CN218103304U - Bucket wheel machine system of patrolling and examining based on 5G communication - Google Patents
Bucket wheel machine system of patrolling and examining based on 5G communication Download PDFInfo
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- CN218103304U CN218103304U CN202222143035.3U CN202222143035U CN218103304U CN 218103304 U CN218103304 U CN 218103304U CN 202222143035 U CN202222143035 U CN 202222143035U CN 218103304 U CN218103304 U CN 218103304U
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Abstract
The utility model relates to a bucket wheel machine system of patrolling and examining based on 5G communication. The problem of artifical patrolling and examining be difficult to discern and rotate equipment trouble in earlier stage, after the scene takes place unusually, can not in time carry out scram operation to bucket wheel machine is solved. The system comprises an inspection unit, a control alarm unit and a 5G communication unit, wherein the inspection unit comprises an inspection control box, the 5G communication unit comprises a 5G base station and a 5GUPF, the 5G base station and the 5GUPF are respectively connected with a 5G core network, the inspection control box is connected with the 5G base station, the control alarm unit comprises a central switch, a data server, an upper computer and a full-automatic control unit of the bucket wheel machine, the central switch is connected with the 5GUPF, and the data server, the upper computer and the full-automatic control unit of the bucket wheel machine are respectively connected with the central switch. When the patrol personnel find emergency abnormal conditions on the site of the bucket wheel machine and the full-automatic control unit of the bucket wheel machine does not detect or does not act, the patrol control box can send emergency stop information to stop the bucket wheel machine in time, so that accidents are avoided.
Description
Technical Field
The utility model relates to a, especially, relate to a bucket wheel machine system of patrolling and examining based on 5G communication.
Background
The bucket wheel machine is an important operation device for a coal yard of a power plant and a stock yard of a bulk cargo wharf, and currently, on-site manual operation is mainly used, so that full-automatic remote control of the bucket wheel machine is partially realized. After the full-automatic remote control of the bucket wheel machine is implemented, the original bucket wheel machine driver is changed into a coal yard patrol personnel. The equipment of the bucket wheel machine is mainly rotating equipment, but personnel inspection can only be carried out by eyes and ears, and the early-stage fault of the equipment is difficult to find. Meanwhile, in the inspection process, abnormal emergency can be discovered occasionally, and the bucket wheel machine needs to be stopped emergently to avoid accidents. In the existing method, after an abnormality is found on site, an emergency call contacts a coal control room operator, and an emergency stop operation is carried out on an upper computer of a full-automatic control system of a bucket wheel machine, so that the operator cannot stop the operation in time in some special cases, and accidents are caused. In addition, the full-automatic system of the bucket wheel machine can also detect the abnormal condition of the bucket wheel machine, but the full-automatic control system part of the bucket wheel machine adopts private wireless networks such as a mobile public network or a network bridge to carry out communication, so that the problems of unstable data transmission and long time delay exist, and the system cannot be stopped in some special conditions, so that accidents are caused.
Disclosure of Invention
The utility model discloses mainly solved current manual work and patrolled and examined and be difficult to discern the rotation equipment trouble in earlier stage to and the scene takes place unusual back, can not in time carry out the scram operation to bucket wheel machine, the problem that leads to the occurence of failure provides a bucket wheel machine system of patrolling and examining based on the 5G communication.
The utility model discloses still solved the full automatic control system of bucket wheel machine and adopted private wireless networks such as mobile public network or bridge to communicate, had the problem of data transmission unstability, time delay length, provided a bucket wheel machine system of patrolling and examining based on the 5G communication.
