keywords
electric core
sorting
frame
cavity
probe
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CN116475102A (en
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江伦
李思海
庞晶晶
李东升
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Shenzhen Herunda Technology Co ltd
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Shenzhen Herunda Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating

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Abstract

The invention discloses a battery cell positioning device, battery cell capacity sorting equipment and a use method thereof. The battery cell capacity sorting equipment comprises a machine body, wherein the machine body is provided with a sorting cavity and a power cavity, and a power module is arranged in the power cavity; the bottom end of the sorting cavity is provided with a first air port, and the top end of the sorting cavity is provided with a second air port; a third air port is arranged at the top end of the power cavity, and a fourth air port is arranged at the bottom end of the power cavity; the second air port is communicated with the third air port; the fourth air port is communicated with the first air port; the cooling component is arranged in the machine body and used for reducing the temperature of air flowing through the cooling component and discharging the air through the fourth air port. The invention also discloses a method for using the battery core capacity sorting equipment, which comprises the steps of precisely controlling the movement of the battery core frame through the battery core positioning device, and then cooling and radiating the machine body and related components through the cooling component, so that the service life of the sorting machine is prolonged.

Description

Battery cell positioning device, battery cell capacity sorting equipment and use method thereof
Technical Field
The invention relates to the technical field of battery core formation of new energy polymer power batteries, in particular to a battery core positioning device, battery core capacity sorting equipment and a use method thereof.
Background
At present, along with the improvement and development of a power battery system, the technical level of a power battery is correspondingly and rapidly improved, and as the power battery is applied to the new energy automobile industry and is very important to the requirements on the performance of a battery core, how to improve the working and safety performance of the battery core becomes one of the main current research and development trends. The performance of the battery cells is directly related to the consistency of the individual cells in the system group, including the capacity, voltage, internal resistance, etc. of the cells.
In the prior art, in order to detect the capacity, voltage and internal resistance of a battery cell, current manufacturers all use a separator to separate the capacity of the battery cell, and need to use a probe to charge and discharge the battery cell, and collect the capacity, voltage and internal resistance of the battery cell by the probe in the charge and discharge process to separate the battery cell. Before the probes are electrically connected, a plurality of electric cores are orderly arranged in an electric core frame and then conveyed to a sorting machine, and as the electric cores of the electric core frame arranged on the sorting machine are not aligned with the probes, the electric core frame and the electric core positions are required to be manually adjusted for a plurality of times, so that the working efficiency of the sorting machine is lower; after the position adjustment of the electric core frame and the electric core is finished, a plurality of power supplies are electrically connected with the probes, so that the probes are electrified and electrolyte of the electric core is activated, the power supplies are arranged outside the sorting equipment, the occupied area is large, the wires are used for connecting more and longer, the cost is high, the resistance of the wires is also large, and the power of the power supplies is influenced. The power supply can generate a large amount of heat in the discharging process and the probe in the using process, so that the temperatures of the power supply and the probe are rapidly increased, most of cooling devices in the prior art are arranged in the sorting cavity, the power supply and the probe are difficult to cool effectively, and the inside of a machine body is cooled, so that the service life of the sorting machine is greatly shortened.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide a cell positioning device, which forms a positioning space through a positioning piece, and is provided with a position sensor and a micro-motion sensor, wherein the sensor is electrically connected with a controller, so that the cell positioning device controls a cell frame to move.
The second purpose of the invention is to provide a battery cell capacity sorting device, which realizes the integration of power supply and battery cell sorting by arranging a power supply cavity and a sorting cavity on a machine body; and the power cavity and the sorting cavity are circularly cooled, and the bottom end of the sorting cavity is provided with the cell positioning device for accurately controlling the cell frame so as to ensure that the cells can be aligned with the probes.
The invention further provides a method for using the battery core capacity sorting equipment, which is characterized in that the battery core frame is placed in the positioning space, the movement of the battery core frame is precisely controlled through the battery core positioning device, and then the machine body and related components are cooled through the cooling component, so that the service life of the sorting machine is prolonged.
One of the purposes of the invention is realized by adopting the following technical scheme:
a cell positioning device, comprising:
the positioning pieces form a positioning space, and the positioning space is used for positioning the position of the electric core frame; the electric core frame is provided with a positioning hole, the positioning piece is provided with a positioning pin, a position sensor and a micro-motion sensor, and the positioning pin is matched with the positioning hole; the position sensor is used for detecting the position of the electric core frame; the micro-motion sensor is used for detecting the position change of the circuit core frame in the moving process;
And the controller is electrically connected with the position sensor and the micro-motion sensor and is used for receiving signals of the position sensor and the micro-motion sensor.
Further, the battery cell positioning device further comprises a first detector and a second detector, and the first detector and the second detector are electrically connected with the controller; the first detector is used for detecting the position of the electric core frame when the controller controls the electric core frame to move upwards; the second detector is used for detecting the position of the electric core frame when the controller controls the electric core frame to move downwards.
The second purpose of the invention is realized by adopting the following technical scheme:
a cell capacity sorting apparatus comprising:
the machine body is provided with a sorting cavity and a power cavity, and a power module is arranged in the power cavity; the bottom end of the sorting cavity is provided with a first air port, and the top end of the sorting cavity is provided with a second air port; a third air port is arranged at the top end of the power cavity, and a fourth air port is arranged at the bottom end of the power cavity; the second air port is communicated with the third air port; the fourth air port is communicated with the first air port;
the cooling component is arranged in the machine body and used for reducing the temperature of air flowing through the cooling component and discharging the air through the fourth air port;
the battery cell positioning device is arranged at the bottom end of the sorting cavity.
Further, the cooling component comprises a heat exchanger and a fan, the heat exchanger is used for reducing the temperature of hot air flowing around the heat exchanger, and the fan is used for guiding cold air generated by the heat exchanger to be discharged through the fourth air port; the cooling assembly further comprises a water pipe, the water pipe is communicated with the heat exchanger, and the water pipe is used for providing cold water for the heat exchanger.
Further, the cooling component comprises a plurality of fans, the fans are arranged at the bottom end of the sorting cavity, and the fans are used for guiding cool air to be blown to the top end of the sorting cavity from the bottom end of the sorting cavity.
Further, the sorting cavity is provided with a maintenance window, and a probe assembly is also arranged in the sorting cavity and comprises a mounting frame and a plurality of probe groups; the mounting frame is slidably mounted in the sorting cavity; the mounting frame can slide in or out of the sorting cavity through the maintenance window; a plurality of probe groups are arranged on the mounting frame; the probe set comprises a plurality of probes, and the power supply module is electrically connected with the probe set.
