CN218136304U - Y-shaped production line for intelligent lock production - Google Patents

Y-shaped production line for intelligent lock production Download PDF

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Publication number
CN218136304U
CN218136304U CN202222621096.6U CN202222621096U CN218136304U CN 218136304 U CN218136304 U CN 218136304U CN 202222621096 U CN202222621096 U CN 202222621096U CN 218136304 U CN218136304 U CN 218136304U
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production line
assembly
detection
line
production
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梁鑫超
孟凡辉
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Guangdong Bogao Intelligent Equipment System Co ltd
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Guangdong Bogao Intelligent Equipment System Co ltd
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Abstract

The utility model provides a Y shape production line for intelligent lock production, its technical scheme main points are Y shape production line for intelligent lock production, including the assembly line that is used for assembling intelligent lock part in proper order, the detection production line that is used for detecting intelligent lock finished product quality, the assembly line is equipped with two and sets up in the both sides of detection production line with symmetrical mode branch, two the assembly line is on a parallel with the detection production line arranges, the feed end of detection production line lays in the discharge end department of assembly line, two the assembly line forms Y shape overall arrangement structure with the detection production line jointly; this scheme can realize improving the packaging efficiency of production line to the adaptation promotes the conveying efficiency and the detection efficiency of production line simultaneously, makes the production line have better economic benefits.

