CN218132824U

CN218132824U - Four-station full-automatic mold washing and paint spraying integrated machine structure

Info

Publication number: CN218132824U
Application number: CN202221287581.8U
Authority: CN
Inventors: 陆军峰; 李家卫
Original assignee: Dongguan Lan Wei Automation Technology Co ltd
Current assignee: Dongguan Lan Wei Automation Technology Co ltd
Priority date: 2022-05-26
Filing date: 2022-05-26
Publication date: 2022-12-27
Anticipated expiration: 2032-05-26

Abstract

The utility model discloses a four-station full-automatic mold washing and paint spraying integrated machine structure, which comprises a frame, a rotary workbench arranged on the frame, and a spray gun positioned at the rear side of the rotary workbench, wherein the rotary workbench is provided with a clamp which is detachably connected with the rotary workbench, the left side and the right side of the rotary workbench are provided with manipulators, and the manipulators are provided with manipulator clamping jaw cylinders which can be detachably connected with the clamp; the rack is provided with a high-pressure cleaning chamber which is in the stroke range of the manipulator. The utility model discloses a structure is automatic spraying, self-cleaning clamp mould collection in an organic whole provides the hardware condition, does benefit to production efficiency's promotion, does benefit to workman's health.

Description

Four-station full-automatic mold washing and paint spraying integrated machine structure

Technical Field

The utility model relates to a product production processing equipment, concretely relates to paint spraying apparatus.

Background

In the prior art, patterns on the surface of a product are generally generated by spray painting, a clamping die or a sheet die with corresponding pattern openings is required to be sleeved on the product before the spray painting, the product is clamped inside the clamping die and then is simultaneously sprayed to the surfaces of the product and the clamping die (or the sheet die), corresponding patterns are sprayed on the surface of the product, residual spray painting can cover the clamping die and the sheet die after the spray painting is finished, and the clamping die and the sheet die generally need to be cleaned up after multiple spray painting so as to continue to spray painting for the next time.

However, clamping die and sheet die spray painting are a link which consumes manpower in the oil spraying industry, and workpieces to be sprayed have the problems of complex appearance, various types and the like. And the mold is often cleaned. Traditional manual oil spout requires much to the manpower, and work load is big, and intensity of labour is high to the workman can direct contact coating and inhale the oil dirt that produces when the spraying, causes very big injury to healthy.

SUMMERY OF THE UTILITY MODEL

The utility model solves the technical problem that: how to complete the cleaning of the clamping die on the coating machine.

In order to solve the technical problem, the utility model provides a following technical scheme: the four-station full-automatic mold washing and paint spraying integrated machine structure comprises a rack, a rotary workbench arranged on the rack, and a spray gun positioned at the rear side of the rotary workbench, wherein a clamp is arranged on the rotary workbench, the clamp is detachably connected with the rotary workbench, manipulators are arranged at the left side and the right side of the rotary workbench, and manipulator clamping jaw air cylinders which can be detachably connected with the clamp are arranged on the manipulators; the rack is provided with a high-pressure cleaning chamber which is in the stroke range of the manipulator.

The rotary worktable is provided with four side surfaces, the four side surfaces correspond to the four stations, and the rotary worktable can rotate 360 degrees to drive a workpiece to enter a loading (taking) station, a spraying station and a clamping and washing station. Wherein, the left and right sides of swivel work head is equipped with the manipulator respectively, consequently, presss from both sides the mould and trades the quantity of washing station and be two.

The workpiece is positioned on the clamping die, and the clamping die is clamped by the clamp. When the clamping die needs to be cleaned, the clamping jaw cylinder of the mechanical arm clamps the clamp, the rotary workbench is separated from the clamp, the mechanical arm drives the clamp to enter the high-pressure cleaning chamber, and the high-pressure cleaning chamber cleans the clamping die.

After cleaning, the manipulator returns the clamp to the rotary worktable, and the manipulator clamping jaw cylinder is separated from the clamp so that the rotary worktable is connected with the clamp.

The utility model discloses a structure is automatic spraying, self-cleaning clamp mould collection in an organic whole provides the hardware condition, does benefit to production efficiency's promotion, does benefit to workman's health.

