CN218066353U - Section scanning and measuring device - Google Patents
Section scanning and measuring device Download PDFInfo
- Publication number
- CN218066353U CN218066353U CN202221243382.7U CN202221243382U CN218066353U CN 218066353 U CN218066353 U CN 218066353U CN 202221243382 U CN202221243382 U CN 202221243382U CN 218066353 U CN218066353 U CN 218066353U
- Authority
- CN
- China
- Prior art keywords
- industrial
- scanning
- control module
- layer
- measuring device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model discloses a section scanning and measuring device, which comprises a shell, an industrial scanner, an industrial personal computer and an electrical control module; the casing includes upper cover, lower cover, casing, upper cover and casing one side top swing joint, and the casing includes scanning layer and control layer, and the control layer is located scanning layer below, and the lower cover sets up in the scanning layer, and industrial scanner sets up in the lower cover, and industrial computer, electric control module all set up in the control layer, and the industrial computer is connected with electric control module, industrial scanner electricity respectively.
Description
Technical Field
The utility model relates to a machine vision technical field especially relates to a section scanning measuring device.
Background
In the field of aluminum profile extrusion production, the geometric dimension of each product of an extruded profile has strict requirements, high-frequency sampling inspection needs to be achieved in the production process, the requirement for controlling the dimension precision of the product reaches the level of 0.01mm (1 wire), in order to meet the production requirement of the product, an aluminum profile extrusion production enterprise needs to be equipped with a large number of product quality inspection personnel according to the average industrial workload of 2000-3000 tons/person/year, the dimension precision of the product is controlled by adopting a traditional inspection tool (such as a vernier caliper, a micrometer and the like), the labor cost is very high, the manual detection efficiency is low, the accuracy is poor, the personnel management is difficult, and the dimension precision detection result of the product is not reserved and is difficult to trace
In order to solve the problems of cost, effect and management existing in the traditional manual detection, a foreign laboratory application type dimension measuring equipment instrument is introduced into the industry, and the problem of detection of complex products difficult to detect and order products with high accuracy management and control drawing and checking strength by a first party is solved to a certain extent by section enterprises.
The equipment that present trade used mainly introduces equipment for foreign countries, and equipment adopts high definition high beam lens to dodge and take photo by shooting the formation of image principle, and consequently equipment all has the conditional requirement to service environment temperature, humidity, vibration, dust, light etc. and the used check out test set of present trade can only be used based on laboratory environment, can't solve fundamentally and solve extrusion production line a large amount of quality control personnel's high cost, error big, inefficiency, the difficult problem of traceing back of detection data does not have to be preserved to help user enterprise.
All existing detection equipment in the industry needs a user to perform template programming in advance according to the labeled dimension and tolerance information of a product design drawing, namely, the user needs to manually input the labeled tolerance information into software one by one and carefully check, the input programming of one product information is less, the input programming is half an hour, the input programming is more tested for one or two hours, the product can be detected only after the programming is completed, and the fundamental requirements that the result needs to be quickly detected in the production line mold testing and extrusion production of the user cannot be met completely.
The existing laboratory type section size measuring instrument has the following defects:
firstly, equipment adopts high-definition flash shooting technology, and the camera requires highly to the condition of application environment, can not satisfy production line site environment and use: 1. the parallelism precision of the upper plane and the lower plane of the aluminum profile is high when the part is used for sample preparation, and the aluminum profile cannot be inclined obviously; 2. for the shooting focusing reason, the sample cutting length control needs to be relatively accurate; the method cannot really help the user enterprises to solve the fundamental requirement problem of size measurement;
secondly, the template needs to be manually programmed before the existing measurement equipment sample is used for measurement in the industry, the time consumption is long, the efficiency is low, the requirement on operators is high, and the rapid detection report of the product cannot be realized;
thirdly, the flash shooting detection equipment is influenced by the view breadth of the camera, when a large detection sample piece is encountered, data extraction is completed in a mode of picture splicing through multiple times of shooting, and the picture splicing can cause precision loss;
fourthly, the traditional equipment belongs to a single-machine application product, all detection data are not stored in a networking mode, data interaction faults between service departments exist, and application limitations exist;
fifth, the equipment is mainly imported abroad at present, which is expensive, high in maintenance cost and difficult to popularize and apply.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a section bar section scanning measuring device to prior art's defect.
