CN210521832U - Traditional chinese medicine ultrasonic extraction element - Google Patents
Traditional chinese medicine ultrasonic extraction element Download PDFInfo
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- CN210521832U CN210521832U CN201920933766.3U CN201920933766U CN210521832U CN 210521832 U CN210521832 U CN 210521832U CN 201920933766 U CN201920933766 U CN 201920933766U CN 210521832 U CN210521832 U CN 210521832U
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Abstract
The utility model relates to a traditional chinese medicine ultrasonic extraction device, including extracting jar, the menstruum pipeline, first flowmeter, ultrasonic wave generating mechanism, temperature transmitter and steam jacket, menstruum pipeline intercommunication is on extracting the jar and be equipped with the menstruum valve on the menstruum pipeline, first flowmeter sets up inside the menstruum pipeline, ultrasonic wave generating mechanism sets up and stretches inside extracting jar at the top and the at least part of extracting the jar, the steam jacket cover is established and is connected with the steam pipe on the periphery and the steam jacket of extracting the jar, be provided with first steam valve on the steam pipe, temperature transmitter sets up inside extracting the jar. The utility model realizes continuous operation, and the production efficiency is obviously improved; the number of operating people is reduced, the labor intensity is reduced, and the production expenditure is saved; the ultrasonic extraction is automatically controlled, the temperature, pressure, flow, time and the like in the extraction process are accurately controlled, the productivity is effectively improved, and the stable quality of the product is ensured.
Description
Technical Field
The utility model relates to a traditional chinese medicine ultrasonic wave technical field especially relates to a traditional chinese medicine ultrasonic extraction device.
Background
Ultrasonic refers to sound waves with frequencies above 20KHz, outside the human hearing threshold.
Ultrasonic extraction has been widely used in quality testing of Chinese medicinal preparations (drug testing system). In pharmacopoeia of the people's republic of China, there are 232 varieties of which ultrasonic treatment is applied, and the number of varieties tends to increase day by day.
In recent years, the application of ultrasonic technology in the extraction process of Chinese medicinal preparations is receiving more and more attention. The ultrasonic technology is a very effective method and means for extracting the active ingredients of natural products. As a new technology of the process for taking the Chinese medicinal preparation, the ultrasonic extraction has wide prospect.
In the traditional ultrasonic extraction process in China, manual observation, a mechanical instrument control structure and manual operation are mainly adopted, the production efficiency is low, the temperature, pressure and volume control in the extraction process is inaccurate, the product quality fluctuation among batches is large, the production cost of unit finished products is high, and the influence on enterprise benefits is large.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a traditional chinese medicine ultrasonic extraction device that extraction efficiency is high, the extraction time is short and extraction stability is high.
In order to achieve the above purpose, the utility model adopts the technical scheme that:
the utility model provides a traditional chinese medicine ultrasonic extraction device, its characterized in that: including extracting jar, menstruum pipeline, first flowmeter, ultrasonic wave generating mechanism, temperature transmitter, steam jacket and tapping pipe, the menstruum pipeline intercommunication is in extract jar upper portion just be equipped with the menstruum valve on the menstruum pipeline, first flowmeter sets up inside the menstruum pipeline, ultrasonic wave generating mechanism sets up top and at least part that extract the jar are stretched extract jar inside, steam jacket cover is established extract jar periphery just be connected with the steam pipe on the steam jacket, be provided with first steam valve on the steam pipe, the tapping pipe intercommunication is in extract jar lower part, be provided with the tapping valve on the tapping pipe, be equipped with the second flowmeter in the tapping pipe, temperature transmitter sets up extract jar inside.
Furthermore, the upper part of the extraction tank is also communicated with a backflow pipeline, the backflow pipeline is provided with a backflow valve, and the backflow pipeline is communicated with the liquid discharge pipeline.
Furthermore, the top of the extraction tank is also communicated with a cleaning pipeline, and a cleaning valve is arranged on the cleaning pipeline.
Furthermore, a compressed air pipeline is communicated into the extraction tank, and a compressed air valve is arranged on the compressed air pipeline.