Description

Y-shaped production line for intelligent lock production
Technical Field
The utility model relates to a production line overall arrangement field especially relates to a Y shape production line for intelligent lock production.
Background
Along with the improvement of living standard and the rapid development of intelligent lock related technology, the use of the intelligent lock is gradually popularized, and the assembly efficiency and quality of the intelligent lock are reversely improved.
At present, in order to improve the assembly efficiency and quality, the layout of the production line is optimized, specifically, reference can be made to the technical scheme of patent application number 201420204709.9 for the optimized layout of the production line, and the layout of the automatic production line of the intensive bus duct is disclosed. The automatic production line is sequentially divided into a preassembly section, a riveting section, an assembling section, a detecting section and a packaging section along the direction of the automatic production line, wherein the preassembly section is designed in a two-station mode which is arranged in parallel and spaced; the assembly section is designed in a three-station mode with parallel arrangement and intervals and comprises an assembly section first station, an assembly section second station and an assembly section third station.
According to the scheme, the working tables extending in a belt shape are arranged on two sides of the main conveying belt, the transverse bidirectional moving device or the detection claw is arranged between the main conveying belt and the working tables, workpieces on the main conveying belt transversely move to the working tables for assembly, the workpieces return to the main conveying belt after the assembly is completed, and the semi-finished products are conveyed to the next station by the main conveying belt; this scheme adopts workstation and main conveyer belt parallel to arrange side by side, and a conveyer belt of both sides workstation sharing is carried, and in process of production, the workman's of both sides equipment speed need keep synchronous, and it is higher to workman's equipment requirement, and product quality testing process still accomplishes on main conveyer belt, and the local mode of this production line has faster packaging efficiency, nevertheless can't match with packaging efficiency in supporting links such as transport and quality testing, leads to production efficiency to promote less, remains to optimize.
Therefore, the technical scheme solves the problem how to improve the assembly efficiency of the production line, and simultaneously, the conveying efficiency and the detection efficiency of the production line are improved in an adaptive mode, so that the production line has better economic benefits.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a Y shape production line for intelligence lock production realizes improving the packaging efficiency of production line to the while adaptation promotes the conveying efficiency and the detection efficiency of production line, makes the production line have better economic benefits.
In order to achieve the above object, the present invention provides the following technical solutions:
the Y-shaped production line for intelligent lock production comprises an assembly production line for sequentially assembling intelligent lock components and a detection production line for detecting the quality of an intelligent lock finished product, wherein the assembly production line is provided with two rows which are symmetrically arranged on two sides of the detection production line; the two rows of the assembly production lines are arranged in parallel to the detection production line; the feed end of the detection production line is arranged at the discharge end of the assembly production line, and the discharge end is the end of the detection production line far away from the assembly production line.
The detection production line comprises a detection conveying belt and a detection station, wherein the detection conveying belt is used for outputting finished intelligent lock products on the assembly production line; the detection station comprises an aging workbench and a detection operation station which are sequentially arranged on the same side of the detection conveyer belt along the length direction of the detection conveyer belt.
Further, the detection stations are arranged in a plurality of positions and are sequentially arranged along the length direction of the detection conveying belt.
Further, the detection stations are symmetrically arranged on two sides of the detection conveying belt.
The detection production line further comprises a visual detection device for detecting accessory packages; the detection conveyer belt passes through the visual detection device, and the visual detection device is positioned between the discharge end of the detection conveyer belt and the detection station.
The assembly production line comprises an assembly conveying belt for conveying towards the detection production line, a rack extending along the length direction of the assembly conveying belt, and a plurality of assembly operation positions sequentially arranged along the length direction of the assembly conveying belt; the assembly conveying belt is fixed on the rack.
It is further provided that the assembly station is arranged on a side of the assembly conveyor belt remote from an adjacent assembly line.
The assembly production line further comprises a plurality of storage boxes, three-color alarm lamps and electrostatic bracelets, wherein the storage boxes and the three-color alarm lamps are fixed on the rack; warning light, static bracelet, receiver and single the correspondence equipment operation position constitutes an equipment station.
The assembly station further comprises an information billboard and a lighting lamp which are fixed on the rack; the information billboard and the illuminating lamp are positioned on the upper side of the assembly conveying belt.