Further, the probe assembly comprises a roller, and the roller is connected with the mounting frame; the sorting cavity is provided with a sliding rail, and the roller is in sliding fit connection with the sliding rail so that the mounting frame can slide in or slide out of the sorting cavity from the maintenance window; the probe assembly further comprises a bearing piece, the bearing piece is connected with the mounting frame, and the bearing piece is used for being abutted with the sliding rail to bear the weight of the probe assembly.
Further, a bypass plate assembly is arranged in the sorting cavity, the bypass plate assembly comprises a plurality of bypass plates and bypass plate mounting frames which are connected in series, the plurality of bypass plates are mounted on the bypass plate mounting frames, and each bypass plate is electrically connected with each probe in series; the bypass board mounting frame is provided with an adapter piece, the adapter piece is positioned on one side of the bypass board mounting frame, and each bypass board is electrically connected with the adapter piece; the bypass board assembly is electrically connected with the power supply through the adapter.
Further, a battery core frame for placing battery cores is arranged in the sorting cavity, and the battery core frame can move close to or far away from the mounting frame; the probe group is used for being electrically connected with the electric core of the electric core frame after the electric core frame moves close to the mounting frame; the bypass board is used for being connected with the battery core in parallel when the probe set is electrically connected with the battery core.
The third purpose of the invention is realized by adopting the following technical scheme:
a method of using a cell capacity sorting apparatus comprising the steps of:
step one, placing a core frame filled with a battery core into a positioning space;
step two, after the position sensor detects that the electric core frame is placed at the corresponding position, transmitting a position signal to the controller, and enabling the positioning pin to be aligned with the positioning hole;
Step three, the controller drives the electric core frame to move and approach the mounting frame, and in the approach process of the electric core frame, the micro-motion sensor detects the position change of the electric core frame; the first detector detects the position of the electric core frame, so that the electric core is electrically connected with the probe set, and capacity division is carried out on the electric core;
step four, starting a cooling component to cool the power cavity and the sorting cavity;
and fifthly, after the capacity division of the electric core is finished, the controller drives the electric core frame to move and be far away from the mounting frame, the second detector detects the position of the electric core frame, and the controller controls the electric core frame to return to the initial position.
In summary, the application has the following technical effects:
1. according to the cell positioning device, the positioning space is formed through the positioning piece, the position sensor and the micro-motion sensor are arranged on the positioning piece, and the sensor is electrically connected with the controller, so that the cell positioning device can accurately control the movement of the cell frame, and the cell frame can be accurately aligned with the mounting frame, and therefore the cells can be aligned with the probes.
2. According to the battery cell capacity sorting equipment, the machine body is divided into the sorting cavity and the power cavity, the power module is arranged in the power cavity, the cooling component is arranged at the bottom end of the power cavity and generates cold air, then the cold air is guided to be discharged through the fourth air port and circularly flows between the sorting cavity and the power cavity, the space occupied by the power module is reduced by arranging the power module in the power cavity, the adopted lead is shortened, and the cost is reduced.
3. According to the method for using the battery core capacity sorting equipment, the battery core frame is placed in the positioning space, the movement of the battery core frame is precisely controlled through the battery core positioning device, and then the machine body and related components are cooled and radiated through the cooling component, so that the service life of the sorting machine is prolonged.
Drawings
FIG. 1 is a schematic diagram of a cell positioning device according to the present application;
FIG. 2 is a schematic diagram of the first detector and the second detector according to the present application;
FIG. 3 is a schematic diagram of a micro sensor according to the present application;
fig. 4 is a schematic structural diagram of the battery cell capacity sorting apparatus of the present application;
fig. 5 is a schematic diagram of the internal structure of the battery cell capacity sorting apparatus of the present application;
FIG. 6 is a schematic view of the internal structure of the sorting chamber of the present application;
fig. 7 is a schematic structural diagram of the battery cell capacity sorting device after being pulled out;
FIG. 8 is a schematic view of a bypass panel assembly according to the present application from one perspective;
FIG. 9 is a schematic view of a bypass panel assembly according to another aspect of the present application;
FIG. 10 is a schematic view of a pull frame assembly of the present application;
FIG. 11 is a schematic view of the structure of a probe set of the present application;
fig. 12 is a schematic structural diagram of a heat exchanger and a water pipe according to the present application.
Wherein the reference numerals have the following meanings: 01. a positioning pin; 02. a position sensor; 03. a micro sensor; 04. a first detector; 05. a second detector; 1. a body; 11. a sorting chamber; 111. a slide rail; 12. a power supply cavity; 2. a probe assembly; 21. a mounting frame; 22. a roller; 23. a load bearing member; 24. a probe set; 240. a probe; 3. a bypass plate assembly; 31. a bypass plate; 32. an adapter; 4. a core frame; 5. a drive assembly; 61. a heat exchanger; 62. a water pipe; 63. a fan; 64. a blower.
Detailed Description
The invention will be further described with reference to the accompanying drawings and detailed description below:
in the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The invention is described in further detail below with reference to the accompanying drawings.
In the case of example 1,
the cell positioning device as shown in fig. 1 to 6 comprises a plurality of positioning pieces, wherein the positioning pieces form a positioning space, and the positioning space is used for positioning the position of a cell frame 4; the electric core frame 4 is also provided with a positioning hole; the positioning piece is provided with a positioning pin 01, a position sensor 02 and a micro-motion sensor 03, and the positioning pin 01 corresponds to a positioning hole on the electric core frame 4; the position sensor 02 is used for detecting the position of the electric core frame 4; the micro-motion sensor 03 is used for detecting the position change of the electric core frame 4 in the moving process; the controller is electrically connected with the position sensor 02 and the micro-motion sensor 03, and is used for receiving signals of the position sensor 02 and the micro-motion sensor 03.
On the basis of the structure, when the cell positioning device is used, the cell frame 4 is placed in a positioning space, a positioning piece is matched with the cell frame 4, a positioning pin 01 corresponds to a positioning hole on the cell frame 4, a position sensor 02 on the positioning piece senses the position of the cell frame 4, after the balance of the cell frame 4 is detected, a position signal is transmitted to a controller, the controller controls the cell frame 4 to move, then in the moving process of the cell frame 4, a micro-motion sensor 03 also detects whether the cell frame 4 changes in the moving process, so that the cell frame 4 is kept at the original position of the positioning space, the controller controls the cell frame 4 to move, and the position sensor 02 and the micro-motion sensor 03 ensure the accurate position of the cell frame 4, so that the cells can be aligned with the probes 240.