The utility model provides a technical scheme that its technical problem adopted is: the utility model provides a bucket wheel machine system of patrolling and examining based on 5G communication, includes the full automatic control unit of bucket wheel machine, its characterized in that: still including patrolling and examining the unit, control alarm unit, 5G communication unit, it includes the control box of patrolling and examining that carries out emergency stop to patrol and examine the unit, 5G communication unit includes 5G basic station and 5GUPF,5G basic station and 5GUPF are connected the 5G core network respectively, it links to each other with 5G basic station to patrol and examine the control box, control alarm unit includes central switch, data server and host computer, central switch links to each other with 5GUPF, data server, host computer, the full automatic control unit of bucket wheel machine links to each other with central switch respectively. Patrol and examine the removal case of control box for hand-carrying, can send urgent stop signal, urgent stop signal contains bucket wheel machine serial number, and the signal passes through 5G communication unit with signal transmission to control alarm unit, patrol and examine the control box simultaneously and can provide WIFI data access for other equipment of patrolling and examining. The 5G base station is used for registration and data transmission of the 5G mobile user. The 5GUPF is a part of a 5G core network and is responsible for routing and forwarding related functions of user plane data packets. And the 5G core network is responsible for 5G mobile user service processing and signal transmission, and 5G base stations and 5GUPF equipment management. The central switch is used for providing data exchange services of the 5GUPF, the data server and the upper computer. And the data server is used for receiving the emergency stop signal of the inspection control box, judging the bucket wheel machine number, and sending the bucket wheel machine number and the emergency stop command to the upper computer. The upper computer provides a human-computer interface for the full-automatic control unit of the bucket wheel machine, the human-computer interface comprises parameter setting, instruction issuing, operation parameter receiving, alarming and the like, data processed by the data server are received, the upper computer forms an instruction for the full-automatic control unit of the bucket wheel machine according to the data processed by the data server and issues the instruction to the full-automatic control unit of the bucket wheel machine, and the full-automatic control unit of the bucket wheel machine executes emergency stop of the bucket wheel machine, so that the bucket wheel machine stops operating, and production accidents are avoided. The utility model discloses when patrolling and examining the personnel and detecting the on-the-spot emergency condition that takes place of bucket wheel machine and the full automatic control unit of bucket wheel machine does not detect or do not take place to act on, can send urgent stop information through the control box that patrols and examines who hand-carries, make the timely bring to rest of bucket wheel machine, avoid producing the occurence of failure. The inspection system adopts 5G communication, so that the data transmission is more stable and reliable, and the time delay is short.
When the patrol control box sends an emergency stop signal, the emergency stop signal is transmitted to the data server through the 5G base station, the 5G core network and the 5GUPF, the data server analyzes a corresponding bucket wheel machine number and an emergency stop instruction, the corresponding instruction is sent to the upper computer, the upper computer forms an instruction of the full-automatic bucket wheel machine control system and sends the instruction to the full-automatic bucket wheel machine control unit, the full-automatic bucket wheel machine control unit executes emergency stop of the bucket wheel machine, the bucket wheel machine stops running, and production accidents are avoided.
As a preferred scheme of the scheme, the inspection unit further comprises an inspection handheld terminal for collecting on-site video images and sounds, the control alarm unit further comprises an inspection server, the inspection handheld terminal is connected with the inspection control box, and the inspection server is connected with the central switch. The patrol and examine handheld terminal is used for the on-the-spot collection to video image and sound, patrols and examines equipment data plate image acquisition, equipment operation video and sound collection on the route promptly. The handheld terminal of patrolling and examining links to each other with the control box of patrolling and examining through WIFI, sends data for control alarm unit by the control box of patrolling and examining. The inspection server receives video images and sound of the inspection handheld terminal, analyzes and processes information, identifies equipment information on an inspection route to form the inspection route, analyzes sound and image records of the vertical operation of the rotating equipment, performs trend analysis and fault prediction on the operation state of the rotating equipment, and performs real-time judgment and diagnosis on abnormal conditions of inspection. The prior art is adopted for trend analysis and fault pre-judgment, real-time judgment and diagnosis of the routing inspection server. The patrol hand-held terminal adopts ZKC1504WiFi/4G intelligent patrol instrument/high-definition patrol instrument.
As an optimal scheme of the scheme, the inspection control box comprises a plurality of emergency stop buttons, a control panel, a CPE unit, a CPE antenna, an indicator light and a battery, wherein the emergency stop buttons are connected with the control panel, the control panel is connected with the CPE unit, the CPE unit is connected with the CPE antenna, the indicator light is connected with the control panel, and the battery is connected with the control panel and the CPE unit. In the scheme, each emergency stop button corresponds to one bucket wheel machine, the emergency stop button is used for pressing down in emergency, a pulse signal is generated on the control panel, and after the pulse signal occurs, the control panel generates a data signal through processing, and the bucket wheel machine number corresponding to the emergency stop button is attached. The CPE unit provides WIFI access signals, is connected with the 5G base station through 5G signals and is used for transmitting control panel data to a data server of the coal control room through a 5G network. The CPE antenna is used for receiving and dispatching of 5G wireless signals and comprises a WIFI antenna and a 5G antenna. The pilot lamp is used for showing the 5G and patrols and examines control box and report an emergency and ask for help or increased vigilance and state, including emergency stop button switching state, battery circuit, control panel and CPE unit connected state, control panel and data server communication connected state. The battery adopts a lithium battery to supply power for the control panel and the CPE unit. The emergency stop button is connected with the control panel through a solid line, the control panel is connected with the CPE through a network cable, and the CPE unit is connected with the CPE antenna through a coaxial cable. The CPE unit adopts a macro power X2G/5G industrial intelligent internet of things gateway, and the control panel adopts XCore4071.
