CN218134403U

CN218134403U - Stabilizer bar end processingequipment

Info

Publication number: CN218134403U
Application number: CN202221969188.7U
Authority: CN
Inventors: 刘军; 游磊; 王健
Original assignee: Wuhu Zhongrui Spring Co ltd
Current assignee: Wuhu Zhongrui Spring Co ltd
Priority date: 2022-07-28
Filing date: 2022-07-28
Publication date: 2022-12-27
Anticipated expiration: 2032-07-28

Abstract

The utility model discloses a stabilizer bar end processingequipment, be equipped with the bed die on the base, the base top is equipped with the frame roof beam, be equipped with the punching die on the bed die, the frame roof beam rear side is equipped with bending mechanism, be equipped with punching mechanism on the frame roof beam of bending mechanism front side, the frame roof beam rear side is equipped with the connecting seat through removing elevating system, the connecting seat front side is equipped with the connecting block through stretching the pole before through, the connecting block front side is equipped with special-shaped clamping mechanism through rotating the motor; the utility model discloses an equipment processing mode that punches a hole after bending earlier can effectively solve hole tensile deformation quality problem, guarantees product stability and qualification rate, and this application is bent and is avoided traditional substep to process the middle transportation with the integral type design that punches a hole simultaneously, labour saving and time saving, greatly increased machining efficiency, and realized stabilizing centre gripping and autogiration and trade limit processing through fixture, need not artifical gripping processing, and the security is high.

Description

Stabilizer bar end processingequipment

Technical Field

The utility model relates to a car stabilizer bar processing equipment technical field especially relates to a stabilizer bar end processingequipment.

Background

Need punch a hole in stabilizer bar end course of working bend, traditional processing method punches a hole through punching equipment earlier, is transporting to bending equipment and bending the processing, and such processing method wastes time and energy, and bends earlier after punching a hole and can cause the pass that punches a hole to appear tensile deformation, causes the work piece to rework and scrap, consequently, the utility model provides a stabilizer bar end processingequipment is in order to solve the problem that exists among the prior art.

SUMMERY OF THE UTILITY MODEL

In view of the above problem, an object of the utility model is to provide a stabilizer bar end processingequipment, this stabilizer bar end processingequipment bends earlier the equipment processing mode that punches a hole after can effectively solve hole tensile deformation quality problem, guarantee product stability and qualification rate, this application is bent and is avoided the middle transportation of traditional substep processing with the integral type design that punches a hole simultaneously, labour saving and time saving, greatly increased machining efficiency, and realized stabilizing centre gripping and autogiration and trade limit processing, need not artifical gripping processing, the security is high.

For realizing the purpose of the utility model, the utility model discloses a following technical scheme realizes: the utility model provides a stabilizer bar end processingequipment, processing agency includes base, bed die, frame roof beam, the mould of punching a hole, the mechanism of bending and the mechanism of punching a hole, be equipped with the bed die on the base, the bed die passes through a support platform fixed mounting, the base top is equipped with the frame roof beam, be equipped with the mould of punching a hole on the bed die, frame roof beam rear side is equipped with the mechanism of bending, be equipped with the mechanism of punching a hole on the frame roof beam of the mechanism front side of bending, the mechanism of punching a hole sets up with the mechanism interval of bending, fixture is including removing elevating system, connecting seat, preceding pole, connecting block, rotation motor and dysmorphism clamping mechanism, frame roof beam rear side is equipped with the connecting seat through removing elevating system, the connecting seat front side is equipped with the connecting block through preceding pole, and the symmetry is equipped with the guide bar between the connecting block of preceding pole both sides and the connecting seat, the connecting block front side is equipped with dysmorphism clamping mechanism through rotating the motor output fixed connection, rotates the motor and is step motor.

The further improvement is that: the bending mechanism comprises a telescopic oil cylinder, a positioning pressing die, a shrinkage groove, a bending oil cylinder and a bending pressing block, wherein the positioning pressing die is arranged below the frame beam through the telescopic oil cylinder, guide rods are symmetrically arranged between two sides of the telescopic oil cylinder at the upper end of the positioning pressing die and the frame beam, the front side of the positioning pressing die is provided with the shrinkage groove, a bending pressing block is arranged in the shrinkage groove through the bending oil cylinder, a guide sliding strip is arranged in the shrinkage groove, the upper side of the bending pressing block is provided with an adaptation groove, the adaptation groove and the guide sliding strip are matched in a sliding manner, the lower side of the bending pressing block is in an inclined plane shape, and the lower side of the positioning pressing die is matched with the inclined plane at the rear side of the lower die.