Before the probe 240 is electrically connected, a plurality of electric cores are orderly placed in the electric core frame 4 and then conveyed to the sorting cavity 11, and as the electric cores of the electric core frame 4 placed on the sorting cavity 11 are not aligned with the probe 240, the electric core frame 4 and the positions of the electric cores are required to be manually adjusted for a plurality of times, so that the working efficiency is lower.
By arranging the position sensor 02, the accurate position of the electric core frame 4 when being placed in the positioning space can be effectively ensured, the electric core frame 4 can be aligned with the mounting frame 21, the electric core in the electric core frame 4 can correspond to each probe 240 of the probe group 24, and the position sensor 02 can transmit a position signal to the controller only when the electric core frame 4 can be accurately mounted in the positioning space and the position sensor 02 can sense that the electric core frame 4 is arranged at the corresponding position; when the controller controls the electric core frame 4 to move close to the mounting frame 21, the micro-motion sensor 03 further detects the accurate position of the electric core frame 4 in the moving process to confirm whether the electric core frame 4 moves relative to the positioning space in the moving process, so as to ensure that the electric core can be accurately electrically connected with the probe 240 after the electric core frame 4 approaches to the mounting frame 21, and the capacity division of the electric core can be smoothly realized.
When the battery cell positioning device is used, when an RGV (rail shuttle trolley) automatically places a battery cell into a positioning space, under the action of a positioning piece and a position sensor 02, the mounting and guiding positioning tolerance of the battery cell is within +/-10 mm, the positioning precision is within +/-2 mm of a specified position, and in the process that the battery cell frame 4 is close to the mounting frame 21 and is pressed, the positioning pin 01 precision is within +/-0.5 mm, so that the battery cell can be aligned to the probe 240 when being close to the mounting frame 21, and is accurately electrically connected with the probe 240, and the capacity division of the battery cell can be smoothly realized.
In addition, the positioning pin 01 has a diameter of 15.3mm and a position precision of + -0.2 mm, the positioning hole of the electric core frame 4 has a hole diameter of 16mm, the positioning holes are arranged on the opposite corners of the electric core frame 4, four positioning holes which are symmetrically arranged on the electric core frame 4 in a rectangular shape with the length and width center line of the electric core frame 4 and correspond to the positioning pin 01, and when the positioning pin 01 is inserted into the positioning holes, the positioning of the electric core frame 4 is realized.
It should be noted that, in the present embodiment, the position sensor 02 is implemented by a travel switch, and the position sensor 02 is disposed at a diagonal angle of the positioning space to detect whether the electric core frame 4 can be balanced and accurate when being installed in the positioning space, however, the position sensor 02 may be implemented by other manners in the prior art, such as a pressure sensor, etc., and may be selected and set according to the needs of the actual situation.
Further, the cell positioning device further comprises a first detector 04 and a second detector 05, and the first detector 04 and the second detector 05 are electrically connected with the controller; the first detector 04 is used for detecting the position of the electric core frame 4 when the controller controls the electric core frame 4 to move upwards; the second detector 05 is used to detect the position of the die frame 4 when the controller controls the die frame 4 to move down.
On the basis of the above structure, the cell positioning device further comprises a first detector 04 and a second detector 05, wherein the first detector 04 can be used for detecting the position of the cell frame 4 moving upwards under the control of the controller, and when the cell frame 4 is close to the mounting frame 21 and the cell is electrically connected with the probe 240, the first detector 04 detects a signal and transmits the signal to the controller, so that the controller is kept stable; when the second detector 05 detects that the electric core frame 4 has moved to the bottom end of the sorting chamber 11, a signal is transmitted to the controller, and the controller stops driving the electric core frame 4 to move.
When the electric core frame 4 is lifted to a position corresponding to the mounting frame 21 and the electric core is abutted and electrically connected with the probe 240, the first detector 04 senses a signal and transmits the signal to the controller, so that the controller stops moving upwards continuously; when the electric core frame 4 descends to the bottom end of the sorting cavity 11, the second detector 05 senses signals and transmits the signals to the controller, so that the controller stops continuously moving downwards, the electric core frame 4 can be effectively moved to the corresponding position, the degree of automation is high, the accuracy of the position of the electric core frame 4 can be ensured in the moving process, the electric core frame 4 can be aligned to the mounting frame 21, and the electric core can be ensured to be aligned to the probe 240 and electrically connected with the probe 240.
In the case of example 2,
the battery cell capacity sorting equipment as shown in fig. 1 to 9 comprises a machine body 1 and a cooling component, wherein the machine body 1 is provided with a sorting cavity 11 and a power cavity 12, and a power module is arranged in the power cavity 12; the bottom end of the sorting cavity 11 is provided with a first air port, and the top end of the sorting cavity 11 is provided with a second air port; the top end of the power cavity 12 is provided with a third air port, and the bottom end of the power cavity 12 is provided with a fourth air port; the second air port is communicated with the third air port; the fourth air port is communicated with the first air port; the cooling component is arranged in the machine body 1 and used for reducing the temperature of air flowing through the cooling component and discharging the air through the fourth air port.
On the basis of the above structure, when the battery cell capacity sorting device of the present application is used, the power module is installed in the power cavity 12, and the power module is electrically connected with the probe assembly 2 and the bypass board assembly 3 in the sorting cavity 11 through the wires, so that the power module provides current and voltage for the probe 240 and the bypass board 31 during operation, and the probe 240 and the bypass board 31 are electrically conductive.
In this embodiment, since the power module, the probe 240, the bypass plate 31 and the battery cells all generate heat during the charging and discharging process, the charging and discharging process is affected, so that during the working process, the cooling component also reduces the temperature of the air flowing through the cooling component in the machine body 1, so that the hot air forms cold air, and guides the cold air to be discharged through the fourth air port, the cold air flows from the first air port to the sorting chamber 11 after being discharged through the fourth air port, moves upwards, cools the battery cells, the probe 240, the bypass plate 31 and other parts, then flows back to the power chamber 12 through the second air port and the third air port, flows to the bottom end of the power chamber 12, passes through the power module, cools the battery cells, and then flows to the fourth air port for circulation.
Because the power supply module is arranged in the power supply cavity 12 of the separation cavity 11, the distance between the power supply and the probe 240, the bypass plate 31 and the battery core is small, and the wires connecting the power supply and the probe 240, the bypass plate 31 and the battery core are relatively short, thereby reducing the cost of the wires and the resistance of the wires, reducing the loss of the power supply and improving the charge and discharge efficiency.
