CN218097396U

CN218097396U - Full-automatic hydrophilic cleaning treatment equipment

Info

Publication number: CN218097396U
Application number: CN202221939826.0U
Authority: CN
Inventors: 廖磊; 吕治飞; 周元梁
Original assignee: Yichang Enhance Ultrasonic Electric Co ltd
Current assignee: Yichang Enhance Ultrasonic Electric Co ltd
Priority date: 2022-07-26
Filing date: 2022-07-26
Publication date: 2022-12-20
Anticipated expiration: 2032-07-26

Abstract

The full-automatic hydrophilic cleaning treatment equipment comprises a catenary conveying system, wherein a degreasing tank, a first spraying tank, a first rinsing tank, a second spraying tank, a chemical tank, a third spraying tank and a second rinsing tank are arranged below the catenary conveying system; a first stirring device and a first electric heater are arranged in the degreasing tank; a plurality of first spraying branch pipes are arranged in the first spraying groove; a plurality of bubbling pipes are arranged in the first rinsing bath and the second rinsing bath; a plurality of second spraying branch pipes are arranged in the second spraying groove; a second stirring device and a second electric heater are arranged in the formation tank; a plurality of third spraying branch pipes are arranged in the third spraying groove. The utility model discloses can satisfy the enterprise and wash the demand to the batch of evaporimeter.

Description

Full-automatic hydrophilic cleaning treatment equipment

Technical Field

The utility model relates to a full-automatic hydrophilic cleaning treatment equipment.

Background

The air-conditioning evaporator consists of a coil and fins arranged on the coil, gaps among the fins are about 3mm to 7mm, the evaporator needs to be cleaned after production, and the conventional cleaning is spray washing, brushing in a cleaning pool or steam cleaning; the spraying washing is carried out by a spraying washing device with patent numbers of CN114046685A and cooling fin spraying washing devices of locomotive compound coolers, the steam washing is carried out by a steam washing device with patent numbers of CN1043905138 and anhydrous washing devices of central air-conditioning evaporators, and the like, and the washing schemes mainly carry out loading and unloading washing on a single evaporator, so that the batch washing requirements of evaporator production enterprises cannot be met.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic hydrophilic cleaning equipment can carry out the streamlined to the evaporimeter and wash, satisfies the enterprise and washs the demand to the batch of evaporimeter.

In order to solve the above problem, the technical scheme of the utility model is that: the full-automatic hydrophilic cleaning treatment equipment comprises a catenary conveying system, wherein a degreasing tank, a first spraying tank, a first rinsing tank, a second spraying tank, a formation tank, a third spraying tank and a second rinsing tank are arranged below the catenary conveying system; a first stirring device and a first electric heater are arranged in the degreasing tank; a plurality of first spraying branch pipes are arranged in the first spraying groove; a plurality of bubbling pipes are arranged in the first rinsing bath and the second rinsing bath; a plurality of second spraying branch pipes are arranged in the second spraying groove; a second stirring device and a second electric heater are arranged in the formation tank; a plurality of third spraying branch pipes are arranged in the third spraying groove.

The device also comprises a drying room and a cooling room, wherein the catenary conveying system penetrates through the drying room and the cooling room, the drying room is communicated with a hot air blower, and a plurality of cold air blowers are arranged in the cooling room.

A centrifugal dehydration, hydrophilic and centrifugal dehydration mechanism is arranged between the drying room and the second rinsing bath.

And each air outlet of the hot air blower and the plurality of air coolers are symmetrically arranged on two sides of the catenary conveying system.

The first water washing tank comprises a plurality of first water washing pools which are sequentially arranged, and water in the first water washing pool which is close to the output direction of the catenary conveying system between every two adjacent first water washing pools overflows into the other first water washing pool.

The bottom of the degreasing tank is communicated with the top of the degreasing tank through a degreasing pipe, and a first filter and a degreasing water pump are arranged on the degreasing pipe.

The formation tank bottom is communicated with the formation tank top through a formation pipe, and a second filter and a formation water pump are arranged on the formation pipe.