The further improvement is that: the positioning pressing die is characterized in that a positioning groove is formed in the inclined surface of the lower side of the positioning pressing die and used for clamping and positioning the stabilizer bar between the positioning pressing die and the lower die, positioning columns are symmetrically arranged on two sides of the positioning groove, slots are correspondingly formed in the rear side of the lower die and the positioning columns, the positioning columns are matched with the slots and used for positioning the positioning pressing die in a pressing mode, and the positioning pressing die is prevented from being deviated backwards and dislocated due to the inclined surface matching

The further improvement is that: the punching mechanism comprises a punching oil cylinder, a guide post and a punching upper die, the punching oil cylinder is arranged on a frame beam on the front side of the bending mechanism, the guide post is symmetrically arranged between the two sides of the lower die and the frame beam, the upper punching die is arranged on the guide post, the upper punching die is in sliding connection with the guide post, the upper punching die is in telescopic end connection with the upper punching oil cylinder, the lower side of the upper punching die is matched with the punching die, the front side of the lower die is communicated with the punching die, and the punching waste is automatically fallen down and collected due to inclined arrangement.

The further improvement is that: the movable lifting mechanism comprises a movable groove, a driving screw rod, a movable seat and a lifting rod, the movable groove is arranged on the lower surface of the rear side of the frame beam, the movable groove is transversely arranged and is close to the rear side edge of the frame beam, the movable seat is arranged in the movable groove through the driving screw rod, the movable seat is matched with T-shaped sliding of the movable groove and in threaded transmission with the driving screw rod, the lifting rod is arranged below the movable seat, the lower part of the lifting rod is fixedly connected with the upper part of the connecting seat, guide rods are symmetrically arranged on the upper parts of the connecting seats on the two sides of the lifting rod, the guide rods stretch into the movable seat to be connected in a sliding guide mode, a driving motor is arranged on one side of the frame beam, and the output end of the driving motor is connected with the driving screw rod to be transmitted.

The further improvement lies in that: the special-shaped clamping mechanism comprises a rotating disc, an adjusting groove, a two-way screw, an adjusting seat, a clamping cylinder and a special-shaped clamping block mechanism, the rotating disc is arranged at the output end of the rotating motor, the adjusting groove is symmetrically arranged on the front side of the rotating disc, the adjusting groove is symmetrically provided with two groups, the adjusting seat is symmetrically arranged in the adjusting groove through the two-way screw, the two-way screw is not in threaded section and is respectively arranged in different adjusting grooves, the adjusting seat is in threaded transmission with the two-way screw, the two-way screw is symmetrically arranged on the two sides of the adjusting seat through the clamping cylinder, and the single side of the clamping cylinder is provided with two groups of special-shaped clamping block mechanisms.

The further improvement lies in that: dysmorphism grip block mechanism includes splint seat, shrinkage cavity, flexible cylinder, buffer spring and side splint, the flexible end of two sets of centre gripping cylinders of one side is equipped with the splint seat in the regulation seat, splint seat one side evenly distributed has the shrinkage cavity, be equipped with flexible cylinder in the shrinkage cavity, flexible cylinder corresponds with the shrinkage cavity and is equipped with the multiunit, and flexible cylinder terminal surface is the ball form, spacing sliding connection between flexible cylinder and the shrinkage cavity, avoids flexible cylinder to drop, be equipped with buffer spring between flexible cylinder tail end and the shrinkage cavity bottom, the flexible end of centre gripping cylinder of opposite side is equipped with side splint in the regulation seat, and a side splint side is the smooth surface, gathers together with splint seat subtend during the centre gripping and removes the completion and stabilize the centre gripping, adjusts seat, splint seat and side splint and sets up the slope and sets up the crooked stabilizer bar section centre gripping of adaptation.

The utility model has the advantages that: the utility model discloses an equipment processing mode that punches a hole after bending earlier can effectively solve hole tensile deformation quality problem, guarantees product stability and qualification rate, and this application is bent and is avoided traditional substep to process the middle transportation with the integral type design that punches a hole simultaneously, labour saving and time saving, greatly increased machining efficiency, and realized stabilizing centre gripping and autogiration and trade limit processing through fixture, need not artifical gripping processing, and the security is high.

Drawings

Fig. 1 is a front view of the whole body of the present invention.

Fig. 2 is a front view of the punching-free mechanism of the present invention.

Fig. 3 is a side sectional view of the present invention.

Fig. 4 is a rear view of the lower mold of the present invention.

Fig. 5 is a sectional view of the splint base of the present invention.

Fig. 6 is a schematic view of a stabilizer bar of the present invention.