In order to realize the above purpose, the utility model adopts the following technical scheme:
a section scanning and measuring device comprises a shell, an industrial scanner, an industrial personal computer and an electric control module; the casing includes upper cover, lower cover, casing, upper cover and casing one side top swing joint, and the casing includes scanning layer and control layer, and the control layer is located scanning layer below, and the lower cover sets up in the scanning layer, and industrial scanner sets up in the lower cover, and industrial computer, electric control module all set up in the control layer, and the industrial computer is connected with electric control module, industrial scanner electricity respectively.
Furthermore, a button is arranged on the outer surface of the shell and electrically connected with the electric control module.
Furthermore, the outer surface of the shell is also provided with a state lamp strip which is electrically connected with the electrical control module
Further, still include the display, the display is connected with the industrial computer electricity.
Furthermore, a power interface is further arranged on the casing and electrically connected with the electric control module.
Compared with the prior art, the beneficial effects of the utility model are that:
1. and the industrial scanner is adopted to obtain sample data in a mode of scanning the end face of the sample piece, and the data is ensured to be lossless through one-time imaging.
2. The equipment adopts a closed structure, combines the environment adaptation super-strong property of a scanner, enables the whole application environment adaptation to be stronger, can adapt to the severe environments of multiple ash, vibration, partial darkness, high temperature and the like of an aluminum extrusion production line, really realizes robot exchange of the production line, greatly reduces the production cost of enterprises, and improves the production efficiency.
3. The CAD drawing marking and tolerance information data batch extraction technology specially developed for the product realizes the second-level import of data, and greatly improves the product measurement detection efficiency and the personnel use requirements.
4. The product is applied by combining the internet technology, all detection data are stored in a networking way, the multi-service department can conveniently check and share the detection data, and the user can be helped to realize the subsequent analysis and application of the underlying data
5. Independent research and development, high product cost performance, low maintenance cost and industrial popularization and application possibility.
Drawings
Fig. 1 is a structural diagram of a section scanning and measuring device provided in an embodiment;
FIG. 2 is a schematic view of the inside of a section scanning measuring device provided in the first embodiment;
FIG. 3 is a control circuit diagram of an electrical control module according to an exemplary embodiment;
FIG. 4 is a main circuit diagram provided in accordance with one embodiment;
wherein: 1. a housing; 2. an industrial scanner; 3. an industrial personal computer; 4. an electrical control module; 11. an upper cover; 12. a lower cover; 13. a housing; 14. a button; 15. status light strip.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The present invention can also be implemented or applied through other different specific embodiments, and various details in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
The utility model aims at providing a section bar section scanning measuring device to prior art's defect.
The utility model discloses a high accuracy CIS imaging system pertinence solution equipment is to the on-the-spot temperature of line of extrusion, humidity, vibrate, it is dustproof, the adaptability of light and jumbo size section bar sample dodge to clap a type equipment and need shoot the picture arragement formation many times and lead to the loss of precision problem, and realized the mark of section bar product design drawing, tolerance information data's batch draws, fundamentally satisfies the customer extrusion and produces the high frequency of line to the product size, high efficiency, the accuracy detects, reduce the product and require to the user, help enterprise realizes reducing quality control human cost by a wide margin, improve product quality and quality control management level.
The product is supported by the Internet technology, the data intercommunication and sharing of the quality inspection departments of the section bar enterprises and the relevant business departments of technology, process and the like are realized, and the current situation of single-machine island use of the traditional detection equipment is broken through.
The product is independently researched and developed by the nation, so that the product cost is greatly reduced, the use cost investment of the user and the later-period product maintenance cost investment are reduced to the maximum extent while the use of the domestic user is better met.
Example one
The embodiment provides a section scanning and measuring device for a section, which comprises a shell 1, an industrial scanner 2, an industrial personal computer 3 and an electric control module 4, as shown in fig. 1-2; the industrial scanner 2, the industrial personal computer 3 and the electric control module 4 are all arranged in the shell 1; the industrial scanner 2 employs a high-precision CIS scanning measurement system.
