CN218121848U - Magnetic powder inspection material lifting mechanism - Google Patents

Magnetic powder inspection material lifting mechanism Download PDF

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Publication number
CN218121848U
CN218121848U CN202222500448.2U CN202222500448U CN218121848U CN 218121848 U CN218121848 U CN 218121848U CN 202222500448 U CN202222500448 U CN 202222500448U CN 218121848 U CN218121848 U CN 218121848U
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China
Prior art keywords
magnetic particle
telescopic link
lifting mechanism
driving motor
material lifting
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CN202222500448.2U
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Chinese (zh)
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蔡东松
王秀
蔡钰
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Yancheng Jingerui Nondestructive Testing Equipment Co ltd
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Yancheng Jingerui Nondestructive Testing Equipment Co ltd
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Abstract

The utility model relates to a magnetic particle inspection technical field, concretely relates to magnetic particle inspection material elevating system, including mount and direction subassembly, the direction subassembly includes the pneumatic cylinder, vertical telescopic link, electronic jar, horizontal telescopic link, driving motor, dwang and fixed plate, start electronic jar, the horizontal telescopic link of power drive of the output of electronic jar is flexible, thereby drive fixed plate lateral shifting, realize the fixed to the material, start the hydraulic cylinder, the vertical telescopic link of power drive of the output of pneumatic cylinder is flexible, thereby it reciprocates to drive the fixed plate, realize the lift to the material, after the completion of detecting a flaw, start driving motor, the power drive dwang of driving motor's output rotates, thereby drive the fixed plate and rotate, realize the automatic upset to the material, through the automatic upset to the material, thereby do not need the manual upset material of workman can realize detecting a flaw to the positive and negative of material, and then improved detection efficiency.