The power cavity 12 is provided with a power module, the power module is provided with 5 V.times.120A.times.4 channels, a single power module can realize 120A current, in the charging process, the charging current is adjusted between 120 mA and 120000mA, and the charging voltage is adjusted between 0V and 5V so as to meet different charging requirements. In the adjusting process, the accuracy of the current is 0.05% of the set value and 0.05% of the measuring range, so that the accuracy of the current is guaranteed to be adjusted, and the capacity of the battery cell is accurately divided. In addition, in order to realize the electric energy conversion from the industrial AC380V power supply to DC, a three-phase power supply is needed, and the complete three-phase balanced power taking can be realized under the conditions of any number of layers and columns of the warehouse, and the range of the three-phase unbalanced current is limited in a range less than or equal to 4 percent so as to ensure the normal operation and the accuracy of work.
Besides the production line specially required by cylindrical lines and the like, the actual channel number of one physical module cannot exceed 8 (4 channels of one physical module can be allowed); and the power supply module must not cross the bank.
The power module of the power cavity 12 also has single-channel independent control, when the upper computer software clicks the single-channel issuing function in a right-click mode, the single-channel process step is independently skipped without waiting, current is pulled up, and the like, and the function of running different processes at the same time in each channel of the same library position is achieved. The power supply module also has an energy feedback function, the charging efficiency is more than or equal to 55 percent (battery capacity/power grid consumes electric energy) in the state of containing line loss, and the feedback efficiency is more than or equal to 50 percent (battery discharge capacity/feedback electric energy recorded by the bidirectional intelligent electric meter) in the state of containing line loss.
In addition, the voltage sampling precision of the power supply module is +/-3 mV, and the negative voltage collecting function is achieved; in the purchasing range of the power supply modules, the power supply modules comprise the matched number of power lines, sampling lines and the like of each power supply module.
The power module also has the function of collecting real negative voltage, and endows negative value instead of collecting absolute value, so that the power module has a perfect battery positive-negative reverse connection protection function; besides negative pressure switching, other process step type switching can realize single-channel process step switching, and the pause step in the process of switching the negative pressure is protected according to the shelving protection parameters; the power module also has the function of dynamic constant volume charge and discharge.
In addition, in this embodiment, the cooling component is disposed in the machine body 1, the cooling component reduces the temperature of the air flowing through the cooling component, so that the hot air forms cold air, and the cold air is guided to be discharged from the fourth air port and flows into the sorting cavity 11, and cools the components in the sorting cavity 11, and then when the cold air rises to the top end of the sorting cavity 11, the cold air flows back from the second air port at the top end of the sorting cavity 11 to the third air port at the top end of the power cavity 12, flows into the power cavity 12 through the third air port, so that the power cavity 12 is also filled with the cold air, and cools the power supply.
If there is no cooling component, the components such as the power supply, the probe 240, and the bypass plate 31 continuously pass through the current voltage to cause temperature increase due to the charge and discharge operation, and the normal operation of the charge and discharge operation is affected due to the temperature increase. In this embodiment, the temperature of the power supply, the probe 240, the bypass plate 31 and other parts can be effectively reduced by arranging the cooling component, so that the efficiency of charge and discharge operation can be ensured.
The cooling component has a heat dissipation function, the cooling component dissipates heat, and the air volume of the fan 64 of the cooling component can meet the requirement of the power supply heating calculation meter, namely, the heating of the fan 64 has less influence on other parts in the machine body 1. The wind speeds of the fan 64 and the fan 63 are subjected to negative feedback adjustment through the temperature detector, and when the temperatures of the fan 64 and the fan 63 are too high, the wind speeds are reduced; when the temperature of the fan 64 and the fan 63 is reduced, the wind speed is increased, so as to ensure that the heat generation condition of the fan 64 and the fan 63 cannot influence the normal operation in the machine body 1.
In the present application, the direction of the cold air circulation is not limited, and the cold air may be discharged from the first air port or the second air port, or the cold air may be caused to flow from the sorting chamber 11 to the power supply chamber 12, or the cold air may be caused to flow from the power supply chamber 12 to the sorting chamber 11, and the cold air may be caused to circulate between the sorting chamber 11 and the power supply chamber 12, and may be selected and set according to the actual situation.
Further, specifically, the cooling assembly includes a heat exchanger 61 and a fan 64, the heat exchanger 61 is used for reducing the temperature of air flowing through the heat exchanger 61, and the fan 64 is used for guiding cool air generated by the heat exchanger 61 to be discharged through the fourth air port.
On the basis of the above structure, in the present embodiment, the cooling assembly includes the heat exchanger 61 and the fan 64, and the heat exchanger 61 can reduce the temperature of the air flowing through the heat exchanger 61 to make the hot air form cool air, and the fan 64 guides the cool air formed by the heat exchanger 61 to be discharged through the fourth air port.
That is, in the process of cooling the hot air, the hot air flows through the heat exchanger 61, the heat exchanger 61 cools the flowing hot air, so that the hot air is changed into cold air, and the fan 64 can accelerate the flow of the cold air, so that the cold air can circularly flow in the machine body 1 at a faster speed, the heat exchange speed between the cold air and the temperature of each component in the machine body 1 is improved, and the cooling effect of the power supply module is improved.
In this embodiment, the heat exchanger 61 is disposed at the bottom end of the power cavity 12, and the fan 64 blows air to the sorting cavity 11 at the fourth air port, so that the sorting cavity 11 can be filled with cold air at a faster speed, and the cold air keeps flowing in the sorting cavity 11, so that the cooling effect of the cold air can be effectively increased, and in the air flowing process, the temperature in the sorting cavity 11 can be effectively kept within a certain range, and the high temperature generated by the components such as the probe 240 and the bypass plate 31 can not be released into the space of the sorting cavity 11 due to heat exchange, so that the normal operation of other parts is affected.
The fan 64 is arranged at the position of the fourth air opening, and a layer of fan housing is covered outside the fan 64, so that resonance in the operation process of the fan 64 can be avoided, and the operation of the machine body 1 is influenced. And the fan 64 is arranged at the bottom of the machine body 1, and in the setting process, a certain gap needs to be reserved between the fan 64 and the bottom, so that the fan 64 can effectively take out wind from the bottom of the machine body 1. The fan 64 and the fan 63 are turned on in three ways:
in the first case, the fan 64 is always turned on and the fan 63 is cooled;
in the second case, after the core frame 4 enters the machine body 1, the fan 64 and the fan 63 are turned on;
in the third case, when the electric core frame 4 does not enter the machine body 1, the fan 64 and the fan 63 keep low power and operate at a slow speed, and after the electric core frame 4 enters the machine body 1, the fan 64 and the fan 63 increase the operation speed.