The principle of the electrical control module being idle is shown in fig. 3-4, and the circuit control principle of fig. 3 and 4 is described in detail with text.
1. The equipment uses a 220V power supply, a switching power supply is converted into 24V and 5V, and an industrial personal computer and a fan are started by pressing a start button;
2. the cover is closed, the status light is on, and the cover opening light is off
3. The software controls to give out a signal, and the status lamp is switched into a flashing status;
a button 14, a state light belt 15 and a power interface are arranged on the outer surface of the shell 13, the button 14 and the state light belt 15 are arranged on the front surface of the shell 13, the button is arranged at the upper right corner of the front surface, the state light belt 15 is arranged at the position, close to the lower part, in the middle of the front surface, and the power interface is arranged on the back surface of the shell 13; button 14, status light strip 15, power source are all connected with electrical control module 4 electricity.
The embodiment also comprises an external display, a keyboard and a mouse, wherein the display, the keyboard and the mouse are electrically connected with the industrial personal computer 3.
The use method of the profile section scanning and measuring device in the embodiment comprises the following steps:
1. starting section scanning and measuring device
(1) The section scanning and measuring device for the section is stably placed on a workbench or a working table top, and the device cannot shake;
(2) the device is externally connected with a power supply through a power supply interface, and the voltage of the external power supply is 220V;
(3) the industrial personal computer and the display are connected through a high-definition line, wherein required software is pre-installed in the industrial personal computer;
(4) the wireless keyboard and the mouse are connected through a Bluetooth or USB plug;
(5) pressing a switch button at the upper right corner of the front of the device (the switch button key is changed from red to green);
(6) after the button is changed into green, the industrial personal computer realizes the starting of self-checking and finishes starting, an icon corresponding to the pre-installed software is clicked on a desktop of the display, and the software is opened;
(7) the user manually lifts upwards to open the upper cover of the device;
(8) manually placing the aluminum alloy section to-be-detected piece which is well polished on an industrial scanner of a lower cover of the device, and placing the aluminum alloy section to-be-detected piece in the middle area of the industrial scanner as much as possible, wherein the section to be detected has no burrs or collision damages;
(9) after the part to be tested is placed, the upper cover is closed, and the point in the software is 'started to scan' so as to start testing;
2. product measurement
Measuring the product through software;
the software of the present embodiment includes two products: material star and quality inspection star; the data of the two products are intercommunicated, a manufacturer can directly put product design outlines and marks in a CAD drawing in batch by using material star software by a design department after the design of a section product is finished, a template library required by quality inspection can be quickly established by the material star, specifically, the section outlines and mark information of the products in the CAD drawing are directly led in, and the information is synthesized into a measuring template; when a quality inspection department performs selective inspection on products in the production and manufacturing process, the star software of the quality inspection can automatically detect the samples to be inspected and give quality inspection results only by putting the samples into star detection equipment of the quality inspection and selecting a quality inspection template according to product numbers, and particularly, the template is called in the star of the quality inspection according to the product numbers to obtain the section outline and the marking information in the template. And after the scanning contour and the design contour are calibrated through algorithm analysis, performing element fitting and automatic measurement on the same position of the scanning contour according to the position of the marked measurement point in the template. And (5) quickly collecting the quality detection result. These results can be saved to the cloud and PDF reports can also be exported.
3. Closing device
(1) After the measurement with the software is finished, the upper cover of the device is opened, the part to be detected is taken out,
(2) closing a software interface in the display;
(3) closing the industrial personal computer;
(4) pressing a button on the right upper corner of the front surface of the device;
(5) and turning off the main power supply of the equipment.
The CIS scanning measuring instrument is adopted in the embodiment, redundant operations such as focusing and the like are not needed during scanning detection, and multiple imaging is not needed.
Compared with the prior art, the beneficial effects of the utility model are that:
1. and the industrial scanner is adopted to obtain sample data in a mode of scanning the end face of the sample piece, and the data is ensured to be lossless through one-time imaging.
2. The equipment adopts a closed structure, combines the environment adaptation super-strong property of a scanner, enables the whole application environment adaptation to be stronger, can adapt to the severe environments of multiple ash, vibration, partial darkness, high temperature and the like of an aluminum extrusion production line, really realizes robot exchange of the production line, greatly reduces the production cost of enterprises, and improves the production efficiency.