Description

Magnetic powder inspection material lifting mechanism
Technical Field
The utility model belongs to the technical field of magnetic particle inspection, concretely relates to magnetic particle inspection material lifting mechanism.
Background
Magnetic particle inspection is a nondestructive inspection method for inspecting defects on the surface or near surface of ferromagnetic materials by accumulating magnetic particles in a leakage magnetic field near the defects, and the prior art adopts magnetic particle inspection to carry out final finished product inspection on the materials.
When the existing magnetic particle inspection mechanism material detects flaws on the material, the material needs to be manually carried to an operation table, and the material is manually carried away after the detection is finished, so that the detection efficiency is low, an automatic conveying device is adopted to convey the material to a magnetic particle inspection device for detection, and the material is conveyed away after the detection, so that the detection efficiency is improved.
After flaw detection is carried out on the materials, the materials are manually taken down and turned over, then the materials are placed on a conveying device and clamped and fixed, and then magnetic particle flaw detection can be carried out on the reverse side of the materials, so that the detection efficiency of the magnetic particle flaw detection is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: the utility model provides a magnetic particle inspection material elevating system, aim at solving and detect the back at detecting a flaw to the material, need the manual work take off the material and place the material again after the turn-over on conveyer after the centre gripping is fixed could carry out magnetic particle inspection to the reverse side of material to the detection efficiency's that magnetic particle inspection detected technical problem has been reduced.
In order to realize the technical purpose, the utility model discloses a technical scheme as follows:
in order to achieve the purpose, the utility model provides a magnetic powder inspection material lifting mechanism, which comprises a fixed frame and a guide component; the direction subassembly includes pneumatic cylinder, vertical telescopic link, electronic jar, horizontal telescopic link, driving motor, dwang and fixed plate, pneumatic cylinder fixed mounting be in the lower surface of mount, vertical telescopic link with the output of pneumatic cylinder is connected, and is located the lower surface of pneumatic cylinder, electronic jar fixed mounting be in the lower extreme of vertical telescopic link, horizontal telescopic link with the output of electronic jar is connected, and is located electronic jar is kept away from one side of mount, driving motor fixed mounting be in horizontal telescopic link is kept away from the one end of electronic jar, the dwang with driving motor's output is connected, and is located driving motor keeps away from one side of horizontal telescopic link, fixed plate fixed mounting be in the dwang is kept away from driving motor's one end.
Wherein, the direction subassembly still includes the protection pad, protection pad fixed mounting is in the fixed plate is kept away from one side of dwang.
The protective pad is provided with anti-skid lines, and the anti-skid lines are located on one side, far away from the fixing plate, of the protective pad.
The guide assembly further comprises a magnetic particle flaw detector and an illuminating lamp, and the magnetic particle flaw detector is fixedly mounted on the lower surface of the fixing frame; the illuminating lamp is fixedly arranged on one side of the fixing frame close to the magnetic particle flaw detector.
The magnetic particle inspection material lifting mechanism further comprises a conveying assembly, and the conveying assembly is used for conveying materials.
The conveying assembly comprises a supporting frame and a roller, and the supporting frame is fixedly arranged on the lower surface of the fixing frame; the roller is rotatably connected with the support frame and is positioned on one side of the support frame far away from the fixed frame.
The conveying assembly comprises a conveying belt, and the conveying belt is connected with the roller in a sliding mode and is located on the outer side of the roller.
The utility model discloses a magnetic particle inspection material elevating system starts electronic jar, makes the power drive of the output of electronic jar horizontal telescopic link is flexible, thereby drives driving motor lateral shifting, and then drives fixed plate lateral shifting realizes that the centre gripping is fixed to the material of different length size, starts the pneumatic cylinder makes the power drive of the output of pneumatic cylinder vertical telescopic link is flexible, thereby drives electronic jar reciprocates, and then drives the fixed plate reciprocates, realizes right the fixed plate goes up and down, accomplishes the back at detecting a flaw, starts driving motor makes the power drive of driving motor's output the dwang rotates, thereby drives the fixed plate rotates, and then realizes right the fixed material of centre gripping overturns between the fixed plate, through the automatic upset to the material to do not need the manual upset material of workman can realize detecting a flaw to the positive and negative of material, and then improved magnetic particle inspection detection's detection efficiency.
Drawings
The invention can be further illustrated by means of non-limiting examples given in the figures.
Fig. 1 is a schematic view of the overall structure of the magnetic powder inspection material lifting mechanism according to the first embodiment of the present invention.
Fig. 2 is a schematic view of the connection between the electric cylinder and the transverse telescopic rod according to the first embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a conveying assembly of a magnetic powder inspection material lifting mechanism according to a second embodiment of the present invention.
Fig. 4 is a cross-sectional view along a fixing plate of a second embodiment of the present invention.
In the figure: 101-a fixed frame, 102-a guide assembly, 103-a hydraulic cylinder, 104-a vertical telescopic rod, 105-an electric cylinder, 106-a transverse telescopic rod, 107-a driving motor, 108-a rotating rod, 109-a fixed plate, 110-a protective pad, 111-a magnetic particle flaw detector, 112-an illuminating lamp, 113-an anti-skid line, 201-a conveying assembly, 202-a supporting frame, 203-a roller and 204-a conveying belt.
Detailed Description
In order to make the technical solution of the present invention better understood, the following description is provided for the purpose of illustrating the present invention with reference to the accompanying drawings and embodiments.
The first embodiment is as follows:
please refer to fig. 1 and fig. 2, wherein fig. 1 is a schematic view of the overall structure of the magnetic particle inspection material lifting mechanism, fig. 2 is a schematic view of the connection between the electric cylinder 105 and the horizontal telescopic rod 106, the utility model provides a magnetic particle inspection material lifting mechanism, which comprises a fixing frame 101 and a guiding assembly 102, wherein the guiding assembly 102 comprises a hydraulic cylinder 103, a vertical telescopic rod 104, an electric cylinder 105, a horizontal telescopic rod 106, a driving motor 107, a rotating rod 108, a fixing plate 109, a protection pad 110, a magnetic particle inspection device 111 and a lighting lamp 112, and the protection pad 110 has anti-skid threads 113.