In order to realize the three opening conditions, a temperature sensor is arranged at the air port to detect the temperature of the warehouse position in the machine body 1, the monitoring temperature range of the temperature sensor is-100 ℃ to 350 ℃, the sampling period is 1Hz, the precision is +/-1 ℃, the resolution is 0.1 ℃, and the temperature data is displayed on an upper computer. In addition, the temperature of the battery is required to be raised within 10+/-5 ℃ in the working process of the machine body 1, the temperature of the incoming materials of the battery is 25 ℃, the temperature is controlled to be between 30 ℃ and 40 ℃, the temperature change in the machine body 1 is not more than +/-5 ℃, the overcurrent temperature rise of the probe 240 is less than 10+/-5 ℃, the temperature of the battery is required to be kept consistent in the whole working process, and the temperature difference between the battery cores is less than or equal to 5 ℃.
In this embodiment, the heat exchanger 61 may be disposed at the top end of the power cavity 12 or disposed in the sorting cavity 11 in addition to the bottom end of the power cavity 12, and the present application is not limited to the disposition position of the heat exchanger 61, and may be selected and disposed according to the actual situation.
Other arrangement modes can be adopted for the arrangement of the fan 64, in this embodiment, the fan 64 adopts a cross flow fan and is arranged at the fourth air port to guide the cool air to be discharged through the fourth air port, besides, the fan 64 can adopt other air outlet structures in the prior art, the fan 64 can be arranged at other positions in the machine body 1, only the cool air can be circulated through each air port, and the cool air can be selected and arranged according to the actual situation.
Further, the cooling assembly further comprises a water pipe 62, the water pipe 62 is communicated with the heat exchanger 61, and the water pipe 62 is used for providing cold water for the heat exchanger 61.
In the above configuration, the heat exchanger 61 is cooled by water to reduce the temperature of the air and cool the hot air, and in this embodiment, the water pipe 62 is connected to the external cold water by being connected to the water pipe 62, and then the cold water is supplied to the heat exchanger 61 through the water pipe 62, and after the cold water is received by the heat exchanger 61, the heat exchanger 61 starts to operate to reduce the temperature of the air and cool the air, and the cool air is blown out to the fourth air port by the fan 64 and flows to the sorting chamber 11.
In this embodiment, the heat exchanger 61 adopts a water cooling mode to reduce the temperature of air to form cool air, and blows the cool air to the sorting chamber 11 through the fan 64, and circulates in the sorting chamber 11 and the power supply chamber 12, so that the cool air can reduce the temperature of the probe 240, the bypass plate 31, the power supply and the battery cell, thereby ensuring the normal operation of the charging and discharging process and relatively improving the efficiency of the charging and discharging process.
The water temperature of the water supply of the factory building is between 16 ℃ and 18 ℃, and the power cavity 12 is completely isolated from the sorting cavity 11, so that the normal operation of the sorting electric core of the machine body 1 is ensured. The water pipe 62, the heat exchanger 61 and the power cavity 12 are also completely isolated so as to ensure that the cooling assembly works normally.
In addition, the bottom of the heat exchanger 61 and the machine body 1 is provided with a liquid receiving disc, and the liquid receiving disc is used for receiving water flowing out of the heat exchanger 61 and cooling, and the height of the liquid receiving disc is between 50 mm and 100mm, so that the dry environment of the battery cell capacity sorting equipment in the working process can be effectively ensured. The liquid receiving disc is also provided with a water outlet and a valve body, and water in the liquid receiving disc is discharged to the outside by opening the valve body, so that the normal operation of the battery cell capacity sorting equipment is ensured.
Besides the water-cooled heat exchanger 61, other heat exchangers 61 may be used, such as other heat exchangers 61 for inputting other condensing agents, or other heat exchangers 61 in the prior art, so long as the heat exchangers 61 can reduce the air temperature, realize the cooling function, and be selected and set according to the actual situation.
Further, the cooling assembly includes a plurality of fans 63, the fans 63 are disposed at the bottom end of the sorting chamber 11, and the fans 63 are used for guiding cool air to blow from the bottom end of the sorting chamber 11 to the top end of the sorting chamber 11.
On the basis of the above structure, a plurality of fans 63 are arranged at the bottom end of the sorting chamber 11, after the heat exchanger 61 generates cold air, the cold air is blown to the fourth air port by the fans 64, then the cold air enters the sorting chamber 11 through the fourth air port and the first air port, at this time, the fans 63 start to work, the cold air is blown to the top end of the sorting chamber 11, after the cold air is blown to the top end of the sorting chamber 11 by the fans 63, the cold air enters the second air port and the third air port, then enters the power supply chamber 12, the temperature of the power supply is reduced in the power supply chamber 12, and then the cold air flows back to the fourth air port for circulation.
In this embodiment, by arranging the fan 63, the flow speed of the cold air to the top end of the sorting chamber 11 is increased, so that the time for the cold air to flood the whole machine body 1 is reduced, the temperature of each component in the machine body 1 is sufficiently reduced, and the heat exchange speed between the cold air and the temperature of each component in the machine body 1 is increased due to the increased flow speed of the cold air, and the effect of cooling the power supply is ensured.
Further, in this embodiment, in order to increase the circulation speed of the cool air, the cooling assembly may further include a plurality of fans 64 for guiding the cool air from the second air port to the third air port.
On the basis of the above structure, after the cool air flows to the top end of the sorting chamber 11, the fan 64 starts to guide the cool air to flow from the second air port at the top end of the sorting chamber 11 to the third air port at the top end of the power chamber 12 and to blow to the bottom end of the power chamber 12, so that the cool air can quickly flow through the power source and cool the power source, then flows to the fourth air port and is blown to the sorting chamber 11 again by the fan 64.
By providing the plurality of fans 64, the cold air can flow between the sorting chamber 11 and the power supply chamber 12 rapidly, so that the cold air at the top end of the sorting chamber 11 can flow into the second air port from the top end of the sorting chamber 11 rapidly, flow to the power supply chamber 12 through the second air port and the third air port, and then be blown to the bottom end of the power supply chamber 12. The cold air rapidly flows through the power supply module and cools the power supply module, so that the flowing speed of the cold air is increased, the cold air can circulate at a faster speed, and the cooling effect of the cold air is relatively enhanced; in addition, the flow of the cold air is quickened, the heat exchange speed of the cold air and the components in the machine body 1 is improved, and the cooling effect of the power supply is ensured.
It should be noted that, the fan 64 in this embodiment may be a cross-flow fan or other devices with a blowing function in the prior art, and may be selected and set according to the actual situation.