Wherein: 1. a base; 2. a lower die; 3. a frame beam; 4. punching a hole die; 5. a connecting seat; 6. a front extension rod; 7. connecting blocks; 8. rotating the motor; 9. a telescopic oil cylinder; 10. positioning a pressing die; 11. a shrinking slot; 12. bending the oil cylinder; 13. bending the pressing block; 14. positioning a groove; 15. a positioning column; 16. inserting slots; 17. a blanking hole; 18. punching an oil cylinder; 19. a guide post; 20. punching an upper die; 21. a moving groove; 22. a drive screw; 23. a movable seat; 24. a lifting rod; 25. a drive motor; 26. rotating the disc; 27. an adjustment groove; 28. a bidirectional screw; 29. an adjusting seat; 30. a clamping cylinder; 31. a clamping plate seat; 32. a contraction hole; 33. a telescopic cylinder; 34. a buffer spring; 35. and a side clamping plate.

Detailed Description

In order to deepen the understanding of the present invention, the following embodiments are combined to further detail the present invention, and the present embodiment is only used to explain the present invention, and does not constitute the limitation of the protection scope of the present invention.

According to the drawings 1-6, the embodiment provides a stabilizer bar end processing device which comprises a processing mechanism and a clamping mechanism, wherein the processing mechanism comprises a base 1, a lower die 2, a frame beam 3, a punching die 4, a bending mechanism and a punching mechanism, the lower die 2 is arranged on the base 1 and fixedly mounted through a support platform, the frame beam 3 is arranged above the base 1, the punching die 4 is arranged on the lower die 2, the bending mechanism is arranged on the rear side of the frame beam 3, the punching mechanism is arranged on the frame beam 3 on the front side of the bending mechanism, the punching mechanism and the bending mechanism are arranged at intervals, the clamping mechanism comprises a movable lifting mechanism, a connecting seat 5, a forward extending rod 6, a connecting block 7, a rotating motor 8 and a special-shaped clamping mechanism, the connecting seat 5 is arranged on the rear side of the frame beam 3 through the movable lifting mechanism, the connecting block 7 is arranged on the front side of the connecting seat 5 through the forward extending rod 6, guide rods are symmetrically arranged between the connecting blocks and the connecting seat on two sides of the forward extending rod, the front side of the connecting block 7 through the rotating motor 8, the special-shaped clamping mechanism is arranged through the rotating motor 8 and fixedly connected with the output end of the rotating motor, and the rotating motor is a stepping motor.

Bending mechanism includes flexible hydro-cylinder 9, positioning die 10, shrink groove 11, bend hydro-cylinder 12 and the briquetting 13 of bending, 3 below on the frame roof beam are equipped with positioning die 10 through flexible hydro-cylinder 9, the symmetry is equipped with the guide bar between positioning die upper end flexible hydro-cylinder both sides and the frame roof beam, positioning die 10 front side is equipped with shrink groove 11, be equipped with the briquetting 13 of bending through bending hydro-cylinder 12 in the shrink groove 11, be equipped with the direction draw runner in the shrink groove, the briquetting upside of bending is equipped with the adaptation groove, adaptation groove and the gliding direction adaptation of direction draw runner, the briquetting front side below of bending is the inclined plane form, positioning die 10 below and 2 rear side inclined plane adaptations of bed die.

Be equipped with constant head tank 14 on the inclined plane of positioning die 10 downside, the constant head tank is used for fixing a position the stabilizer bar centre gripping between positioning die and bed die, constant head tank 14 bilateral symmetry is equipped with

reference column

15, 2 rear sides of bed die correspond with reference column 15 and are equipped with slot 16, reference column 15 and slot 16 adaptation for press down to the positioning die and fix a position, prevent that the inclined plane adaptation from causing the positioning die skew dislocation backward.

The punching mechanism comprises a punching oil cylinder 18, guide posts 19 and punching upper dies 20, the punching oil cylinder 18 is arranged on the frame beam 3 on the front side of the bending mechanism, the guide posts 19 are symmetrically arranged between two sides of the lower die 2 and the frame beam 3, the punching upper dies 20 are arranged on the guide posts 19, the punching upper dies are in sliding connection with the guide posts, the upper sides of the punching upper dies 20 are fixedly connected with the telescopic ends of the punching oil cylinders 18, the lower sides of the punching upper dies are matched with the punching dies 4, the front side of the lower die 2 is communicated with the punching dies 4 to form blanking holes 17, and the punching waste materials are automatically fallen down and collected through inclined arrangement.