In this embodiment, the guiding assembly 102 is located below the fixing frame 101, and is used for clamping, fixing, turning, and moving up and down the material, so as to move the material to the magnetic particle flaw detector 111 for performing flaw detection on the material.
Wherein, pneumatic cylinder 103 fixed mounting is in the lower surface of mount 101, vertical telescopic link 104 with the output of pneumatic cylinder 103 is connected, and is located the lower surface of pneumatic cylinder 103, electronic jar 105 fixed mounting is in the lower extreme of vertical telescopic link 104, horizontal telescopic link 106 with the output of electronic jar 105 is connected, and is located electronic jar 105 keeps away from one side of mount 101, driving motor 107 fixed mounting is in horizontal telescopic link 106 keeps away from the one end of electronic jar 105, dwang 108 with the output of driving motor 107 is connected, and is located one side of horizontal telescopic link 106 is kept away from to driving motor 107, fixed plate 109 fixed mounting is in dwang 108 keeps away from the one end of driving motor 107, the shape of mount 101 is the U-shaped, the output of pneumatic cylinder 103 with vertical telescopic link 104 is connected, and the drive vertical telescopic link 104 is flexible, thereby drives electronic jar 105 reciprocates, and then drives fixed plate 109 reciprocates, realizes right fixed plate 109 goes up and down, the output of electronic jar 105 with horizontal telescopic link 106 connects, and drives horizontal telescopic link 106 is flexible, thereby drives driving motor 107 moves transversely, and drives fixed plate 109 carries out the removal, thereby the fixed plate 109 carries out the fixed length and realizes that material 109 rotates the fixed plate 109, thereby the fixed plate 109 realizes the upset of the fixed plate 109 is connected with horizontal telescopic link 106, thereby the fixed plate 109, thereby the fixed plate 108, the fixed plate is connected the fixed plate 109 is connected the fixed plate 108, and the material drive output is realized the material drive motor drive output is realized the fixed plate 109 is connected.
Secondly, protection pad 110 fixed mounting is in fixed plate 109 is kept away from one side of dwang 108, anti-skidding line 113 is located protection pad 110 is kept away from one side of fixed plate 109, protection pad 110's material is flexible soft material, thereby makes protection pad 110 can protect the material, and then has avoided the material to be in the fixed in-process of centre gripping is worn and torn between fixed plate 109, protection pad 110 is last to have anti-skidding line 113, thereby makes protection pad 110's anti-skidding line 113 can increase the frictional force between the material of protection pad 110 and centre gripping, and then has avoided the material to follow in the centre gripping process protection pad 110 drops between the one side.
Meanwhile, the magnetic particle flaw detector 111 is fixedly installed on the lower surface of the fixing frame 101; light 112 fixed mounting is in mount 101 is close to one side of magnetic particle flaw detector 111, the model of magnetic particle flaw detector 111 is the multi-purpose magnetic particle flaw detector of CDX-3, thereby makes magnetic particle flaw detector 111 can treat the material that detects and carry out the magnetic particle flaw detection, the quantity of light 112 is two, and is located respectively the left and right sides of magnetic particle flaw detector 111, thereby makes light 112 can throw light on the material when the workman observes the material behind the magnetic particle flaw detector to whether the workman can more clearly observe the defect to the material.
When the magnetic powder inspection material lifting mechanism of the embodiment is used, the electric cylinder 105 is started, so that the power output by the output end of the electric cylinder 105 drives the transverse expansion rod 106 to expand and contract, thereby driving the driving motor 107 to move transversely, thereby driving the fixing plate 109 to move transversely to clamp and fix materials with different lengths and sizes, and at this time, the protection pad 110 can protect the materials, thereby preventing the material from being worn during the clamping and fixing between the fixing plates 109, activating the hydraulic cylinder 103, so that the power output by the output end of the hydraulic cylinder 103 drives the vertical telescopic rod 104 to extend and contract, thereby driving the electric cylinder 105 to move up and down, thereby driving the fixing plate 109 to move up and down, realizing the lifting of the fixing plate 109, and through the lifting of the fixing plate 109, so that the material clamped between the fixing plates 109 can be moved to the bottom end of the magnetic particle flaw detector 111 to detect flaws of the material, at this time, the illuminating lamp 112 can illuminate the material when a worker observes the material after magnetic particle flaw detection, so that a worker can more clearly observe whether the material has defects, start the driving motor 107, so that the rotating rod 108 is driven to rotate by the power output from the output end of the driving motor 107, thereby driving the fixed plates 109 to rotate, further realizing the overturning of the materials clamped and fixed between the fixed plates 109, after the material is turned over, the material clamped between the fixing plates 109 is moved to the bottom end of the magnetic particle flaw detector 111 to detect flaws of the material, therefore, the front and back sides of the material can be subjected to flaw detection without manually turning the material by workers, and the detection efficiency of magnetic particle flaw detection is improved.
Example two:
on the basis of the first embodiment, please refer to fig. 3 and fig. 4, fig. 3 is a schematic structural diagram of a conveying assembly 201 of a magnetic particle inspection material lifting mechanism of the second embodiment, fig. 4 is a cross sectional view along a fixing plate 109, the utility model provides a magnetic particle inspection material lifting mechanism further includes the conveying assembly 201, the conveying assembly 201 includes a supporting frame 202, a roller 203 and a conveyor belt 204.
In this embodiment, the conveying assembly 201 is located below the fixing frame 101, so as to convey the material to be detected to below the magnetic particle flaw detector 111 for magnetic particle flaw detection, and convey the material away after the detection is completed.
Wherein, the supporting frame 202 is fixedly installed on the lower surface of the fixing frame 101; the roller 203 is rotatably connected with the support frame 202 and is located on one side of the support frame 202 far away from the fixed frame 101, the support frame 202 is placed on the ground, the roller 203 rotates on the support frame 202, and the roller 203 is connected with an external motor, so that the roller 203 can be driven to rotate by power output by an output end of the external motor.
Secondly, the conveyor belt 204 is connected with the roller 203 in a sliding manner and is located outside the roller 203, and the conveyor belt 204 is driven to slide on the roller 203 through the rotation of the roller 203, so that the materials on the conveyor belt 204 can be conveyed.
When the magnetic powder inspection material lifting mechanism of the embodiment is used, the roller 203 is driven to rotate by the power output by the output end of the external motor, so that the conveyor belt 204 is driven to slide on the roller 203, and then the material on the conveyor belt 204 can be conveyed, so that the material to be detected is conveyed to the magnetic powder inspection device 111 below for magnetic powder inspection detection, and the material is conveyed away after the detection is completed.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (7)