Example 3 based on the structure of the above example,
further, the sorting chamber 11 is provided with a maintenance window, the sorting chamber 11 is also internally provided with a probe assembly 2, and the probe assembly 2 comprises a mounting frame 21 and a plurality of probe groups 24; the mounting frame 21 is slidably mounted in the sorting chamber 11; the mounting frame 21 can be slid into or out of the sorting chamber 11 by a maintenance window; a plurality of probe groups 24 are mounted on the mounting frame 21; the probe set 24 includes a plurality of probes 240, and the power module is electrically connected to the probe set 24.
Based on the above structure, when the battery cell capacity sorting device of the present application is used, the power module energizes the probe set 24 when charging and discharging the battery cell and collecting the capacity, voltage, internal resistance and other information of the battery cell, and then each probe 240 of the probe set 24 is required to be aligned with a pole on the battery cell and electrically connected with the battery cell. After the probe 240 is electrified and electrically connected with the battery cell, the battery cell is charged and discharged after the battery cell is communicated with constant current and constant voltage, and then the probe 240 collects information such as capacitance, voltage and internal resistance of the battery cell in the charging and discharging process, so that the battery cell is sorted.
In the prior art, a plurality of probe groups 24 are provided on the mounting frame 21, and the probe groups 24 include a plurality of probes 240, and when the probes 240 are mounted on the mounting frame 21, the mounting steps are complicated and cumbersome. In the process of activating the electrolyte of the battery cell and charging and discharging the battery cell by the probe 240, stains are easily generated or damaged by the probe 240, and the space in the sorting cavity 11 is narrow, so that after the probe 240 is installed, the probe 240 is difficult to be taken out again from the sorting cavity 11 for maintenance or cleaning, which is not beneficial to maintenance and comprehensive fault investigation of the probe 240.
Thus in this embodiment, by providing a probe assembly 2 wherein the probe assembly 2 comprises a mounting frame 21, and the mounting frame 21 is slidably mounted within the sorting chamber 11, the mounting frame 21 can be slid into or out of the sorting chamber 11 from a maintenance window of the sorting chamber 11. When the probe 240 is damaged or stained, the mounting frame 21 can be pulled out from the maintenance window, the probe 240 to be overhauled or cleaned is taken out from the probe set 24 for overhauling or cleaning, after the overhauling or cleaning is finished, the probe 240 is mounted back to the probe set 24, and the mounting frame 21 is pushed back into the sorting cavity 11 for working again, so that the cost is saved and the service life of the probe 240 is relatively prolonged.
Further, the probe assembly 2 includes a roller 22, the roller 22 being connected to the mounting frame 21; the sorting chamber 11 is provided with a slide rail 111, and the rollers 22 are slidably coupled to the slide rail 111 so that the mounting frame 21 can be slid into or out of the sorting chamber 11 from the maintenance window.
On the basis of the structure, a plurality of rollers 22 are arranged on two sides of the mounting frame 21, a sliding rail 111 is further arranged in the sorting cavity 11, and the rollers 22 on the mounting frame 21 are matched and connected with the sliding rail 111 in the sorting cavity 11, so that the mounting frame 21 can be connected in a sliding way in the sorting cavity 11, when the mounting frame 21 is pulled out, the rollers 22 roll on the sliding rail 111, and the frame can be pulled out from a maintenance window in the sorting cavity 11 more easily, and the probe 240 is maintained or replaced.
Due to the cooperation of the roller 22 and the sliding rail 111, the mounting frame 21 can be pulled out from the maintenance window of the sorting chamber 11 easily and conveniently in the mounting process, and the probe 240 on the mounting frame 21 can be replaced or overhauled more conveniently, so that the service life of the probe 240 is prolonged relatively, and the sorting equipment can work normally.
It should be noted that, besides adopting the cooperation of the roller 22 and the sliding rail 111 to enable the installation frame 21 to perform drawing movement in the sorting chamber 11, other manners may be adopted, for example, adopting the cooperation between the sliding rail 111 and the sliding block to enable the installation frame 21 to slide on the sliding rail 111, or adopting other techniques in the prior art, only the installation frame 21 needs to be enabled to slide into or slide out of the sorting chamber 11 through the maintenance window, and the selection and the setting may be performed according to the needs of actual situations.
Further, the probe assembly 2 further comprises a bearing member 23, the bearing member 23 is connected to the mounting frame 21, and the bearing member 23 is configured to abut against the sliding rail 111 to bear the weight of the probe assembly 2.
On the basis of the above structure, since the plurality of probes 240 are installed in the installation frame 21, when the pull-type probe sorting device is started, the electric core frame 4 needs to move along the height direction of the sorting cavity 11 to be close to the installation frame 21, the probes 240 on the installation frame 21 are abutted with the electric cores in the electric core frame 4, the electric cores in the electric core frame 240 comprise springs, when the electric cores are in contact with the electric cores 240, the electric cores also press the springs, so that the installation frame 21 bears a large weight, and the rollers 22 are abutted with the sliding rails 111, but in order to ensure that the rollers 22 are not deformed and the rollers 22 can smoothly roll on the sliding rails 111, the bearing pieces 23 are also required to be arranged on two sides of the installation frame 21, and the bearing pieces 23 need to be abutted with the sliding rails 111, and the bearing pieces 23 can bear the weight of the whole probe assembly 2 and keep the rollers 22 intact.
When the mounting frame 21 is mounted with a plurality of probe groups 24 and the mounting frame 21 is pushed into the sorting chamber 11, the total weight of the whole mounting frame 21 plus the weight of all the probe groups 24 is several tons, if the weight is pressed on the roller 22, the roller 22 is easy to deform, and the rolling of the roller 22 on the sliding rail 111 is affected, therefore, by arranging the bearing piece 23 and fixing the bearing piece 23 on the mounting frame 21 through screw thread fit, the weight of the mounting frame 21 presses the bearing piece 23 and the sliding rail 111, so that the bearing piece 23 can bear the weight of the whole mounting frame 21 and all the probe groups 24, the probability of deformation of the roller 22 is reduced, the roller 22 can roll on the sliding rail 111 well, and the mounting frame 21 can slide into or out of the sorting chamber 11 from the maintenance window well.
Example 4 based on the structure of all the examples described above,
further, a bypass board assembly 3 is further disposed in the sorting chamber 11, the bypass board assembly 3 includes a plurality of bypass boards 31 and a bypass board 31 mounting frame connected in series, the plurality of bypass boards 31 are mounted on the bypass board 31 mounting frame, and each bypass board 31 is electrically connected with each probe 240 in series.