The utility model has the advantages that: after the suspension evaporator of the catenary conveying system is sequentially subjected to degreasing, primary spraying, primary washing, secondary spraying, formation, tertiary spraying and secondary washing, impurities such as oil stains on the evaporation surface and dust attached to the evaporator are removed, the evaporator with a clean surface is obtained, and the flowing water cleaning of the steam generator is realized, so that the requirement of enterprises on batch cleaning of the evaporator can be met; meanwhile, formation and hydrophilic treatment are added, so that the corrosion resistance of the evaporator can be obviously improved, the evaporator is ensured to meet the parameter requirements before and after hydrophilic treatment by combining a dehydration process, and the hydrophilicity and the antibacterial performance of the evaporator can be obviously improved after hydrophilic treatment.

Drawings

The invention will be further explained with reference to the drawings:

FIG. 1 is a schematic view of the structure of the present invention,

figure 2 is a schematic top view of the present invention,

fig. 3 is a schematic structural view of the degreasing bath according to the present invention.

In the figure: the system comprises a catenary delivery system 100, an air-conditioning evaporator 200, a degreasing tank 300, a first electric heater 301, a first stirring device 302, a degreasing water pump 303, a first filter 304, a first spray tank 400, a first spray branch pipe 401, a first water washing tank 500, a bubbling pipe 501, a second spray tank 600, a second spray branch pipe 601, a formation tank 700, a second electric heater 701, a second stirring device 702, a formation water pump 703, a second filter 704, a third spray tank 800, a third spray branch pipe 801, a second water washing tank 900, a drying room 110, a hot air blower 111, a cooling room 120, an air cooler 121, a centrifugal dehydration mechanism 130, a second drainage ditch 140 and a first drainage ditch 150.

Detailed Description

As shown in fig. 1 and 3, the full-automatic hydrophilic cleaning treatment equipment comprises a catenary conveying system 100, wherein a degreasing tank 300, a first spraying tank 400, a first rinsing tank 500, a second spraying tank 600, a formation tank 700, a third spraying tank 800 and a second rinsing tank 900 are arranged below the catenary conveying system 100; a first stirring device 302 and a first electric heater 301 are arranged in the degreasing tank 300; a plurality of first spray branch pipes 401 are arranged in the first spray tank 400; a plurality of bubbling tubes 501 are arranged in the first rinsing bath 500 and the second rinsing bath 900; a plurality of second spray branch pipes 601 are arranged in the second spray tank 600; a second stirring device 702 and a second electric heater 701 are arranged in the formation tank 700; a plurality of third spraying branch pipes 801 are arranged in the third spraying groove 800.

The spray water tank 140 is communicated with a first spray branch pipe 401, a second spray branch pipe 601 and a third spray branch pipe 801 through a spray header pipe 141, a spray pump 143 is installed on the spray header pipe 141, and a third electric heater 142 is arranged in the spray water tank 140.

As shown in fig. 3, the bottom of the degreasing tank 300 is communicated with the top of the degreasing tank 300 through a degreasing pipe, and a first filter 304 and a degreasing water pump 303 are mounted on the degreasing pipe.

The bottom of the formation tank 700 is communicated with the top of the formation tank 700 through a formation pipe, a second filter 704 and a formation water pump 703 are mounted on the formation pipe, and the arrangement mode of the second filter 704 and the formation water pump 703 in the formation tank 700 is the same as the arrangement mode of the first filter 304 and the degreasing water pump 303 in the degreasing tank 300.

The bottoms of the degreasing tank 300, the first spraying tank 400, the first rinsing tank 500, the second spraying tank 600, the formation tank 700, the third spraying tank 800 and the second rinsing tank 900 are communicated with a liquid discharge pipe 160, a liquid discharge valve is assembled on the liquid discharge pipe 160, a first drainage ditch 150 and a second drainage ditch 140 are arranged on one side of the catenary conveying system 100 on the ground, the liquid discharge pipe 160 communicated with the degreasing tank 300 and the formation tank 700 is communicated with the first drainage ditch 150, and other liquid discharge pipes 160 are communicated with the second drainage ditch 140.

The first stirring device 302 and the second stirring device 702 have the same structure, and the first stirring device 302 includes a stirring motor and a stirring paddle.

The utility model discloses a working process does:

after the worker hangs the workpiece on the catenary conveyor system 100, the catenary conveyor system 100 carries the workpiece to sequentially pass through the degreasing tank 300, the first spray tank 400, the first rinsing tank 500, the second spray tank 600, the formation tank 700, the third spray tank 800 and the second rinsing tank 900, and the cleaning process of the workpiece is completed.