As a preferred scheme of above-mentioned scheme, the control box of patrolling and examining includes the box, and emergency stop button sets up on the box surface, and the pilot lamp sets up on box one side or surface, and control panel, CPE unit, CPE antenna, pilot lamp and battery are installed in the box. The box body is a box body which can be opened and closed, and comprises an upper box body and a lower box body which are buckled with each other through a lock catch, so that the box body can be opened and closed conveniently. The emergency stop button is exposed on the upper surface of the box body, and the indicator light is exposed on the front side surface of the box body. Install CPE unit and battery in the nowel, install CPE antenna, control panel in last box, the control panel outside is provided with the protection casing, goes up and sets up the line pipeline of walking along with the box switching in box and the nowel, and interconnecting link walks the line through walking the line pipeline between each equipment. The box body is also provided with a handle and a strap, so that the box is convenient for workers to carry.
As a preferable scheme of the foregoing scheme, the 5G base station is a dedicated 5G base station, and the 5GUPF is a dedicated 5GUPF. In the scheme, the 5G base station and the 5GUPF are both dedicated and not public for enterprises, the 5G base station is installed at a fixed high position around a coal yard, and the 5G base station can be arranged in a plurality of positions, so that the 5G wireless signal coverage of the coal yard bucket combination turbine is met. The 5GUPF is installed in a coal control room and is independently responsible for 5G users under a 5G base station. The 5G base station, the 5G core network and the 5GUPF form an enterprise private network in a coal yard, data information under the 5G base station is transmitted and exchanged only in the local network to form a private network isolated from a public network, a safe data network and a large data bandwidth are provided, and data transmission delay is reduced.
As an optimal scheme of above-mentioned scheme, the box includes box and lower box, goes up the box and passes through hasp looks lock with lower box, and emergency stop button exposes on the box upper surface, installs CPE unit and battery in lower box, installs CPE antenna, control panel in last box, and the control panel outside is provided with the protection casing, goes up the box and sets up the line pipeline of walking along with the box switching in the lower box, and interconnecting link setting is in walking the line pipeline between each equipment.
The utility model has the advantages that:
1. when the patrol personnel find emergency abnormal conditions on the site of the bucket wheel machine and the full-automatic control unit of the bucket wheel machine does not detect or does not act, the patrol personnel can send emergency stop information through the portable patrol control box, so that the bucket wheel machine can be stopped in time, and accidents are avoided.
2. The system is provided with a patrol handheld terminal for collecting on-site video images and sounds, a patrol server can provide automatic route identification for patrol personnel after processing data, trend analysis and fault pre-judgment are carried out on the operation of the rotating equipment, and the abnormal condition of patrol is judged and diagnosed in real time.
3. And 5G communication is adopted to establish an enterprise private network, so that data transmission is stable and reliable, and time delay is short.
4. Patrol and examine that control box structural arrangement is reasonable and convenience of customers carries, and emergency stop button exposes the box and is convenient for operate, sets up the pilot lamp and is convenient for observe on the box.
Drawings
FIG. 1 is a block diagram of a structure of the present invention;
fig. 2 is a schematic structural diagram of the inspection control box of the utility model.
The method comprises the following steps of 1, an inspection unit 2, a control alarm unit 3-5G communication unit 4, an inspection control box 5-5G base station 6-5GUPE 7, a central switch 8, a data server 9, an upper computer 10, an inspection handheld terminal 11, an inspection server 12, an emergency stop button 13, a control board 14, a CPE unit 15, a CPE antenna 16, an indicator lamp 17, a battery 18, a box 19 and a full-automatic control unit of a bucket wheel machine.
Detailed Description
The technical solution of the present invention is further described below by way of examples and with reference to the accompanying drawings.
Example (b):
the bucket wheel machine inspection system based on 5G communication comprises an inspection unit 1, a control alarm unit 2 and a 5G communication unit 3. The inspection unit comprises an inspection control box 4 for emergency stop and an inspection handheld terminal 10 for collecting video images and sound on site. The 5G communication unit includes that 5G basic station 5 and 5GUPF6,5G basic station and 5GUPF connect the 5G core network respectively, it links to each other with inspection control box 4 through WIFI to patrol and examine handheld terminal 10, it links to each other with the 5G basic station to patrol and examine the control box, control alarm unit includes central switch 7, data server 8, host computer 9, patrol and examine server 10 and bucket wheel machine full-automatic control unit 19, central switch links to each other with 5GUPF, data server, the host computer, patrol and examine the server, bucket wheel machine full-automatic control unit links to each other with central switch respectively.
As shown in fig. 2, the inspection control box 4 includes a plurality of emergency stop buttons 12, a control panel 13, a CPE unit 14, a CPE antenna 15, an indicator light 16 and a battery 17, the emergency stop buttons are connected with the control panel, the control panel is connected with the CPE unit, the CPE unit is connected with the CPE antenna, the indicator light is connected with the control panel, and the battery is connected with the control panel and the CPE unit. Each emergency stop button corresponds to one bucket wheel machine, the emergency stop buttons are used for being pressed down in emergency, a pulse signal is generated on the control panel, after the pulse signal is generated, the control panel generates a data signal through processing, and the bucket wheel machine number corresponding to the emergency stop button is attached. The CPE unit provides WIFI access signals, is connected with the 5G base station through 5G signals and is used for transmitting control panel data to a data server of the coal control room through a 5G network. The CPE antenna is used for receiving and transmitting wireless signals and comprises a WIFI antenna and a 5G antenna. The pilot lamp is used for showing the 5G and patrols and examines control box and report an emergency and ask for help or increased vigilance and state, including emergency stop button switching state, battery circuit, control panel and CPE unit connected state, control panel and data server communication connected state. The battery adopts a lithium battery to supply power for the control panel and the CPE unit. The emergency stop button is connected with the control panel through a solid line, the control panel is connected with the CPE through a network cable, and the CPE unit is connected with the CPE antenna through a coaxial cable. Specifically, the CPE unit adopts a macro power X2G/5G industrial intelligent internet of things gateway, and the control panel adopts XCore4071.
The inspection control box is a portable box body and comprises a box body 18, wherein the box body is a box body opened and closed and comprises an upper box body and a lower box body which are buckled through lock catches. The emergency stop button is exposed on the upper surface of the box body, and the indicator light is exposed on the front side surface of the box body. Install CPE unit and battery in the lower box, install CPE antenna, control panel in last box, the control panel outside is provided with the protection casing, goes up the interior wiring pipeline that sets up along with the box switching of box and lower box, and interconnecting link walks the line through walking the wiring pipeline between each equipment. The box body is also provided with a handle and a strap, so that the box is convenient for workers to carry.
The patrol and examine handheld terminal is used for the on-the-spot collection to video image and sound, patrols and examines equipment data plate image acquisition, equipment operation video and sound collection on the route promptly. And the patrol handheld terminal sends the data to the patrol control box. The inspection handheld terminal adopts ZKC WiFi/4G intelligent inspection instrument/high-definition inspection instrument.
The central switch is used for providing data exchange services of the 5GUPF, the data server and the upper computer. And the data server is used for receiving the emergency stop signal of the inspection control box, judging the bucket wheel machine number, and sending the bucket wheel machine number and the emergency stop command to the upper computer. And the full-automatic control unit of the bucket wheel machine is used for receiving the instruction of the upper computer and forming control on the operation of the bucket wheel machine. The upper computer provides a human-computer interface for the full-automatic control unit of the bucket wheel machine, the human-computer interface comprises parameter setting, instruction issuing, operation parameter receiving, alarming and the like, data processed by the data server are received, the upper computer forms an instruction for the full-automatic control unit of the bucket wheel machine according to the data processed by the data server and issues the instruction to the full-automatic control unit of the bucket wheel machine, and the full-automatic control unit of the bucket wheel machine executes emergency stop of the bucket wheel machine, so that the bucket wheel machine stops operating, and production accidents are avoided. The patrol server receives video images and sounds of the patrol handheld terminal, analyzes and processes information, identifies equipment information on the patrol route to form the patrol route, analyzes sound and image records of the vertical operation of the rotating equipment, performs trend analysis and fault pre-judgment on the operation state of the rotating equipment, and performs real-time judgment and diagnosis on abnormal conditions of patrol. The prior art is adopted for trend analysis and fault pre-judgment, real-time judgment and diagnosis of the routing inspection server.
The 5G base station is used for registration and data transmission of the 5G mobile user. The 5GUPF is a part of a 5G core network and is responsible for routing and forwarding related functions of user plane data packets. And the 5G core network is responsible for 5G mobile user service processing and signal transmission, and 5G base stations and 5GUPF equipment management. In this embodiment, the 5G base station adopts a special 5G base station, and the 5GUPF adopts a special 5GUPF. The 5G base station is installed at the fixed high position around the coal yard, and the 5G base station can be provided with a plurality of, satisfies the 5G wireless signal coverage of coal yard bucket-closing turbine. The 5GUPF is installed in a coal control room and independently loads 5G users under a 5G base station. The 5G base station, the 5G core network and the 5GUPF form an enterprise private network in a coal yard, data information under the 5G base station is transmitted and exchanged only in a local network to form a private network isolated from a public network, a secure data network and a large data bandwidth are provided, and data transmission delay is reduced.
The working and running process of the embodiment comprises the steps that when a worker presses an emergency stop button in an emergency, a pulse signal is generated on the control panel, and after the pulse signal is generated, the control panel generates a data signal through processing, so that the bucket wheel machine number corresponding to the emergency stop button is attached. Data signals are transmitted to a data server through a 5G base station, a 5G core network and a 5GUPF, the data server analyzes corresponding bucket wheel machine numbers and emergency stop instructions, corresponding instructions are sent to an upper computer, the upper computer forms instructions for a full-automatic bucket wheel machine control system and sends the instructions to a full-automatic bucket wheel machine control unit, the full-automatic bucket wheel machine control unit executes emergency stop of the bucket wheel machine, the bucket wheel machine stops running, and production accidents are avoided.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments, or alternatives may be employed, by those skilled in the art, without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the terms patrol unit, control alarm unit, 5G communication unit, patrol control box, 5G base station, etc. are used more often herein, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
Claims (6)
1. The utility model provides a bucket wheel machine system of patrolling and examining based on 5G communication, includes the full automatic control unit of bucket wheel machine, its characterized in that: still including patrolling and examining unit (1), control alarm unit (2), 5G communication unit (3), it includes control box (4) of patrolling and examining that carries out emergency stop to patrol and examine the unit, 5G communication unit includes 5G basic station (5) and 5GUPF (6), 5G core network is connected respectively to 5G basic station and 5GUPF, it links to each other with 5G basic station to patrol and examine the control box, control alarm unit includes central switch (7), data server (8) and host computer (9), central switch links to each other with 5GUPF, data server, the host computer, the full automatic control unit of bucket wheel machine links to each other with central switch respectively.
2. The bucket wheel machine inspection system based on 5G communication according to claim 1, wherein the inspection unit (1) further comprises an inspection handheld terminal (10) for collecting on-site video images and sounds, the control alarm unit further comprises an inspection server (11), the inspection handheld terminal is connected with an inspection control box, and the inspection server is connected with the central switch (7).
3. The bucket wheel machine inspection system according to claim 1 or 2, wherein the inspection control box (4) comprises a plurality of emergency stop buttons (12), a control panel (13), a CPE unit (14), a CPE antenna (15), an indicator lamp (16) and a battery (17), the emergency stop buttons are connected with the control panel, the control panel is connected with the CPE unit, the CPE unit is connected with the CPE antenna, the indicator lamp is connected with the control panel, and the battery is connected with the control panel and the CPE unit.
4. The bucket wheel inspection system based on 5G communication of claim 3, wherein the inspection control box (4) comprises a box body (18), the emergency stop button (12) is arranged on the surface of the box body, the indicator light (16) is arranged on one side or the surface of the box body, and the control board, the CPE unit (14), the CPE antenna (15), the indicator light (16) and the battery (17) are installed in the box body.
5. The bucket wheel inspection system according to claim 1, 2 or 3, wherein the 5G base station (5) is a dedicated 5G base station, and the 5GUPF (6) is a dedicated 5GUPF.
6. The bucket wheel machine inspection system according to claim 4, wherein the box body comprises an upper box body and a lower box body, the upper box body and the lower box body are buckled through a lock catch, the emergency stop button is exposed on the upper surface of the box body, the CPE unit and the battery are installed in the lower box body, a CPE antenna and a control panel are installed in the upper box body, a protective cover is arranged outside the control panel, wiring pipelines which are opened and closed along with the box body are arranged in the upper box body and the lower box body, and connecting lines among the devices are arranged in the wiring pipelines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222143035.3U CN218103304U (en) | 2022-08-15 | 2022-08-15 | Bucket wheel machine system of patrolling and examining based on 5G communication |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222143035.3U CN218103304U (en) | 2022-08-15 | 2022-08-15 | Bucket wheel machine system of patrolling and examining based on 5G communication |
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| Publication Number | Publication Date |
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| CN218103304U true CN218103304U (en) | 2022-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222143035.3U Active CN218103304U (en) | 2022-08-15 | 2022-08-15 | Bucket wheel machine system of patrolling and examining based on 5G communication |
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| CN (1) | CN218103304U (en) |
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2022
- 2022-08-15 CN CN202222143035.3U patent/CN218103304U/en active Active
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