On the basis of the structure, each bypass plate 31 and each probe 240 are connected in series, and when the probes 240 are in contact with the battery cells and are electrically connected, the bypass plates 31 are connected with the battery cells in parallel, after the bypass plates 31 are connected with the battery cells in parallel, if the battery cells are damaged and cannot be electrified, the bypass plates 31 can replace the battery cells to act to guide the electric current to flow away from the circuits of the bypass plates 31, so that the consistency of current and voltage can be kept in the charging and discharging process, and the charging and discharging process can be stable.
Through setting up bypass board 31 and parallelly connected with the electric core with bypass board 31, and establish ties with probe 240, when power module and probe 240 electric connection, bypass board 31 also is connected with probe 240 electric connection, therefore at the in-process that probe 240 charges and discharges to the electric core, bypass board 31 also can gather the capacity, voltage and the internal resistance etc. information of electric core, provides data for the sorting of electric core to the convenience is selected separately the electric core more.
Further, the bypass board 31 mounting frame is provided with an adaptor 32, the adaptor 32 is positioned at one side of the bypass board 31 mounting frame, and each bypass board 31 is electrically connected with the adaptor 32; the bypass board assembly 3 is electrically connected to the power module through the adapter 32.
On the basis of the above structure, an adaptor 32 is provided on one side of the mounting frame of the bypass plate 31, and each bypass plate 31 is connected in series with the adaptor 32 and electrically connected with other structures through the adaptor 32.
Can realize through the adaptor 32 that whole bypass board subassembly 3 carries out electric connection with other structures, every bypass board 31 in the bypass board subassembly 3 establish ties each other, then bypass board 31 is connected with the adaptor 32, so set up, when bypass board 31 needs be connected with power module, can be directly be connected with power module through the adaptor 32, and after being connected with power module, every bypass board 31 can all electrically conduct, through the setting of adaptor 32, can save every bypass board 31 all respectively with the wire that power module is connected, save the cost and can save the space that the wire occupy, wiring can be more convenient when power module and bypass board subassembly 3 electric connection.
Example 5 based on the structure of all the examples described above,
further, a cell frame 4 for placing the cells is also arranged in the sorting cavity 11, and the cell frame 4 can move close to or away from the mounting frame 21; the probe set 24 is used for electrically connecting with the electric core of the electric core frame 4 after the electric core frame 4 moves close to the mounting frame 21; the bypass board 31 is used for connecting the probe set 24 with the battery cell in parallel when electrically connected with the battery cell.
On the basis of the structure, the cell frame 4 for placing the cells is arranged in the sorting cavity 11, and the purpose of the sorting equipment is to collect the information such as the capacity, the voltage and the internal resistance of the cells, sort the cells in the charge and discharge process, and select the cells with the same consistency to form a battery pack.
The battery cell is placed on the battery cell frame 4 and aligned to the probe 240, when the battery cell frame 4 moves close to the mounting frame 21, the pole of the battery cell is abutted with the probe 240, and the battery cell is electrically connected with the probe 240 in the abutting process, the bypass plate 31 is connected with the battery cell in parallel when the battery cell is electrically connected with the probe 240, the probe 240 charges and discharges the battery cell and detects the battery cell, and the bypass plate 31 detects the information of the battery cell and replaces a path of the battery cell when the battery cell is damaged, so that the current and the voltage in the circuit are kept consistent.
Further, a driving assembly 5 is further arranged in the sorting chamber 11, and the driving assembly 5 is used for driving the electric core frame 4 to move close to or away from the mounting frame 21.
On the basis of the above structure, the driving assembly 5 in the sorting chamber 11 is used to drive the movement of the core frame 4 toward or away from the mounting frame 21.
Because the battery cell is filled in the battery cell frame 4, if the electrolyte in the battery cell needs to be activated to enable the battery cell to have a discharging function, the battery cell needs to be in contact with the probe 240 and electrically connected, and the power supply module charges the battery cell through the conduction of the probe 240 to activate the electrolyte, so that the battery cell has the discharging function. It is therefore necessary to move the cell in the direction of the probe 240 and bring the cell into abutment with the probe 240. In this embodiment, therefore, the driving assembly 5 needs to be provided to drive the die frame 4 to move toward the mounting frame 21 to realize the charging and discharging function of the die.
Further, the driving assembly 5 includes a cylinder that drives the movement of the electric core frame 4 toward or away from the mounting frame 21.
On the basis of the above-described structure, the cell frame 4 is driven by the air cylinder to effect movement of the cell frame 4 toward or away from the mounting frame 21.
The cylinder drives the movement of the electric core frame 4 to approach or separate from the mounting frame 21, so that the electric core frame 4 is electrically connected with the probe 240 when approaching the probe 240 to realize a charging and discharging process, and is separated from the probe 240 and completes the whole sorting process after completing charging and discharging and sorting. The whole process is more automatic, saves labor and cost, and is more convenient.
Besides the driving by using the air cylinder, the motor driving or other driving modes in the prior art can be adopted, and the electric core frame 4 can only move close to or away from the mounting frame 21, so that the electric core frame can be selected and set according to the actual situation.
Example 6 based on the above-described cell capacity sorting apparatus,
the application also provides a method for using the battery cell capacity sorting equipment, which comprises the following steps:
firstly, placing a core frame 4 filled with a battery core into a positioning space;
Step two, after the position sensor 02 detects that the electric core frame 4 is placed at the corresponding position, transmitting a position signal to the controller, and enabling the positioning pin 01 to be aligned with the positioning hole;
step three, the controller drives the electric core frame 4 to move and approach the mounting frame 21, and the micro-motion sensor 03 detects the position change of the electric core frame 4 in the approaching process of the electric core frame 4; the first detector 04 detects the position of the electric core frame 4, so that the electric core is electrically connected with the probe 240, and capacity division is carried out on the electric core;
step four, starting a cooling component to cool the power cavity 12 and the sorting cavity 11;
and fifthly, after the capacity division of the electric core is finished, the controller drives the electric core frame 4 to move and be far away from the mounting frame 21, the second detector 05 detects the position of the electric core frame 4, and the controller controls the electric core frame 4 to return to the positioning space.
In the present embodiment, step one, the cell frame 4 filled with the cells is placed in a positioning space at the bottom end in the sorting chamber 11 in the machine body 1, and the position of the cell frame 4 is adjusted in the positioning space.
And step two, after the position of the electric core frame 4 is adjusted, the position sensor 02 at the diagonal position of the positioning space detects that the electric core frame 4 is placed at the corresponding position, and detects that the electric core frame 4 is balanced and placed to be qualified, so that signals are transmitted to the controller. The positioning pin 01 is made to correspond to the positioning hole of the electric core frame 4, the positioning pin 01 is inserted into the positioning hole, if the positioning pin 01 can be successfully inserted into the positioning hole, the next step is carried out, and if the positioning pin 01 cannot be successfully inserted into the positioning hole, the position of the electric core frame 4 needs to be readjusted, so that the positioning pin 01 can be successfully inserted into the positioning hole.