Furthermore, a steam regulating valve is further arranged on the steam pipe, the steam pipe is connected to the upper portion of the steam jacket, the lower portion of the steam jacket is connected with a condensing pipe, and the condensing pipe is provided with a condensing valve.
Further, still be provided with pressure transmitter in drawing the jar, pressure transmitter sets up the upper portion in drawing the jar.
Furthermore, the upper end of the extraction tank is also provided with a traditional Chinese medicine feed inlet.
Further, the ultrasonic wave generating mechanism is connected with an ultrasonic generator, and the ultrasonic generator is positioned outside the extracting tank.
Further, the device comprises a controller and a driver, wherein the controller is connected with the driver, the temperature transmitter, the first flowmeter, the second flowmeter and the pressure transmitter are connected with the input end of the controller, and the condensation valve, the solvent valve, the ultrasonic generator, the liquid discharge valve, the first steam valve, the pressure transmitter, the compressed air valve and the return valve are connected with the output end of the driver.
Because of the application of the technical scheme, compared with the prior art, the utility model has the following advantages:
the utility model discloses a traditional Chinese medicine ultrasonic extraction device, which realizes continuous operation and obviously improves the production efficiency; the number of operating people is reduced, the labor intensity is reduced, and the production expenditure is saved; the temperature, pressure, flow, time and the like in the extraction process are accurately controlled, the productivity is effectively improved, and the stable quality of the product is ensured.
Drawings
Some specific embodiments of the present invention will be described in detail hereinafter, by way of illustration and not by way of limitation, with reference to the accompanying drawings. The same reference numbers in the drawings identify the same or similar elements or components. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the drawings:
fig. 1 is a traditional Chinese medicine ultrasonic extraction device according to an embodiment of the present invention.
Wherein the reference numerals are as follows:
1. an extraction tank; 2. a solvent conduit; 3. a first flow meter; 4. an ultrasonic wave generating mechanism; 5. a tapping line; 6. a temperature transmitter; 7. a second flow meter; 8. a steam jacket; 9. cleaning a pipeline; 10. a pressure transmitter; 11. a compressed air conduit; 12. a return line; 13. a steam pipe; 14. a condenser tube; 15. a first branch pipe; 16. a second branch pipe.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.
As shown in fig. 1, a traditional Chinese medicine ultrasonic extraction device comprises an extraction tank 1, a solvent pipeline 2, a first flowmeter 3, an ultrasonic generation mechanism 4, a temperature transmitter 6, a pressure transmitter 10, a steam jacket 8 and a liquid discharge pipeline 5, wherein the solvent pipeline 2 is communicated with the upper part of the extraction tank 1, a solvent valve is arranged on the solvent pipeline 2, the first flowmeter 3 is arranged inside the solvent pipeline 2, the ultrasonic generation mechanism 4 is arranged at the top part of the extraction tank 1 and at least partially extends into the extraction tank 1, the ultrasonic generation mechanism 4 is connected with an ultrasonic generator which is positioned outside the extraction tank 1, the steam jacket 8 is sleeved on the periphery of the extraction tank 1, a steam pipe 13 is connected on the steam jacket 8 to improve the heating speed, a first steam valve is arranged on the steam pipe 13, the temperature transmitter 6 is arranged inside the extraction tank 1, the pressure transmitter 10 is arranged at the upper part inside the extraction tank 1, the tapping pipeline 5 is communicated with one side of the lower part of the extracting tank 1, a tapping valve is arranged on the tapping pipeline 5, a second flowmeter 7 is arranged in the tapping pipeline 5, the upper part of the extracting tank 1 is also communicated with a return pipeline 12, a return valve is arranged on the return pipeline 12, and the return pipeline 12 is communicated with the tapping pipeline 5.
Wherein, the tapping pipeline 5 of this embodiment is connected with a delivery pump, and can deliver the liquid flowing out of the tapping pipeline 5 to the return line.
Draw 1 top of jar still the intercommunication have wash pipeline 9, be equipped with the purge valve on the wash pipeline 9 for the steerable purge valve of opening when jar 1 is drawn to the steerable of need wasing after drawing the completion before drawing the beginning, wash jar 1.
Draw 1 internal expert of jar to have compressed air pipeline 11, be provided with compressed air valve on the compressed air pipeline 11, let in compressed air and can be used for drawing the pressure measurement in the jar 1 and draw the blowback that jar 1 flowing back blockked up before beginning.
The steam pipe 13 is also provided with a steam regulating valve, the steam pipe 13 is connected to the upper left side of the steam jacket 8, the lower right side of the steam jacket 8 is connected with a condensing pipe 14, the condensing pipe 14 is provided with a condensing valve, hot steam enters from the steam pipe 13, and condensed water is discharged from the condensing pipe 14. A steam regulating valve may be used to regulate the amount of steam introduced into the steam jacket 8. As shown in the figure, the steam pipe 13 is divided into two branch pipes, namely a first branch pipe 15 and a second branch pipe 16 at one end close to the extraction tank 1, the first branch pipe 15 is communicated with the upper part of the steam jacket 8, the second branch pipe 16 is communicated with the middle part of the steam jacket, a first steam valve and a steam regulating valve are arranged on the steam pipe, and a second steam valve is arranged on the first branch pipe 15. Set up like this and can be faster carry steam at steam jacket 8, guarantee faster intensification.
The upper end of the extraction tank 1 is also provided with a traditional Chinese medicine feed inlet for the traditional Chinese medicine to enter, and the bottom of the extraction tank 1 is also provided with a dreg discharge pipe for the dreg discharge.
The device is characterized by further comprising a controller and a driver, wherein the controller is connected with the driver, the temperature transmitter 6, the first flowmeter 3, the second flowmeter 7 and the pressure transmitter 10 are connected to the input end of the controller, and the condensation valve, the solvent valve, the ultrasonic generator, the liquid discharge valve, the first steam valve, the pressure transmitter 10, the compressed air valve and the return valve are connected to the output end of the driver.
When the device works, traditional Chinese medicines are put into the extraction tank 1, the driver controls the solvent valve to be opened, the solvent enters the extraction tank 1, the first flow meter 3 monitors the accumulated value and the instantaneous value of the solvent entering the extraction tank 1 in real time, and the solvent valve is closed when the added solvent reaches a preset value; turning on an ultrasonic generator to carry out ultrasonic treatment; controlling to open a first steam valve, opening a steam regulating valve to the maximum, rapidly heating up to enable steam to enter a steam jacket 8 from a steam pipe 13 for heat preservation, connecting the steam pipe 13 to the upper part of the steam jacket 8 according to the principle of up-in and down-out, connecting a condensing pipe 14 to the lower part of the steam jacket 8, arranging a condensing valve on the condensing pipe 14, discharging condensed water from the condensing pipe 14, and monitoring the temperature in the extraction tank 1 by a temperature transmitter 6 in real time so as to control the steam regulating valve to regulate the steam quantity of the steam; in the working process of the reflux pipeline 12, the extracting solution in the extracting tank 1 is pumped out from the liquid discharging pipeline 5 by the power of the conveying pump, and enters the extracting tank 1 again from the upper part of the extracting tank 1 through the reflux pipeline 12, so that the uniformity of the extracting solution in the extracting process is ensured, the reflux valve can be closed until the extraction is finished, and the liquid flowing into the reflux pipeline 12 can be monitored in real time by the second flowmeter 7; a tapping valve on the tapping pipeline 5 is controlled to be opened, the extracting solution flows out from the tapping pipeline 5 for standby, and the second flow meter 7 can monitor the extracting solution flowing out of the tapping pipeline 5 in real time; meanwhile, the pressure transmitter 10 can monitor the tank pressure in real time. Wherein, can open the condensate valve earlier before letting in steam, the comdenstion water that produces because of last production in the cover of getting rid of, closes the condensate valve after getting rid of. When the temperature rises to the preset value, the first steam valve is controlled to be closed, and the heating temperature is prevented from being overhigh due to the influence of temperature lag.
The embodiment realizes automatic control, utilizes the automatic control instrument valve, completely realizes on-line monitoring, and has unmanned operation and remote control in the production process. (1) Continuous operation is realized, and the production efficiency is obviously improved; (2) the number of operating people is reduced, the labor intensity is reduced, and the production expenditure is saved; (3) the ultrasonic extraction is automatically controlled, the temperature, pressure, flow, time and the like in the extraction process are accurately controlled, the productivity is effectively improved, and the stable quality of the product is ensured.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, so as not to limit the protection scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (9)
1. A traditional chinese medicine ultrasonic extraction device which characterized in that: including extracting jar, menstruum pipeline, first flowmeter, ultrasonic wave generating mechanism, temperature transmitter, steam jacket and tapping pipe, the menstruum pipeline intercommunication is in extract jar upper portion just be equipped with the menstruum valve on the menstruum pipeline, first flowmeter sets up inside the menstruum pipeline, ultrasonic wave generating mechanism sets up top and at least part that extract the jar are stretched extract jar inside, steam jacket cover is established extract jar periphery just be connected with the steam pipe on the steam jacket, be provided with first steam valve on the steam pipe, the tapping pipe intercommunication is in extract jar lower part, be provided with the tapping valve on the tapping pipe, be equipped with the second flowmeter in the tapping pipe, temperature transmitter sets up extract jar inside.
2. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 1, characterized in that: the upper part of the extraction tank is also communicated with a backflow pipeline, the backflow pipeline is provided with a backflow valve, and the backflow pipeline is communicated with the liquid discharge pipeline.
3. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 2, characterized in that: the top of the extraction tank is also communicated with a cleaning pipeline, and a cleaning valve is arranged on the cleaning pipeline.
4. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 3, characterized in that: a compressed air pipeline is communicated with the extraction tank, and a compressed air valve is arranged on the compressed air pipeline.
5. The ultrasonic extraction device for traditional Chinese medicine according to claim 4, characterized in that: the steam pipe is also provided with a steam regulating valve, the steam pipe is connected to the upper part of the steam jacket, the lower part of the steam jacket is connected with a condensing pipe, and the condensing pipe is provided with a condensing valve.
6. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 5, characterized in that: the extraction tank is also internally provided with a pressure transmitter which is arranged at the upper part inside the extraction tank.
7. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 6, characterized in that: the ultrasonic wave generating mechanism is connected with an ultrasonic generator, and the ultrasonic generator is positioned outside the extracting tank.
8. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 7, characterized in that: still include controller and driver, the controller is connected with the driver, temperature transmitter first flowmeter the second flowmeter with pressure transmitter connects the input of controller, the condensing valve the menstruum valve supersonic generator the tapping valve first steam valve pressure transmitter the compressed air valve with the backward flow valve is connected the output of driver.
9. The ultrasonic extraction device for traditional Chinese medicine as claimed in claim 1, characterized in that: the upper end of the extraction tank is also provided with a traditional Chinese medicine feed inlet.
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CN201920933766.3U CN210521832U (en) | 2019-06-20 | 2019-06-20 | Traditional chinese medicine ultrasonic extraction element |
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CN201920933766.3U CN210521832U (en) | 2019-06-20 | 2019-06-20 | Traditional chinese medicine ultrasonic extraction element |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113521802A (en) * | 2021-07-30 | 2021-10-22 | 山东明仁福瑞达制药股份有限公司 | Device and method for controlling pressure in extraction tank and application |
CN114949913A (en) * | 2021-06-07 | 2022-08-30 | 台湾嘉义大学 | Ultrasonic extraction system and equipment thereof |
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2019
- 2019-06-20 CN CN201920933766.3U patent/CN210521832U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114949913A (en) * | 2021-06-07 | 2022-08-30 | 台湾嘉义大学 | Ultrasonic extraction system and equipment thereof |
TWI783508B (en) * | 2021-06-07 | 2022-11-11 | 國立嘉義大學 | Ultrasonic extraction system and its equipment |
CN113521802A (en) * | 2021-07-30 | 2021-10-22 | 山东明仁福瑞达制药股份有限公司 | Device and method for controlling pressure in extraction tank and application |
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