The assembly production line further comprises a visual screwing machine, a visual dispenser and a visual line arranging machine; the assembly conveying belt sequentially passes through the visual screwing machine, the visual glue dispenser and the visual line arranging machine; the visual screwing machine and the visual dispenser as well as the visual dispenser and the visual line arranging machine are respectively provided with a corresponding assembly operation position.
Compared with the prior art, the utility model discloses a scheme has following advantage:
1. in the Y-shaped production line for intelligent lock production, two lines of assembly production lines for assembling intelligent lock components are arranged, the two lines of assembly production lines are symmetrically arranged and run independently of each other, workers on two sides respectively carry out flow assembly on stations on the corresponding assembly production lines, double assembly efficiency is achieved, assembled semi-finished products are transported through respective assembly production lines, and conveying efficiency is prevented from being reduced due to improvement of assembly efficiency; the detection production line is arranged between two rows of assembly production lines, the feeding end of the detection production line is located at the discharging end of the assembly production line and is located between the feeding end of the detection production line and the discharging end of the detection production line, finished products after assembly of the assembly production lines on two sides are collected on the detection production line to perform partial selective inspection, and the two rows of assembly production lines and the detection production line jointly form a Y-shaped layout structure, so that the assembly production line has high quality control and delivery efficiency, the assembly efficiency of the production line is improved, the conveying efficiency and the detection efficiency of the production line are improved by means of adaptation, and the production line has good economic benefits.
2. The utility model relates to an in the Y shape production line for intelligent lock production, the workman stands on the detection operation position that detects the production line, will be located the intelligent lock finished product on the detection conveyer belt, takes out at random and places to carry out quality testing on the ageing work platform, improves detection efficiency.
3. The utility model relates to an in the Y shape production line for intelligent lock production, before detecting the conveyer belt output product, can carry the product to visual detection device, whether leak through visual detection device inspection and put the accessory package, if leak and put the accessory package, visual detection device then sends the warning, improves the quality of product accuse.
4. The utility model relates to an in the Y shape production line for intelligent lock production, all there is the workman in the equipment on a plurality of operation positions on the assembly production line, and the corresponding intelligent lock part of workman equipment in every operation position along with the transport of equipment conveyer belt, assembles the parts of difference in proper order on the embryo spare, until accomplishing off-the-shelf equipment, and the workman in lower assembly operation position can also inspect the equipment in last assembly operation position, has higher production line efficiency and production quality.
5. The utility model relates to an in the Y shape production line for intelligent lock production, the receiver is fixed in the frame, and is located the downside of equipment conveyer belt, is used for depositing the static bracelet, and the workman on every equipment operation position can use the static bracelet to eliminate hand static, avoids the hand to adsorb there is the hair dust, prevents that the intelligent lock from being infected with the foreign matter.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a layout perspective view of a Y-shaped production line for smart lock production in an embodiment of the present invention;
fig. 2 is a top view of a Y-shaped production line for smart lock production in an embodiment of the present invention;
fig. 3 is a side view of a Y-shaped production line for smart lock production in an embodiment of the present invention;
fig. 4 is a flow layout diagram of a Y-shaped production line for intelligent lock production in an embodiment of the present invention.
Reference numerals are as follows: 1. assembling a production line; 2. detecting a production line;
11. a frame; 12. assembling stations; 13. assembling a conveying belt; 14. a wind-driven batch hanging wheel; 15. a visual line arranging machine; 16. a visual dispenser; 17. a visual screw driving machine; 18. a barrier controller; 19. a power module;
121. an illuminating lamp; 122. an alarm light; 123. an electric fan; 124. an information billboard; 125. a material supplementing frame; 126. assembling an operation position; 127. a storage box;
191. a reflux elevator; 192. an electric appliance control cabinet;
21. a visual inspection device; 22. detecting the conveying belt; 23. detecting a station;
231. detecting an operation position; 232. and (7) aging the workbench.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
As shown in fig. 1-4, the utility model provides a Y-shaped production line for intelligent lock production, which comprises an assembly production line 1 for assembling intelligent lock components in sequence and a detection production line 2 for detecting the quality of the finished intelligent lock product, wherein the assembly production line 1 is provided with two columns which are symmetrically arranged on two sides of the detection production line 2; the two rows of the assembly production lines 1 are arranged in parallel to the detection production line 2; the feeding end of the detection production line 2 is arranged at the discharging end of the assembly production line 1, and the two lines of the assembly production line 1 and the detection production line 2 form a Y-shaped layout structure together.