And thirdly, when the controller receives the signal of the position sensor 02, the controller starts to operate, the positioning space is driven to move upwards and drive the electric core frame 4 to move, the micro-motion detector detects the position of the electric core frame 4 at any moment in the moving process, and when the electric core frame 4 moves at the corresponding position, the first detector 04 detects the signal and transmits the signal to the controller, so that the controller stops moving. At this time, the battery cell is electrically connected to the probe 240, and the capacity of the battery cell is divided.
Step four, in the capacity-dividing process of the battery cell, the power supply, the probe 240 and other parts in the machine body 1 start to generate heat, so that the cooling component is started and the parts in the machine body 1 are cooled in a circulating way.
And fifthly, after the capacity of the electric core is divided, the electric core is disconnected with the probe 240, the controller controls the positioning space to move downwards away from the mounting frame 21, the electric core frame 4 returns to the original position, the second detector 05 detects the position of the downward movement of the electric core frame 4, and after the electric core frame 4 reaches the original position, the second detector 05 transmits a signal to the controller, and the controller stops moving.
It will be apparent to those skilled in the art from this disclosure that various other changes and modifications can be made which are within the scope of the invention as defined in the appended claims.

Claims (7)

1. A battery cell capacity sorting apparatus, comprising:
the machine body is provided with a sorting cavity and a power supply cavity, and a power supply module is arranged in the power supply cavity; the bottom end of the sorting cavity is provided with a first air port, and the top end of the sorting cavity is provided with a second air port; a third air port is formed in the top end of the power cavity, and a fourth air port is formed in the bottom end of the power cavity; the second air port is communicated with the third air port; the fourth air port is communicated with the first air port;
the cooling component is arranged in the machine body and used for reducing the temperature of air flowing through the cooling component and discharging the air through the fourth air port; the cooling assembly comprises a heat exchanger and a fan, the heat exchanger is used for reducing the temperature of hot air flowing around the heat exchanger, and the fan is used for guiding cool air to be discharged through the fourth air port; the cooling assembly further comprises a water pipe, wherein the water pipe is communicated with the heat exchanger and is used for providing cold water for the heat exchanger;
the cell positioning device comprises a plurality of positioning pieces, wherein the positioning pieces form a positioning space, and the positioning space is used for positioning the position of a cell frame; the electric core frame is provided with a positioning hole, the positioning piece is provided with a positioning pin, a position sensor and a micro-motion sensor, and the positioning pin is matched with the positioning hole; the position sensor is used for detecting the position of the electric core frame; the micro-motion sensor is used for detecting the position change of the electric core frame in the moving process; the controller is electrically connected with the position sensor and the micro-motion sensor and is used for receiving signals of the position sensor and the micro-motion sensor; the battery cell positioning device is arranged at the bottom end of the sorting cavity; the battery cell positioning device further comprises a first detector and a second detector, wherein the first detector and the second detector are electrically connected with the controller; the first detector is used for detecting the position of the electric core frame when the controller controls the electric core frame to move upwards; the second detector is used for detecting the position of the electric core frame when the controller controls the electric core frame to move downwards.
2. The electrical cell capacity sorting apparatus of claim 1, wherein the cooling assembly includes a plurality of fans disposed at the bottom end of the sorting chamber, the fans being configured to direct the cool air from the bottom end of the sorting chamber toward the top end of the sorting chamber.
3. The cell capacity sorting apparatus according to claim 1 or 2, wherein the sorting chamber is provided with a maintenance window, and a probe assembly is further provided in the sorting chamber, the probe assembly including a mounting frame and a plurality of probe groups; the mounting frame is slidably mounted in the sorting cavity; the mounting frame can slide in or out of the sorting chamber from the maintenance window; the probe groups are arranged on the mounting frame; the probe set comprises a plurality of probes, and the power supply module is electrically connected with the probe set.
4. The battery cell capacity sorting apparatus of claim 3, wherein the probe assembly includes a roller coupled to the mounting frame; the sorting cavity is provided with a sliding rail, and the roller is connected with the sliding rail in a sliding fit manner so that the mounting frame can slide in or slide out of the sorting cavity from the maintenance window; the probe assembly further comprises a bearing piece, the bearing piece is connected with the mounting frame, and the bearing piece is used for being abutted with the sliding rail to bear the weight of the probe assembly.
5. The battery cell capacity sorting equipment according to claim 3, wherein a bypass plate assembly is further arranged in the sorting cavity, the bypass plate assembly comprises a plurality of bypass plates and bypass plate mounting frames which are mutually connected in series, the plurality of bypass plates are mounted on the bypass plate mounting frames, and each bypass plate is electrically connected with each probe in series; the bypass board mounting frame is provided with an adapter piece, the adapter piece is positioned on one side of the bypass board mounting frame, and each bypass board is electrically connected with the adapter piece; the bypass board assembly is electrically connected with the power supply through the adapter.
6. The cell capacity sorting apparatus of claim 5, wherein the sorting chamber is further provided therein with a cell frame for placing the cells, the cell frame being movable toward or away from the mounting frame; the probe set is used for being electrically connected with the electric core of the electric core frame after the electric core frame moves close to the mounting frame; the bypass board is used for being connected with the battery core in parallel when the probe group is electrically connected with the battery core.
7. A method of using the cell capacity sorting apparatus of any one of claims 1-6, comprising the steps of:
Step one, placing a cell frame filled with cells into a positioning space by using the cell capacity sorting equipment according to any one of claims 1 to 6;
step two, after the position sensor detects that the electric core frame is placed at the corresponding position, transmitting a position signal to the controller, and enabling the positioning pin to be aligned with the positioning hole;
step three, the controller drives the electric core frame to move and approach the mounting frame, and in the approach process of the electric core frame, the micro-motion sensor detects the position change of the electric core frame; the first detector detects the position of the electric core frame, so that the electric core is electrically connected with the probe set, and capacity division is carried out on the electric core;
step four, starting a cooling component to cool the power cavity and the sorting cavity;
and fifthly, after the capacity division of the electric core is finished, the controller drives the electric core frame to move and be far away from the mounting frame, the second detector detects the position of the electric core frame, and the controller controls the electric core frame to return to the initial position.
CN202310754891.9A 2023-06-26 2023-06-26 Battery cell positioning device, battery cell capacity sorting equipment and use method thereof Active CN116475102B (en)

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