Remove elevating system and include shifting chute 21, drive screw 22, remove seat 23 and

lifter

24, 3 rear side lower surfaces of frame roof beam are equipped with shifting chute 21, the shifting chute transversely sets up and is close to frame roof beam rear side, be equipped with removal seat 23 through drive screw 22 in the shifting chute 21, remove seat and T type slip adaptation of shifting chute and with drive screw thread transmission, remove seat 23 below and be equipped with

lifter

24, 24 below and 5 upside fixed connection of connecting seat, the connecting seat upside symmetry of lifter both sides is equipped with the guide bar, the guide bar stretches into and removes the seat in the slip direction connection, frame roof beam 3 one side is equipped with driving motor 25, driving motor 25 output and drive screw 22 are connected the transmission.

The special-shaped clamping mechanism comprises a rotating disc 26, adjusting grooves 27, two-way screws 28, adjusting seats 29, clamping cylinders 30 and special-shaped clamping block mechanisms, the rotating disc 26 is arranged at the output end of a rotating motor 8, the adjusting grooves 27 are symmetrically arranged on the front side of the rotating disc 26, the adjusting grooves are symmetrically arranged in two groups, the adjusting seats 29 are symmetrically arranged in the adjusting grooves 27 through the two-way screws 28, the different-direction screw thread sections of the two-way screws are respectively located in different adjusting grooves, the adjusting seats and the two-way screws are in threaded transmission, the clamping cylinders 30 are symmetrically arranged on two sides of the adjusting seats 29, and the special-shaped clamping block mechanisms are arranged on one side of each clamping cylinder.

Dysmorphism grip block mechanism includes splint seat 31, shrinkage cavity 32, flexible cylinder 33, buffer spring 34 and side splint 35, two sets of centre gripping cylinder 30 flexible ends of one side are equipped with splint seat 31 in adjusting seat 29, splint seat 31 one side evenly distributed has shrinkage cavity 32, be equipped with flexible cylinder 33 in the shrinkage cavity 32, flexible cylinder corresponds with the shrinkage cavity and is equipped with the multiunit, flexible cylinder terminal surface is the ball form, spacing sliding connection between flexible cylinder and the shrinkage cavity, avoid flexible cylinder to drop, be equipped with buffer spring 34 between flexible cylinder 33 tail end and the shrinkage cavity 32 bottom, the flexible end of centre gripping cylinder 30 of opposite side is equipped with side splint 35 in adjusting seat 29, a side splint side is the smooth surface, during the centre gripping with splint seat subtend gather together to remove and accomplish stable centre gripping, adjust the seat, splint seat stabilizer bar and side splint are the slope and set up adaptation bending section centre gripping.

When the stabilizer bar clamping device is used, the stabilizer bar is vertically placed between the clamp plate seat and the side clamp plates, then the position of the adjusting seat is adjusted by rotating the bidirectional screw according to a first group of bending positions on the upper side and the lower side of the stabilizer bar, so that the stabilizer bar is aligned with the first group of bending positions, the clamping cylinder is started to enable the clamp plate seat and the side clamp plates to oppositely move and clamp, the telescopic cylinder which is in contact with the stabilizer bar is clamped, extruded and retracted during clamping, the telescopic cylinder which is not in contact with the stabilizer bar is in contact with the side clamp plates and is continuously clamped, so that the telescopic cylinder which is in contact with the stabilizer bar is completely retracted, the side surfaces of the clamp plate seat and the side clamp plates complete clamping on the stabilizer bar, and the rest telescopic cylinders limit and fix the stabilizer bar;

then a driving screw drives a moving seat to move transversely to the rear side of a processing area, the height is adjusted to enable the upper end of the stabilizer bar to be equal to the rear side of a lower die in height, a front extension rod pushes forwards to enable the upper end of the stabilizer bar to be attached to the inclined plane of the lower die, then a telescopic oil cylinder is started to drive a positioning pressing die to move downwards to position and clamp the stabilizer bar, after clamping is stabilized, a bending oil cylinder is started to drive a bending pressing block to move forwards and contact and extrude the bending pressing block with the end, the bending pressing block is bent to be flush with the upper surface of the lower die, bending is finished, the bending pressing block retracts after bending, and then the positioning pressing die is kept clamped;

and then starting the punching oil cylinder to drive the punching upper die to move downwards for punching, collecting punching waste after processing from a blanking hole, loosening the positioning press film, utilizing the retraction of the front stretching rod to drive the retraction of the stabilizing rod, then starting the rotating motor to rotate for 180 degrees to enable the end head at the other end to face upwards, then repeating the processing of bending and punching, and after the processing of the two ends is completed, retracting the front stretching rod to loosen the automatic blanking of the special-shaped clamping mechanism to complete the end processing.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a stabilizer bar end processingequipment which characterized in that: including processing agency and fixture, processing agency includes base (1), bed die (2), frame roof beam (3), punching die (4), the mechanism of bending and the mechanism of punching a hole, be equipped with bed die (2) on base (1), base (1) top is equipped with frame roof beam (3), be equipped with punching die (4) on bed die (2), frame roof beam (3) rear side is equipped with the mechanism of bending, be equipped with the mechanism of punching a hole on frame roof beam (3) of the mechanism front side of bending, fixture is equipped with connecting seat (5) through removing elevating system, connecting seat (5), preceding pole (6), connecting block (7), rotation motor (8) and dysmorphism clamping mechanism, frame roof beam (3) rear side is equipped with connecting seat (5) through removing elevating system, connecting seat (5) front side is equipped with connecting block (7) through preceding pole (6), special-shaped clamping mechanism is equipped with through rotating motor (8) in connecting block (7) front side.

2. A stabilizer bar end processing device according to claim 1, wherein: the bending mechanism comprises a telescopic oil cylinder (9), a positioning pressing die (10), a contraction groove (11), a bending oil cylinder (12) and a bending pressing block (13), wherein the positioning pressing die (10) is arranged below the frame beam (3) through the telescopic oil cylinder (9), the contraction groove (11) is arranged on the front side of the positioning pressing die (10), the bending pressing block (13) is arranged in the contraction groove (11) through the bending oil cylinder (12), and the lower side of the positioning pressing die (10) is matched with the rear side inclined surface of the lower die (2).

3. A stabilizer bar end processing apparatus as defined in claim 2, wherein: the positioning die is characterized in that a positioning groove (14) is formed in the inclined surface of the lower side of the positioning pressing die (10), positioning columns (15) are symmetrically arranged on two sides of the positioning groove (14), slots (16) are correspondingly formed in the rear side of the lower die (2) and the positioning columns (15), and the positioning columns (15) are matched with the slots (16).

4. A stabilizer bar end processing device according to claim 1, wherein: the punching mechanism is including punching a hole hydro-cylinder (18), guide post (19) and punch a hole and go up mould (20), it is equipped with on frame roof beam (3) of mechanism front side to bend and punches a hole hydro-cylinder (18), the symmetry is equipped with guide post (19) between bed die (2) both sides and frame roof beam (3), be equipped with on guide post (19) and punch a hole and go up mould (20), it has unloading hole (17) with punching a hole mould (4) adaptation to punch a hole to go up mould (20) upside and punching a hole hydro-cylinder (18) flexible fixed connection and downside, bed die (2) front side and punching a hole mould (4) intercommunication.

5. A stabilizer bar end processing apparatus as defined in claim 1, wherein: remove elevating system and include shifting chute (21), drive screw (22), remove seat (23) and lifter (24), frame roof beam (3) rear side lower surface is equipped with shifting chute (21), be equipped with through drive screw (22) in shifting chute (21) and remove seat (23), it is equipped with lifter (24) to remove seat (23) below, lifter (24) below and connecting seat (5) upside fixed connection, frame roof beam (3) one side is equipped with driving motor (25), driving motor (25) output and drive screw (22) are connected the transmission.

6. A stabilizer bar end processing device according to claim 1, wherein: dysmorphism clamping machine constructs including rolling disc (26), adjustment tank (27), two-way screw rod (28), regulation seat (29), centre gripping cylinder (30) and dysmorphism grip block mechanism, rotation motor (8) output is equipped with rolling disc (26), rolling disc (26) front side symmetry is equipped with adjustment tank (27), be equipped with through two-way screw rod (28) symmetry in adjustment tank (27) and adjust seat (29), it is equipped with special-shaped grip block mechanism through centre gripping cylinder (30) to adjust seat (29) bilateral symmetry.

7. A stabilizer bar end processing device according to claim 6, wherein: dysmorphism grip block mechanism includes splint seat (31), shrinkage cavity (32), flexible cylinder (33), buffer spring (34) and side splint (35), the flexible end of centre gripping cylinder (30) of one side is equipped with splint seat (31) in adjusting seat (29), evenly distributed has shrinkage cavity (32) on one side of splint seat (31), be equipped with flexible cylinder (33) in shrinkage cavity (32), be equipped with buffer spring (34) between flexible cylinder (33) tail end and shrinkage cavity (32) bottom, the flexible end of centre gripping cylinder (30) of opposite side is equipped with side splint (35) in adjusting seat (29).