The intelligent lock assembly line has the advantages that two rows of assembly lines 1 for assembling intelligent lock components are arranged, the two rows of assembly lines 1 are symmetrically arranged and run independently of each other, workers on two sides respectively carry out flow assembly on stations on the corresponding assembly lines 1, double assembly efficiency is achieved, assembled semi-finished products are transported through the respective assembly lines 1, and conveying efficiency is prevented from being reduced due to improvement of assembly efficiency; detect production line 2 and set up between two assembly manufacturing line 1, the feed end that detects production line 2 is located assembly manufacturing line 1's discharge end department to be located between the feed end that detects production line 2 and the discharge end that detects production line 2, the finished product after 1 equipment of both sides assembly manufacturing line is accomplished collects and carries out the part spot check on detecting production line 2, two assembly manufacturing line 1 forms Y shape layout structure with detecting production line 2 jointly, has higher article accuse quality and shipment efficiency, realizes improving the packaging efficiency of production line, and the while adaptation promotes the conveying efficiency and the detection efficiency of production line, makes the production line have better economic benefits.
The detection production line 2 has the specific structure that the detection production line 2 comprises a detection conveyer belt 22 and a detection station 23, wherein the detection conveyer belt 22 is used for outputting finished intelligent lock products on the assembly production line 1; the inspection station 23 includes an aging station 232 and an inspection station 231, which are sequentially disposed on the same side of the inspection conveyer 22 in the longitudinal direction of the inspection conveyer 22.
In the use, the workman stands on the detection operation position 231 that detects production line 2, will be located the intelligence lock finished product that detects on the conveyer belt 22, takes out at random and places and carry out quality testing to ageing workstation 232 on, improves detection efficiency.
Preferably, the detection stations 23 are arranged in a plurality and are sequentially arranged along the length direction of the detection conveyer belt 22.
Preferably, the inspection stations 23 are symmetrically arranged on both sides of the inspection conveyer 22.
In a further improvement, the inspection line 2 further comprises a visual inspection device 21 for inspecting the accessory packages; the detection conveyer belt 22 passes through the visual detection device 21, and the visual detection device 21 is positioned between the discharge end of the detection conveyer belt 22 and the detection station 23.
Before the product is output by the detection conveyer belt 22, the product is conveyed to the visual detection device 21, whether the accessory package is missed is checked by the visual detection device 21, if the accessory package is missed, the visual detection device 21 gives a warning, and the quality of product control is improved.
The assembly line 1 has a specific structure that the assembly line 1 comprises an assembly conveyor belt 13 for conveying towards the detection line 2, a frame 11 extending along the length direction of the assembly conveyor belt 13, and a plurality of assembly operation positions 126 sequentially arranged along the length direction of the assembly conveyor belt 13; the assembly conveyor 13 is fixed to the frame 11.
In actual production, workers are all assembled at a plurality of operation positions on the assembly production line 1, the workers at each operation position assemble a corresponding intelligent lock component, different components are sequentially assembled on the blank along with the conveying of the assembly conveying belt 13 until the assembly of the finished product is completed, and the workers at the next assembly operation position 126 can also check the assembly of the previous assembly operation position 126, so that the production line efficiency and the production quality are higher.
Preferably, the assembly station 126 is arranged on the side of the assembly conveyor belt 13 remote from the adjacent assembly line 1.
In a specific implementation, the assembly line 1 further includes a plurality of storage boxes 127 and three-color alarm lamps 122 fixed on the rack 11, and an electrostatic bracelet placed in the storage boxes 127; the warning lamp 122, the electrostatic bracelet, and the storage box 127 form an assembly station 12 with the single corresponding assembly operation station 126.
In a specific implementation, the warning light 122 is specifically a three-color warning light, and may be replaced by a flashlight, a buzzer, and the like, which is not limited in this embodiment.
Storage box 127 is fixed in frame 11, and is located the downside of equipment conveyer belt 13, is used for depositing the static bracelet, and the workman on every equipment operation position 126 can use the static bracelet to eliminate hand static, avoids the hand to adsorb there is the hair dust, prevents that the intelligence lock from being infected with the foreign matter.
In a further improvement, the assembly station 12 further comprises an information signboard 124 and an illuminating lamp 121 which are fixed on the frame 11; the message board 124 and the illuminating lamp 121 are positioned on the upper side of the assembly conveyor belt 13.
In production applications, the assembly stations 12 of one of the rows of assembly lines 1 further comprise electric fans 123 fixed to the corresponding frames 11, said electric fans 123 being located on the upper side of the corresponding assembly conveyor 13; the assembly stations 12 of the other row of assembly lines 1 further comprise a magazine 125 fixed to the corresponding frame 11, said magazine 125 being located on the upper side of the corresponding assembly conveyor 13.