1. Degreasing: the degreasing agent is put into the degreasing tank 300 by a worker, deionized water is filled into the degreasing tank 300 to be prepared into degreasing liquid, the degreasing liquid is heated to 70-80 ℃ by the first electric heater 301, and when the workpiece is conveyed into the degreasing tank 300 by the catenary conveyor system, the degreasing liquid is stirred by the first stirring device 302 to strip impurities attached to the surface of the workpiece.

Simultaneously, a degreasing water pump 303 extracts degreasing liquid at the bottom of the degreasing tank 300, the degreasing liquid is sent to a first filter 304 for filtration and then is returned to the degreasing tank 300 so as to reduce impurities, the first filter 304 is taken out for flushing after the degreasing liquid is used for 72 hours, a drain valve is opened at the same time, the degreasing liquid in the degreasing tank 300 is discharged into a first drain 150, and the degreasing liquid is sent to a sewage treatment system through the first drain 150.

2. A first spraying process: the third electric heater 142 heats the deionized water in the spray water tank 140 to 40 ℃, and then the deionized water is pumped to the first spray branch pipe 401 by the spray pump 143, sprayed out from the nozzle of the first spray branch pipe 401 to wash the workpiece, and the water left after washing enters the first water washing tank 500.

3. A first washing step: deionized water is continuously injected into the first rinsing bath 500, water is discharged from the overflow port, then the work piece is conveyed by the catenary conveying system 100 to be immersed in the first rinsing bath 500, and air is blown out from the bubbling pipe 501 to carry out bubbling rinsing on the work piece.

4. A second spraying procedure: the water mist is sprayed out from the nozzles on the second spray branch pipe 601 to carry out secondary spray washing on the workpiece, so as to remove the residual degreasing fluid on the surface of the workpiece.

5. A formation process: after the formation in the formation tank 700 is also heated to 60 +/-5 ℃ by using the second electric heater 701, the workpieces are conveyed into the formation tank 700 by the catenary conveyor system, the formation liquid is stirred by the second stirring device 702 to impact the workpieces, the workpieces are fully contacted with the formation liquid, and the formation liquid at the bottom of the formation tank 700 is pumped by the formation water pump 703 and conveyed into the second filter 704 for filtering so as to keep the formation clean.

6. A third spraying procedure: the water mist sprayed from the nozzles of the third spray branch pipe 801 is used for carrying out three times of spray rinsing on the workpiece to remove residual formed liquid on the surface of the workpiece, and the formed liquid after rinsing and blanking flows into the second rinsing bath 900.

7. A second water washing step: and (3) continuously injecting deionized water into the second rinsing bath 900, discharging water from an overflow port, conveying the workpiece to be immersed in the second rinsing bath 900 by the catenary conveying system 100, and bubbling air from the bubbling pipe 501 to carry out bubbling rinsing on the workpiece to remove the upper formation liquid of the workpiece.

The device also comprises a drying room 110 and a cooling room 120, wherein the catenary conveying system penetrates through the drying room 110 and the cooling room 120, the drying room 110 is communicated with a hot air blower 111, and a plurality of cold air blowers 121 are arranged in the cooling room 120.

8. Centrifugal dehydration mechanism, hydrophilic, centrifugal dehydration: and manually taking off the workpiece from the catenary system 100, putting the workpiece into a material, grabbing a workpiece material frame by the truss manipulator, putting the workpiece material frame into a centrifugal dehydration 1 station, performing centrifugal dehydration to remove water stains on the workpiece, grabbing the workpiece material frame by the truss manipulator, putting the workpiece material frame into a hydrophilic station, and immersing the workpiece in the solution for 60s to finish hydrophilic treatment. Then a truss manipulator grabs a workpiece material frame and puts the workpiece material frame into a centrifugal dehydration 2 station, and the solution on the workpiece is removed through centrifugal dehydration. The truss manipulator grabs the material frame and puts the material to the unloading station. The workpiece is manually removed from the frame and placed in the frame of the catenary system 100.

9. And (3) drying: after the workpiece is cleaned, the workpiece is sent into a drying room 110 to be dried, a hot air heater 111 used by the drying room 110 is a fuel gas heating system in Liya road, the maximum heating temperature can reach 180 ℃, and the drying time is not less than 2-5 minutes within the range of 140-150 ℃ of the surface temperature of the workpiece.

10. Cooling room 120: after the drying room 110 dries the workpiece, the workpiece is sent to the cooling room 120, and the cold air blown out by the air cooler 121 cools the workpiece, so that the workpiece is cooled to below 50 ℃, and the blanking of workers is facilitated.

A centrifugal dehydration mechanism 130 is provided between the drying room 110 and the second rinsing bath 900. The centrifugal dewatering mechanism 130 is a vertical centrifuge, which removes moisture from the workpiece before the workpiece enters the drying room 110, so as to shorten the drying time.

The air outlets of the hot air blower 111 and the plurality of air coolers 121 are symmetrically arranged at two sides of the catenary conveying system 100. The air convection is accelerated, and the heat dissipation is accelerated.

The first rinsing bath 500 and the second rinsing bath 900 are identical in structure, the first rinsing bath 500 comprises 3 first rinsing pools which are sequentially arranged, and water in the first rinsing pools which are close to the output direction of the catenary conveying system 100 between every two adjacent first rinsing pools overflows into the other first rinsing pool. Let the work piece through 3 first washing ponds washings step by step to 3 washing ponds washing water also carry along with catenary conveyor system 100 more and more clean, can let water obtain make full use of like this.

Claims

1. Full-automatic hydrophilic cleaning treatment equipment, including catenary conveyor system (100), its characterized in that: a degreasing tank (300), a first spraying tank (400), a first rinsing tank (500), a second spraying tank (600), a formation tank (700), a third spraying tank (800) and a second rinsing tank (900) are arranged below the catenary conveying system (100); a first stirring device (302) and a first electric heater (301) are arranged in the degreasing tank (300); a plurality of first spraying branch pipes (401) are arranged in the first spraying groove (400); a plurality of bubbling pipes (501) are arranged in the first rinsing bath (500) and the second rinsing bath (900); a plurality of second spraying branch pipes (601) are arranged in the second spraying groove (600); a second stirring device (702) and a second electric heater (701) are arranged in the formation tank (700); a plurality of third spraying branch pipes (801) are arranged in the third spraying groove (800).

2. The fully automatic hydrophilic cleaning treatment device according to claim 1, characterized in that: the device is characterized by further comprising a drying room (110) and a cooling room (120), wherein the catenary conveying system (100) penetrates through the drying room (110) and the cooling room (120), the drying room (110) is communicated with a hot air blower (111), and a plurality of air coolers (121) are arranged in the cooling room (120).

3. The fully automatic hydrophilic cleaning treatment apparatus according to claim 2, characterized in that: a centrifugal dehydration mechanism (130) is arranged between the drying room (110) and the second rinsing bath (900).

4. The fully automatic hydrophilic cleaning treatment apparatus according to claim 2, characterized in that: and each air outlet of the hot air blower (111) and the plurality of cold air blowers (121) are symmetrically arranged at two sides of the catenary conveying system (100).

5. The fully automatic hydrophilic cleaning treatment apparatus according to any one of claims 1 to 4, characterized in that: the first water washing tank (500) comprises a plurality of first water washing pools which are sequentially arranged, and water in the first water washing pool which is close to the output direction of the catenary conveying system (100) in the space between two adjacent first water washing pools overflows into the other first water washing pool.

6. The fully automatic hydrophilic cleaning treatment equipment according to any one of claims 1 to 4, characterized in that: the bottom of the degreasing tank (300) is communicated with the top of the degreasing tank (300) through a degreasing pipe, and a first filter (304) and a degreasing water pump (303) are arranged on the degreasing pipe.

7. The fully automatic hydrophilic cleaning treatment equipment according to any one of claims 1 to 4, characterized in that: the bottom of the formation tank (700) is communicated with the top of the formation tank (700) through a formation pipe, and a second filter (704) and a formation water pump (703) are arranged on the formation pipe.

8. The fully automatic hydrophilic cleaning treatment apparatus according to any one of claims 1 to 4, characterized in that: the spray water tank (140) is communicated with the first spray branch pipe (401), the second spray branch pipe (601) and the third spray branch pipe (801) through a spray header pipe (141), a spray pump (143) is installed on the spray header pipe (141), and a third electric heater (142) is arranged in the spray water tank (140).