3. The CAD drawing marking and tolerance information data batch extraction technology specially developed for the product realizes the second-level import of data, and greatly improves the product measurement and detection efficiency and the use requirements of personnel.
4. The product is applied by combining the internet technology, all detection data are stored in a networking way, the multi-service department can conveniently check and share the detection data, and the user can be helped to realize the subsequent analysis and application of the underlying data
5. Independent research and development, high product cost performance, low maintenance cost and industrial popularization and application possibility.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (5)
1. A section scanning and measuring device is characterized by comprising a shell, an industrial scanner, an industrial personal computer and an electric control module; the casing includes upper cover, lower cover, casing, upper cover and casing one side top swing joint, and the casing includes scanning layer and control layer, and the control layer is located scanning layer below, and the lower cover sets up in the scanning layer, and industrial scanner sets up in the lower cover, and industrial computer, electric control module all set up in the control layer, and the industrial computer is connected with electric control module, industrial scanner electricity respectively.
2. A profile section scanning measuring device according to claim 1, wherein a button is provided on the outer surface of the housing, and the button is electrically connected to the electrical control module.
3. A profile section scanning and measuring device according to claim 1, wherein a status light strip is further provided on the outer surface of the housing, and the status light strip is electrically connected to the electrical control module.
4. The device of claim 1, further comprising a display electrically connected to the industrial personal computer.
5. The device of claim 1, wherein the housing is further provided with a power interface, and the power interface is electrically connected to the electrical control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221243382.7U CN218066353U (en) | 2022-05-23 | 2022-05-23 | Section scanning and measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221243382.7U CN218066353U (en) | 2022-05-23 | 2022-05-23 | Section scanning and measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218066353U true CN218066353U (en) | 2022-12-16 |
Family
ID=84432461
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221243382.7U Active CN218066353U (en) | 2022-05-23 | 2022-05-23 | Section scanning and measuring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218066353U (en) |
-
2022
- 2022-05-23 CN CN202221243382.7U patent/CN218066353U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104007409B (en) | A kind of device and method of the aobvious content of automatic detection intelligent electric energy meter liquid crystal wheel | |
| WO2014139231A1 (en) | System and method for testing and regulating uniformity of light intensity of light source | |
| CN102866160B (en) | System and method for detecting surface quality of coin mold | |
| TW202001795A (en) | Labeling system and method for defect classification | |
| CN107024475A (en) | Touch panel automatic checkout equipment based on automatic optics inspection program | |
| CN110567987A (en) | Feeder terminal substrate detection system and method based on automatic vision technology | |
| WO2016150005A1 (en) | Automatic detection method and apparatus for digital caliper | |
| CN218066353U (en) | Section scanning and measuring device | |
| CN100462672C (en) | Image measuring system and method | |
| WO2019019498A1 (en) | Pcb line acquisition method, acquisition system and maintenance method | |
| CN103336739B (en) | Method for testing software and platform | |
| CN106841211A (en) | Platform and method of a kind of utilization machine vision to cell piece surface defects detection | |
| KR20130008187A (en) | Measurment device for flux and method for measurment thereof | |
| CN215749764U (en) | Automatic inspection system for edge sealing quality of plate | |
| CN202083353U (en) | Full-automatic optical detecting system for audio connector | |
| CN205593483U (en) | Visual inspection system | |
| CN214409195U (en) | Multi-channel automatic diode testing equipment | |
| CN210377485U (en) | Blade identification conformance OCR detection system | |
| CN103292897A (en) | Fast testing device for LED spherical lamp luminous flux | |
| CN202083643U (en) | Full-automatic optical detecting system for SD card connector | |
| Qiao et al. | A Chip Defect Detection System Based on Machine Vision | |
| CN109631808A (en) | A kind of digital automobile sign face finish detection device | |
| CN205450200U (en) | A tester for $touching chip | |
| CN220170877U (en) | Fruit maturity nondestructive test equipment based on multichannel spectral sensor | |
| CN209803010U (en) | Quality detection device for instrument movement machining |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |