CN218076815U

CN218076815U - Continuous hot extraction of collagen peptide and filter equipment

Info

Publication number: CN218076815U
Application number: CN202222068700.7U
Authority: CN
Inventors: 刘伟杰; 景栋; 黄格格; 刘双睿; 李海亮; 杜洁
Original assignee: Weifang Shengtai Pharmaceutical Co ltd
Current assignee: Weifang Shengtai Pharmaceutical Co ltd
Priority date: 2022-08-08
Filing date: 2022-08-08
Publication date: 2022-12-20
Anticipated expiration: 2032-08-08

Abstract

The utility model belongs to the technical field of collagen peptide production, and discloses a continuous thermal extraction and filtration device for collagen peptide, which comprises a plurality of laminar flow tanks which are sequentially communicated through a pipeline, an automatic control valve and a pump, wherein each laminar flow tank comprises a hollow tank body provided with a jacket, and a temperature sensor is arranged in the tank body; the bottom of one side of the tank body is provided with a feed inlet, the middle part of the tank body is provided with an air inlet, and the upper part of the other corresponding side of the tank body is provided with a discharge outlet; the discharge port of the laminar flow tank at the tail end is communicated with a filtering device through a pipeline, an automatic control valve and a pump, the filtering device comprises a cylindrical shell which is transversely arranged, a material inlet and a solid material outlet are respectively arranged at two ends of the shell, and a packing auger is arranged in the shell; the bottom of the shell is provided with a screen, a funnel-shaped liquid collecting cavity is arranged below the screen, and a liquid outlet is formed in the bottom of the liquid collecting cavity; the automatic control valve, the pump and the temperature sensor are all electrically connected to an automatic control system. The utility model discloses a continuous hot extraction, simple structure, convenient to use improves production efficiency.

Description

Continuous hot extraction of collagen peptide and filter equipment

Technical Field

The utility model belongs to the technical field of collagen peptide production, concretely relates to continuous hot extraction of collagen peptide and filter equipment.

Background

The collagen peptide is micromolecular collagen and is widely used in the fields of food, cosmetics, medicines and the like; the existing production is usually extracted from skin and bone of mammals such as pig, cattle, etc., and reports that production is carried out by using fish and fish scales are also available, and in the process of producing collagen peptide by using fish scales, for example, dry fish scales are mostly finished by the following steps: dried fish scales → soaking → heat extraction → filtration → concentration → enzymolysis → spray drying; the purpose of hot extraction is mainly in order to extract the collagen in the fish scales, and high temperature can improve extraction efficiency, and hot extraction on the market at present mostly passes through the mode of high temperature cooking, separates fish scales and glue solution after hot extraction, and the fish scales absorb water easily and expand the come-up in the hot extraction process material, influences hot extraction effect, and each batch of material hot extraction consuming time longer, seriously influences production efficiency. In addition, in the production process, after the hot extraction is finished, the fish scales and the glue solution need to be separated, manual filtration is usually adopted in the process, special equipment is hardly used for filtering the fish scales or manual filtration is adopted, the production cost is greatly improved, and in addition, the production efficiency is seriously influenced due to the existence of great potential safety hazards in the high-temperature operation environment. In order to realize continuous hot extraction, improve the production efficiency and eliminate potential safety hazards, a device which can realize continuous hot extraction and can realize efficient filtration and separation is urgently needed to meet the requirement of continuous production.

Disclosure of Invention

The utility model discloses the technical problem that will solve is: the utility model provides a continuous hot extraction of collagen peptide and filter equipment, the device in the hot extraction in-process continuous feeding continuous ejection of compact under the circumstances of not shutting down to fish scale after accomplishing will carry the glue filters out, simple structure, convenient to use, the cleaning performance is good, and effectively alleviates workman intensity of labour, reduces workman's high temperature scald risk, practices thrift the cost, improves production efficiency.

In order to solve the technical problem, the technical scheme of the utility model is that:

a continuous hot extraction and filtration device for collagen peptide comprises a plurality of laminar flow tanks which are sequentially communicated through a pipeline, an automatic control valve and a pump, wherein each laminar flow tank comprises a hollow tank body provided with a jacket, and a temperature sensor is arranged in each tank body; the bottom of one side of the tank body is provided with a feed inlet, the middle part of the tank body is provided with an air inlet, and the upper part of the other corresponding side of the tank body is provided with a discharge outlet; the discharge port of the laminar flow tank at the tail end is communicated to a filtering device through a pipeline, an automatic control valve and a pump, the filtering device comprises a cylindrical shell which is transversely arranged, a material inlet and a solid material outlet are respectively arranged at two ends of the shell, and a packing auger is arranged in the shell; the bottom of the shell is provided with a screen, a funnel-shaped liquid collecting cavity is arranged below the screen, and a liquid outlet is formed in the bottom of the liquid collecting cavity; the automatic control valve, the pump and the temperature sensor are all electrically connected to an automatic control system.

Preferably, the laminar flow tank is provided with two, first laminar flow tank and second laminar flow tank respectively.

Preferably, a temperature control coil is arranged in the jacket, and two ends of the temperature control coil are respectively connected with an automatic control valve, a temperature control medium input device and a temperature control medium output device; the automatic control valve is electrically connected to the automatic control system. Thus, the temperature of the material in the laminar flow tank can be automatically regulated.

Preferably, the air inlet is connected with an air duct provided with an automatic control valve, and the air duct is communicated with a steam generating device or an air input device; the automatic control valve is electrically connected to the automatic control system. The temperature of the materials in the laminar flow tank is adjusted by introducing steam or cold and hot air.

Preferably, the tank body of the laminar flow tank is externally provided with a pressure gauge. The pressure in the laminar flow tank is shown. The pressure in the tank is ensured to be less than or equal to 0.3MPa.

Preferably, the mesh size in the screen is 3.0 mm.

Preferably, the liquid outlet of the liquid collecting cavity is communicated with a concentration device in the subsequent process through a pipeline. Further concentrating the glue solution.

Preferably, the automatic control system is a PLC automatic control system.

Since the technical scheme is used, the beneficial effects of the utility model are that:

1. the material of the utility model can be continuously extracted by controlling the flow velocity through a plurality of laminar flow tanks;

2. the filtering device of the utility model can effectively separate the fish scales from the glue solution, is simple to operate, reduces the labor cost, and avoids potential safety hazards to a certain extent;

3. the utility model discloses external connection has the controller, through controller control material business turn over, has saved the labour, improves production efficiency.

In a word, the utility model discloses a continuous hot extraction of collagen peptide, simple structure, convenient to use has saved the labour, improves production efficiency.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

in the figure, 1, a first laminar flow tank; 2. a second laminar flow tank; 3. a feed inlet; 4. an air inlet; 5. a discharge port; 6. a filtration device; 61. a material inlet; 62. a solid material outlet; 63. a packing auger; 64. screening a screen; 65. a liquid collection cavity; 66. and a liquid outlet.

Detailed Description

The invention is further explained below with reference to the drawings and examples.

The first embodiment is as follows:

as shown in fig. 1, a continuous thermal extraction and filtration device for collagen peptide comprises two laminar flow tanks which are sequentially communicated through a pipeline (not shown), an automatic control valve (not shown) and a pump (not shown), wherein the two laminar flow tanks are respectively a first laminar flow tank 1 and a second laminar flow tank 2, the first laminar flow tank 1 and the second laminar flow tank 2 both comprise hollow tank bodies (not shown) provided with jackets, and temperature sensors (not shown) are arranged in the tank bodies; the bottom of one side of the tank body is provided with a feed inlet 3, the middle part is provided with an air inlet 4, and the upper part of the other corresponding side is provided with a discharge outlet 5; the discharge port of the second laminar flow tank 2 is communicated with a filtering device 6 through a pipeline, an automatic control valve and a pump, the filtering device 6 comprises a cylindrical shell (not shown) which is transversely arranged, a material inlet 61 and a solid material outlet 62 are respectively arranged at two ends of the shell, and an auger 63 is arranged in the shell; the bottom of the shell is provided with a screen 64, a funnel-shaped liquid collecting cavity 65 is arranged below the screen, and the bottom of the liquid collecting cavity 65 is provided with a liquid outlet 66; the automatic control valve, the pump and the temperature sensor are all electrically connected to an automatic control system (not shown).