Drawings

The invention will be further explained with reference to the drawings:

FIG. 1 is a schematic diagram of a four-station full-automatic mold-washing and paint-spraying integrated machine structure;

FIG. 2 is an enlarged view of FIG. 1 at A;

FIG. 3 is a front view of a four-station full-automatic mold-washing and paint-spraying integrated machine structure;

FIG. 4 is a top view of FIG. 3;

fig. 5 is a left side view of fig. 3.

The symbols in the figures illustrate:

10. a frame;

20. rotating the working table; 21. an air cylinder for opening the clamp; 211. a clamp opening module; 22. a worktable clamping jaw cylinder;

30. a spray gun; 31. a spray gun rotating motor; 32. a spray gun lifting module; 321. a transmission belt for lifting the spray gun; 322. a first motor of the spray gun; 33. a spray gun longitudinal displacement module; 331. a longitudinal transmission belt of the spray gun; 332. a second motor of the spray gun; 34. a spray gun lateral displacement module; 341. a transverse transmission belt of the spray gun; 342. a third motor of the spray gun;

40. a clamp; 41. a clamp template; 411. a first hole site; 412. a second hole site; 42. a clamp body;

50. a manipulator; 51. a manipulator clamping jaw cylinder; 52. a cylinder rotation module; 53. a manipulator lifting module; 531. a transmission belt for lifting the manipulator; 532. a manipulator first motor; 54. a telescopic cylinder; 55. a manipulator lateral displacement module; 551. a manipulator second motor; 56. a manipulator longitudinal displacement module; 561. a longitudinal transmission belt of the manipulator;

60. a high-pressure cleaning chamber;

70. and (7) clamping the die.

Detailed Description

With reference to fig. 1, 2 and 4, the four-station full-automatic mold washing and paint spraying integrated machine structure comprises a frame 10, a rotary workbench 20 arranged on the frame, and a spray gun 30 positioned at the rear side of the rotary workbench, wherein a clamp 40 is arranged on the rotary workbench, the clamp is detachably connected with the rotary workbench, manipulators 50 are arranged at the left side and the right side of the rotary workbench, and manipulator clamping jaw cylinders 51 which can be detachably connected with the clamp are arranged on the manipulators; a high-pressure cleaning chamber 60 is arranged on the frame and is in the stroke range of the manipulator.

The rotary worktable 20 is provided with four side surfaces corresponding to the four stations, the rotary worktable can rotate 360 degrees, and the clamp dies 70 loaded with workpieces are driven to sequentially enter a loading station, a first clamp die changing station, a spraying station and a second clamp die changing station. The left and right sides of the rotary table 20 are respectively provided with the manipulators 50, so that the manipulator on the left side can exchange and wash the clamping dies 70 of the first clamping die exchange and wash station, and the manipulator on the right side can exchange and wash the clamping dies of the second clamping die exchange and wash station.

The clamp mold 70 is clamped by the clamp 40, when the clamp mold needs to be cleaned, the manipulator clamping jaw cylinder 51 clamps the clamp 40 and the rotary table 20 is separated from the clamp, the manipulator 50 brings the clamp to the high-pressure cleaning chamber 60, and the high-pressure cleaning chamber cleans the clamp mold 70. The robot 50 on the left side of the rotary table 20 is mated with the left high-pressure cleaning chamber, and the robot 50 on the right side of the rotary table 20 is mated with the right high-pressure cleaning chamber. The high-pressure cleaning chamber cleans the clamping die 70 using a water curtain formed by high-pressure water. After cleaning is complete, the robot 50 returns the fixture 40 to the rotary table 20, the robot gripper cylinder 51 disengages from the fixture 40 and the rotary table 20 is connected to the fixture.

Be equipped with on swivel work head 20 and open and press from both sides with cylinder 21 and workstation clamping jaw cylinder 22, anchor clamps 40 include anchor clamps template 41 and set up the anchor clamps body 42 on anchor clamps template 41, are equipped with on the anchor clamps template can dismantle the first hole site 411 of being connected, can dismantle the second hole site 412 of being connected with manipulator clamping jaw cylinder 51 with workstation clamping jaw cylinder 22. The first hole site 411 is located below the jig template 41 and the second hole site 412 is located above the jig template. In practical operation, the clamping jaw of the clamping jaw cylinder 22 of the working table extends into the first hole site 411 and is externally supported, so that the clamping jaw cylinder 22 of the working table is connected with the clamp template 41. When the clamping jaw of the manipulator clamping jaw cylinder 51 extends into the second hole position 412 and is externally supported, the clamping jaw of the workbench clamping jaw cylinder 22 is separated from the first hole position 411, and the clamp 40 is transferred from the rotary workbench 20 to the manipulator 50.

The piston rod of the clamp opening cylinder 21 is provided with a clamp opening module 211, the clamp opening cylinder acts, the clamp opening module 211 acts on a clamping jaw handle of the clamp 40, the clamp is opened, and the clamp 70 is released.

Manipulator clamping jaw cylinder 51 installs on cylinder rotation module 52, and cylinder rotation module articulates in manipulator lifting module 53's bottom, is equipped with telescopic cylinder 54 on the manipulator lifting module, telescopic cylinder's piston rod and cylinder rotation module swing joint. In operation, the clamp die 70 is in a horizontal position while the spray gun 30 is spraying paint onto a workpiece. While the clamp die 70 is being flushed, the clamp die is in an upright position. For this reason, after the robot 50 takes the jig 40 from the rotary table 20, the jig needs to be turned by 90 degrees. Specifically, after the manipulator clamping jaw air cylinder 51 acquires the clamp 40, the telescopic air cylinder 54 drives the air cylinder rotating module to rotate 90 degrees relative to the air cylinder lifting module 53, the air cylinder rotating module 52 drives the clamp 40 to rotate 90 degrees, and the clamp is converted from a horizontal state to an upright state.

The manipulator lifting module 53 is connected with a manipulator lifting transmission belt 531, and a manipulator first motor 532 connected with the manipulator lifting transmission belt is arranged on the manipulator lifting fixed module; the fixing module for lifting the manipulator is arranged on the manipulator transverse displacement module 55, the manipulator transverse displacement module is connected with a manipulator transverse transmission belt, and a manipulator second motor 551 connected with the manipulator transverse transmission belt is arranged on the manipulator transverse fixing module; the horizontal fixed module of manipulator is installed on manipulator longitudinal displacement module 56, and manipulator longitudinal displacement module is connected with manipulator longitudinal transmission belt 561, and the manipulator third motor of being connected with manipulator longitudinal transmission belt is installed on manipulator longitudinal fixation module. In actual operation, the robot lifting module 53 is lifted and lowered by the robot lifting/lowering belt 531. Under the driving of the manipulator transverse transmission belt, the manipulator transverse displacement module 55 realizes transverse displacement, and the transverse displacement is the displacement in the left-right direction. The manipulator longitudinal displacement module 56 realizes longitudinal displacement under the driving of a manipulator longitudinal transmission belt 561, and the longitudinal displacement is displacement in the front-back direction. Under the driving of the manipulator lifting module 53, the manipulator transverse displacement module 55 and the manipulator longitudinal displacement module 56, the manipulator clamping jaw air cylinder 51 at the bottom of the manipulator lifting module 53 realizes lifting, transverse displacement and longitudinal displacement.

The spray gun 30 is arranged on a rotating shaft, and the rotating shaft is connected with a spray gun rotating motor 31; the rotating shaft and the spray gun rotating motor are arranged on the spray gun lifting module 32, the spray gun lifting module is connected with a transmission belt 321 for lifting the spray gun, and a first spray gun motor 322 connected with the transmission belt for lifting the spray gun is arranged on a fixed module for lifting the spray gun; the fixing module for lifting the spray gun is arranged on the spray gun longitudinal displacement module 33, the spray gun longitudinal displacement module is connected with a spray gun longitudinal transmission belt 331, and a spray gun second motor 332 connected with the spray gun longitudinal transmission belt is arranged on the spray gun longitudinal fixing module; the spray gun transverse fixing module is installed on the spray gun transverse displacement module 34, the spray gun transverse displacement module is connected with the spray gun transverse transmission belt 341, and a spray gun third motor 342 connected with the spray gun transverse transmission belt is installed on the spray gun transverse fixing module. In actual operation, the spray gun 30 is driven by the spray gun rotating motor 31 to spray paint on the workpiece in a left-right rotation mode. The lance raising/lowering module 32 is raised and lowered by the lance raising/lowering belt 321. The longitudinal displacement of the lance longitudinal displacement module 33 is effected by the driving of the lance longitudinal drive belt 331. The lateral displacement of the lance lateral displacement module 34 is achieved under the drive of the lance lateral drive belt 341. Under the drive of the spray gun rotating motor 31, the spray gun lifting module 32, the spray gun longitudinal displacement module 33 and the spray gun transverse displacement module 34, the spray gun 30 can spray paint on the workpiece in a mode of rotating vertically, horizontally, front and back, and is beneficial to overall paint spraying of the workpiece.

The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.

Claims

1. Full-automatic mould all-in-one structure that sprays paint of washing of quadruplex position, including frame (10), swivel work head (20) of setting in the frame, be located spray gun (30) of swivel work head rear side, be equipped with anchor clamps (40) on the swivel work head, its characterized in that: the fixture is detachably connected with the rotary workbench, the left side and the right side of the rotary workbench are provided with manipulators (50), and the manipulators are provided with manipulator clamping jaw cylinders (51) which can be detachably connected with the fixture; a high-pressure cleaning chamber (60) is arranged on the frame and is in the stroke range of the manipulator.

2. The four-station full-automatic mold-washing and paint-spraying integrated machine structure according to claim 1, characterized in that: be equipped with on swivel work head (20) and open press from both sides with cylinder (21) and workstation clamping jaw cylinder (22), anchor clamps (40) include anchor clamps template (41) and set up anchor clamps body (42) on anchor clamps template (41), are equipped with on the anchor clamps template and can dismantle first hole site (411) of being connected, can dismantle second hole site (412) of being connected with manipulator clamping jaw cylinder (51) with workstation clamping jaw cylinder (22).

3. The four-station full-automatic mold-washing and paint-spraying integrated machine structure as claimed in claim 2, characterized in that: manipulator clamping jaw cylinder (51) is installed on cylinder rotation module (52), and the cylinder rotation module articulates in the bottom of manipulator lifting module (53), is equipped with telescopic cylinder (54) on the manipulator lifting module, and telescopic cylinder's piston rod and cylinder rotation module swing joint.

4. The four-station full-automatic mold-washing and paint-spraying integrated machine structure as claimed in claim 3, characterized in that: the manipulator lifting module (53) is connected with a manipulator lifting transmission belt (531), and a manipulator first motor (532) connected with the manipulator lifting transmission belt is arranged on the manipulator lifting fixed module; the fixing module for lifting the manipulator is arranged on the manipulator transverse displacement module (55), the manipulator transverse displacement module is connected with the manipulator transverse transmission belt, and a manipulator second motor (551) connected with the manipulator transverse transmission belt is arranged on the manipulator transverse fixing module; the transverse manipulator fixing module is installed on the longitudinal manipulator displacement module (56), the longitudinal manipulator displacement module is connected with a longitudinal manipulator transmission belt (561), and a third manipulator motor connected with the longitudinal manipulator transmission belt is installed on the longitudinal manipulator fixing module.

5. The four-station full-automatic mold-washing and paint-spraying integrated machine structure according to claim 1, characterized in that: the spray gun (30) is arranged on a rotating shaft, and the rotating shaft is connected with a spray gun rotating motor (31); the rotating shaft and the spray gun rotating motor are arranged on a spray gun lifting module (32), the spray gun lifting module is connected with a spray gun lifting transmission belt (321), and a spray gun first motor (322) connected with the spray gun lifting transmission belt is arranged on a spray gun lifting fixing module; the fixing module for lifting the spray gun is arranged on the spray gun longitudinal displacement module (33), the spray gun longitudinal displacement module is connected with a spray gun longitudinal transmission belt (331), and a spray gun second motor (332) connected with the spray gun longitudinal transmission belt is arranged on the spray gun longitudinal fixing module; the spray gun transverse fixing module is installed on the spray gun transverse displacement module (34), the spray gun transverse displacement module is connected with the spray gun transverse transmission belt (341), and a spray gun third motor (342) connected with the spray gun transverse transmission belt is installed on the spray gun transverse fixing module.