1. A magnetic powder inspection material lifting mechanism comprises a fixed frame and is characterized in that,
the device also comprises a guide component;
the direction subassembly includes pneumatic cylinder, vertical telescopic link, electronic jar, horizontal telescopic link, driving motor, dwang and fixed plate, pneumatic cylinder fixed mounting be in the lower surface of mount, vertical telescopic link with the output of pneumatic cylinder is connected, and is located the lower surface of pneumatic cylinder, electronic jar fixed mounting be in the lower extreme of vertical telescopic link, horizontal telescopic link with the output of electronic jar is connected, and is located electronic jar is kept away from one side of mount, driving motor fixed mounting be in horizontal telescopic link is kept away from the one end of electronic jar, the dwang with driving motor's output is connected, and is located driving motor keeps away from one side of horizontal telescopic link, fixed plate fixed mounting be in the dwang is kept away from driving motor's one end.
2. The magnetic particle inspection material lifting mechanism of claim 1,
the direction subassembly still includes the protection pad, the protection pad fixed mounting be in the fixed plate is kept away from one side of dwang.
3. The magnetic particle inspection material lifting mechanism of claim 2,
the protective pad is provided with anti-skid lines, and the anti-skid lines are located on one side, far away from the fixing plate, of the protective pad.
4. The magnetic particle inspection material lifting mechanism of claim 1,
the guide assembly further comprises a magnetic particle flaw detector and an illuminating lamp, and the magnetic particle flaw detector is fixedly arranged on the lower surface of the fixing frame; the illuminating lamp is fixedly arranged on one side of the fixing frame close to the magnetic particle flaw detector.
5. The magnetic particle inspection material lifting mechanism of claim 1,
the magnetic particle inspection material lifting mechanism further comprises a conveying assembly, and the conveying assembly is used for conveying materials.
6. The magnetic particle inspection material lifting mechanism of claim 5,
the conveying assembly comprises a supporting frame and a roller, and the supporting frame is fixedly arranged on the lower surface of the fixing frame; the roller is rotatably connected with the support frame and is positioned on one side of the support frame far away from the fixed frame.
7. The magnetic particle inspection material lifting mechanism of claim 6,
the conveying assembly comprises a conveying belt, and the conveying belt is connected with the roller in a sliding mode and is located on the outer side of the roller.
CN202222500448.2U 2022-09-21 2022-09-21 Magnetic powder inspection material lifting mechanism Active CN218121848U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222500448.2U CN218121848U (en) 2022-09-21 2022-09-21 Magnetic powder inspection material lifting mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222500448.2U CN218121848U (en) 2022-09-21 2022-09-21 Magnetic powder inspection material lifting mechanism

Publications (1)

Publication Number Publication Date
CN218121848U true CN218121848U (en) 2022-12-23

Family

ID=84531738

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222500448.2U Active CN218121848U (en) 2022-09-21 2022-09-21 Magnetic powder inspection material lifting mechanism

Country Status (1)

Country Link
CN (1) CN218121848U (en)

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