The outside of the first laminar flow tank 1 and the second laminar flow tank 2 are provided with pressure gauges (not shown).

During actual production, feed liquid (with fish scales) conveyed from an upstream process enters the first laminar flow tank 1 and the second laminar flow tank 2 through the feed inlet 3, and the material stays in the first laminar flow tank 1 and the second laminar flow tank 2 for about 5 hours in total by controlling the flow rate; when the material begins to enter the first laminar flow tank 1 or the second laminar flow tank 2, steam is introduced from the air inlet 4, when the temperature sensor in the tank body displays that the temperature is within the range of 90-95 ℃, the ventilation is stopped, the temperature in the first laminar flow tank 1 and the temperature in the second laminar flow tank 2 are controlled by controlling the air inflow and the temperature of the introduced gas in the process, and the introduced gas can play a role in airflow stirring, so that the glue solution can drive the fish scales to enter the next device together, and the continuous feeding and the continuous discharging are realized. When a first batch of materials flows out of the second laminar flow tank 2, the first batch of materials enter the filtering device 6, the filtering device 6 comprises a cylindrical shell which is transversely arranged, an auger 63 is arranged in the shell, a solid material outlet 62 is arranged at the tail end of the shell, a screen 64 is arranged at the bottom of the shell, a funnel-shaped liquid collecting cavity 65 is arranged below the screen, a liquid outlet 66 is arranged at the bottom of the liquid collecting cavity 65, after the materials enter the filtering device 6, separation of fish scales and liquid cement is achieved, the liquid cement passes through the screen 64 at the bottom of the shell and is collected into the funnel-shaped liquid collecting cavity 65, the next procedure is carried out from the liquid outlet 66, and the fish scale residues are conveyed to the solid material outlet 62 through the auger 63 and are collected through subsequent devices.

It should be understood that these examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that various changes and modifications of the present invention may be made by those skilled in the art after reading the teachings of the present invention, and these equivalents also fall within the scope of the appended claims.

Claims

1. The utility model provides a continuous hot extraction of collagen peptide and filter equipment which characterized in that: the device comprises a plurality of laminar flow tanks which are sequentially communicated through a pipeline, an automatic control valve and a pump, wherein each laminar flow tank comprises a hollow tank body provided with a jacket, and a temperature sensor is arranged in each tank body; the bottom of one side of the tank body is provided with a feed inlet, the middle part of the tank body is provided with an air inlet, and the upper part of the other corresponding side of the tank body is provided with a discharge outlet; the discharge port of the laminar flow tank at the tail end is communicated with a filtering device through a pipeline, an automatic control valve and a pump, the filtering device comprises a cylindrical shell which is transversely arranged, a material inlet and a solid material outlet are respectively arranged at two ends of the shell, and a packing auger is arranged in the shell; the bottom of the shell is provided with a screen, a funnel-shaped liquid collecting cavity is arranged below the screen, and a liquid outlet is formed in the bottom of the liquid collecting cavity; the automatic control valve, the pump and the temperature sensor are all electrically connected to an automatic control system.

2. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: the laminar flow tank is provided with two.

3. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: a temperature control coil is arranged in the jacket.

4. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: the air inlet is connected with an air duct provided with an automatic control valve, and the air duct is communicated with a steam generating device or an air input device.

5. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: and pressure gauges are arranged outside the tank body of the laminar flow tank.

6. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: the mesh size in the screen was 3.0 mm.

7. A continuous thermal collagen peptide extraction and filtration device according to claim 1, wherein: the automatic control system is a PLC automatic control system.