In addition, the pneumatic screwdriver hanging wheel 14 is fixed on the frame 11 and used for assembling the pneumatic screwdriver; the windrow hanging wheel 14 is positioned right above the assembly conveyor belt 13.
In practical application, the assembly line 1 further comprises a visual screwing machine 17, a visual dispenser 16 and a visual line arranging machine 15; the assembly conveying belt 13 sequentially passes through a visual screwing machine 17, a visual dispenser 16 and a visual line arranging machine 15; the assembly operation positions 126 are respectively arranged between the visual screwing machine 17 and the visual dispenser 16 and between the visual dispenser 16 and the visual wire arranging machine 15 correspondingly.
The assembly line 1 further comprises a blocking controller 18, a power module 19; the blocking controller 18 and the power module 19 are respectively arranged at the discharge end and the feed end of the assembly production line 1; the power module 19 comprises a reflux lifter 191 and an electric control cabinet; the electric appliance control cabinet 192, the reflux lifter 191 and the assembly production line 1 are connected in sequence.
The foregoing is only a partial embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. A Y shape production line for intelligent lock production, including the assembly line that is used for assembling intelligent lock part in proper order, be used for detecting the detection production line of intelligent lock finished product quality, its characterized in that, the assembly line is equipped with two to divide with the mode of symmetry and establish the both sides of detecting the production line are two the assembly line is on a parallel with it arranges to detect the production line, the feed end that detects the production line is laid the discharge end department of assembly line, two the assembly line forms Y shape overall arrangement structure with the detection production line jointly.
2. The Y-shaped production line for intelligent lock production according to claim 1, wherein the detection production line comprises a detection conveyor belt for outputting finished intelligent lock products on an assembly production line, a detection station; the detection station comprises an aging workbench and a detection operation station which are sequentially arranged on the same side of the detection conveyer belt along the length direction of the detection conveyer belt.
3. The Y-shaped production line for intelligent lock production as recited in claim 2, wherein the detection stations are provided in plurality and are sequentially arranged along the length direction of the detection conveyor belt.
4. The Y-shaped production line for intelligent lock production as recited in claim 2, wherein the detection stations are symmetrically arranged on two sides of the detection conveying belt.
5. The Y-shaped production line for smart lock production as recited in claim 2, wherein the inspection production line further comprises a visual inspection device for inspecting accessory packages; the detection conveyer belt passes through the visual detection device, and the visual detection device is positioned between the discharge end of the detection conveyer belt and the detection station.
6. The Y-shaped production line for intelligent lock production according to claim 1, wherein the assembly production line comprises an assembly conveyor belt for conveying towards the detection production line, a rack extending along the length direction of the assembly conveyor belt, and a plurality of assembly operation positions arranged in sequence along the length direction of the assembly conveyor belt; the assembly conveying belt is fixed on the rack.
7. Y-shaped production line for smart lock production according to claim 6, characterized in that the assembly station is arranged on the side of the assembly conveyor belt remote from the adjacent assembly line.
8. The Y-shaped production line for intelligent lock production according to claim 6, wherein the assembly production line further comprises a plurality of storage boxes and three-color alarm lamps which are fixed on the rack, and an electrostatic bracelet placed in the storage boxes; the warning light, the static bracelet, the receiver and single the equipment operation position that corresponds constitute an equipment station.
9. The Y-shaped production line for intelligent lock production as recited in claim 8, wherein the assembly station further comprises an information signboard and an illuminating lamp which are fixed on the rack; the information billboard and the illuminating lamp are positioned on the upper side of the assembly conveying belt.
10. The Y-shaped production line for intelligent lock production as recited in claim 6, wherein the assembly production line further comprises a visual screwing machine, a visual glue dispenser, a visual line arranging machine; the assembly conveying belt sequentially passes through the visual screwing machine, the visual glue dispenser and the visual wire arranging machine; the visual screwing machine and the visual dispenser as well as the visual dispenser and the visual line arranging machine are respectively provided with a corresponding assembly operation position.
CN202222621096.6U 2022-09-30 2022-09-30 Y-shaped production line for intelligent lock production Active CN218136304U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222621096.6U CN218136304U (en) 2022-09-30 2022-09-30 Y-shaped production line for intelligent lock production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222621096.6U CN218136304U (en) 2022-09-30 2022-09-30 Y-shaped production line for intelligent lock production

Publications (1)

Publication Number Publication Date
CN218136304U true CN218136304U (en) 2022-12-27

Family

ID=84567266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222621096.6U Active CN218136304U (en) 2022-09-30 2022-09-30 Y-shaped production line for intelligent lock production

Country Status (1)

Country Link
CN (1) CN218136304U (en)

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